Vestil EHU series Owner's manual

Type
Owner's manual
INSTRUCTION MANUAL
EHU-2 & EHU-3
VESTIL MANUFACTURING CORP.
2999 NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN 46703
T
ELEPHONE: (260) 665-7586 -OR- TOLL FREE (800) 348-0868
F
AX: (260) 665-1339
URL: WWW.VESTILMFG.COM EMAIL: SALES@VESTIL.COM
THANK YOU VERY MUCH FOR SELECTING OUR PRODUCT. THIS
INSTRUCTION MANUAL DESCRIBES CORRECT OPERATING METHOD TO
ENSURE PROLONGED SERVICE LIFE. PLEASE READ AND COMPLETELY
UNDERSTAND THIS MANUAL BEFORE OPERATING THE LOW PROFILE
LIFT TABLE. ALWAYS KEEP THIS MANUAL AT AN APPROPRIATE PLACE. IF
THE MANUAL OR WARNING DECAL IS MISSING, PLEASE CONTACT WITH
DEALER.
Note: This manual has been prepared for skilled and competent personal. It provides instructions for
using the product correctly and parts list. This Manual cannot replace the professional skills and
expertise of the user.
1. WARNING! If operating the lift table improperly, a
person may be seriously! Injured. Therefore, operate
properly according to the following instruction
Read & thoroughly understand the instruction manual completely before using. Follow all
safety instructions strictly.
It is necessary to check all safety devices before operation.
Make sure that there are no obstacles in the working area.
Do not put foot or hand in scissors mechanism or through frame.
Screw the lifting eyes on the base frame before working on the lift table.
Do not overload the lift table. Load should be distributed on the table according to relevant
load distribution chart.
Pay attention if local voltage and frequency is as same as the input specification of the lift
table.
Use the lift table on flat and solid ground.
All the electrical connection and disconnection operations must be carried out by skilled
and competent personal.
While operation, it is forbidden to contact the moving parts of the lift table.
While the lift table moving, it is forbidden to adjust or to move the load
It is forbidden to lift the load, which perhaps does harm to a person or other object.
It is forbidden to operate the lift table while a person is under the table.
Do not adjust the safety valve of hydraulic power pack.
It is forbidden to operate the lift table even if there is underf the table.
Do not adjust the safety valve of hydraulic power pack.
It is forbidden to operate the lift table even if there is small structure distortion.
Do not use in an explosive or flammable place.
2. CAUTION! Operating the lift table improperly can cause
accident. Operate properly according to the following instruction.
The lift table is just for raise and lower purpose. Do not use it for any other purpose.
Do not allow a person to operate the lift table, who does not understand its operation.
It is forbidden to change the lift table without manufacture’s written admission.
It is necessary to use the spare parts designated by manufacturer.
Make sure to keep a distance between the table and ambient objects enough to operate the
lift table safety.
Keep the hydraulic system under clean and safe condition.
The hydraulic power pack features an electric lowering control those coils. The coils must
be fed with the power supply voltage should not exceed +
10% of the rated required
voltage.
Always do maintenance and routine check while the lift table is unloaded.
The lift table is not waterproof and should be used in a dry environment.
3. DAILY INSPECTION
Daily inspection is effective to find the malfunction or fault on the lift table. Before operation,
check the lift table according to the following points.
CAUTION! Do not use the lift table if any
malfunction or fault is found.
Check all the terms of WARNING and CAUTION.
Check scratches, bending or crack on the lift table.
Check smooth movement of the table.
Check if there is any hydraulic oil leakage.
Check the vertical creep of the table.
Check if all the bolts and nuts are firmly tightened.
4. Operating the lift table
LOADING
The maximum capacity of the lift table is 2,000/3,000 lbs load should be distributed on the
lift table equably.
Lifting the Table
CAUTION! Do not overload the lift table. Ensure the
balance of loading. Do not load partially or
concentrically
Screw and loose emergency stop switch.
Push the UP button and power pack starts to work to lift the load.
Loose the UP button and power pack stops working.
Lowering the Table
WARNING! Do not put foot or hand in scissors mechanism.
Push the DOWN button and the table will lower.
Loose the DOWN button and the table will stop.
NOTE
The table is equipped with an aluminum guard to avoid accidental danger.
If aluminum guard strikes an object while the table lowers, stop operation and check the lift
table. After making sure no any abnormality, strike the UP button slightly and then the
electric system will function as before.
Emergency stop
There are two methods of emergency stop as follows.
Push down the emergency stop switch and the movement of table stops.
Strike aluminum guard upward and the movement of table also stops.
Transportation
If necessary, the lift table can be transported with attached ringbolts.
Pay attention to the maximum capacity of lifting equipment to be used.
Keep the ringbolts with reasonableness.
5. HYDRAULIC CIRCUIT & ELECTRIC
PRINCIPLE DIAGRAM
See Figure 1 & Figure 2
Fig. 1 Hydraulic circuit
Fig. 2 Electric Principle Diagram
6. Specification
Model EHU-2 EHU-3
Capacity (lbs) 2,000 3,000
Min. Height (inch)
Max. Height (inch) 33½ 33½
Platform Outside Dimensions Law (inch) 55¾ x 52¾ 63 x 53½
Platform Inside Dimensions LxW (inch)
41¼ x 29
44¼ x 29
Base Outside Dimensions LxW (inch)
52¼ x 50⅝”
54¼ x 50
Base Inside Dimensions LxW (inch)
42 x 34
44 x 34½
Unloaded
16.2
21.5
Raise Time (secs)
Loaded
16.8
22.8
Unloaded
22.9
31.3
Down Time (secs)
Loaded
22.7
31.2
Output (w) 1500 1500
Voltage (v) AC110V 60HZ
Revolution (r/min)
1.66cc/rev
Protection Class IP.54
Motor
Insulation Class F.
Net Weight (lbs)
630
850
3.3cc/rev
7. SERVICE INSTRUCTIONS
Do routine check of fasteners, packing and oil leaking.
Do routine check of the function of the lift table.
Before service the lift table, make sure to turn off the AC power supply.
After service it is necessary to check the function of the lift table again.
ONLY a qualified personnel can do service work.
Do routine check of the micro-switches on the safety guard.
Do routine check of the hydraulic system by listening its noise, touch motors surface.
Caution: It is necessary to turn off the AC power supply before touch motors surface.
Pay attention to clear or even replace the oil filter after operating for a long time.
Appropriate lubrication is necessary to make the lift table work easily and have a prolonged
service lift.
Following table is recommended to service the lift table periodically.
Content
After every 500 hour
working or every 3
months later
After every 2000
hours working or
every year
Check oil level of oil tank
Check the cleanliness of oil filter
Fasten all the connecting parts again
Check wear and tear of pressure oil pipes
Check hydraulic cylinder
Fix main parts tightly again
Check the function of micro-switches
Check whole working state of the lift table
Lubricate all the joints and pivot points
Check wear and tear of all axial bushes
Replace hydraulic oil for the first time Accumulated working ten hours’
Replace hydraulic oil
Check oil leaking
Remark:
stands for proceeding the item.
8. TROUBLE SHOOTING
Note: Before service it is necessary to screw two eyebolts into relevant screw-holes
on the basis lest the table lowers accidentally.
Trouble Cause Remedy
Table cannot lift
while motor works
normally
Eyebolt has not been removed
AC Voltage phrases mistake
Electromagnetic dysfunctions
The table is overloaded
Remove eyebolt
Correct AC voltage phrase
electromagnetic valve and repair it
Remove excessive load
Table cannot lift and
motor does not work
Lowering limit switch (if switched)
damaged
Replace limit switch
Table cannot lower
Lowering limit switch or micro-switch
on safety guard damaged
Electromagnetic valve dysfunctions
Safety guard works
Something wrong with electric
circuit board
Replace lowering limit switch
switch or micro-switch.
Check the function of
electromagnetic valve and repair it
Strike the UP button slightly
Replace electric circuit board
Table’s legs go over
limit position (if
existed) while table
lowers
Internal leaking in electromagnetic
valve
Packing damaged in hydraulic
cylinder
Repair electromagnetic valve and
if necessary replace it
Check and replace packing
Table cannot reach
the highest position
Oil not enough
Limit switch damaged
Fill enough oil
Check and repair limit switch. If
necessary, replace it
23
22
24
2-5
2-1
2-2
2-4
106
105
102
103
104
81
85
86
84
83
82
9
13
10
12
11
16
17
15
14
98
97
99
95
96
94
92
93
101
100
88
87
89
90
42
36
35
34
39
38
40
31
30
29
80
76
79
78
77
67
68
6665
69
71
70
73
74
75
72
60
61
62
63
54
57
64
56
55
50
51
53
52
18
48
49
47
58
59
41
46
4
44
43
45
28
37
33
25
8
19
91
7
5
6
26
3
2
1
32
27
21
20
2-3
EHU-2/3 "U" Type Electric Lift Table
Part# Description Qty. Part# Description Qty. Part# Description Qty.
EHU21 Deck 1 EHU237 Bracket 1 EHU273 SpringPin 4
EHU22 Guard,Toe 8 EHU238 Washer,Flat 2 EHU274 Roller,Guide 2
EHU23 Corner 8 EHU239 Washer,Lock 2 EHU275 Ring,Retaining 2
EHU24 Screw,PhilipsHeadMachine 2 EHU240 Bolt,HexHead 2 EHU276 Bolts,Eye 3
EHU25 Washer 2 EHU241 Bolt,HexHead 2 EHU277
Roller,Guide 3
EHU26 Washer,Flat 2 EHU242 Washer,Lock 2 EHU278 SpringPin 3
EHU27 Washer,Lock 2 EHU243 Washer,Flat 2 EHU279 Shaft 3
EHU28 Nut,NylonLock 2 EHU244 BigWasher 2 EHU280 Connector,Threaded 1
EHU29 Wiring 1 EHU245 Bearing 2 EHU281 Hose,Oil 1
EHU210 Screw,PhillipsHeadMachine 24 EHU246
Connector,Threaded 2 EHU282 Fitting,Threaded 2
EHU211 Washer,Flat 24 EHU247 Washer 4 EHU283 Connector,Threaded 4
EHU212 Washer,Lock 24 EHU248 Valve,Velocity 2 EHU284 Pipe,Oil‐Steel 1
EHU213 Switch,Limit 6 EHU249 Cylinder 2 EHU285 Fitting,Threaded 1
EHU214 Washer 8 EHU250 OilSeal 2 EHU286 ORing 1
EHU215 Washer,Flat 8 EHU251
Piston 2 EHU287 Pipe,Oil‐Steel 1
EHU216 Washer,Spring 8 EHU252 CRing 2 EHU288 Spacer,Nylon 2
EHU217 Bolt,HexHead 8 EHU253 ORing 2 EHU289 Bolt,HexHead 2
EHU218 Hose,Oil 1 EHU254 ORing 2 EHU290 Washer,Flat 2
EHU219 ORing 1 EHU255 TopNut 2 EHU291 Washer,Lock 2
EHU220 Connector,Threaded 1 EHU256
SteelWasher 2 EHU292 Nut,NylonLock 2
EHU221 Assembly,HydraulicPump 1 EHU257 CRing 2 EHU293 Screw,PhillipsHeadMachine 4
EHU222 Washer,Flat 2 EHU258 DustCover 2 EHU294 Washer,Lock 4
EHU223 Washer,Lock 2 EHU259 Piston,Lift 2 EHU295 Washer,Flat 4
EHU224 Bolt,HexHead 2 EHU260
Assembly,TopHolder 2 EHU296 Switch,Limit 1
EHU225 Screw,PhillipsHeadMachine 2 EHU261 Wheel,Side 4 EHU297 Plate,Mounting 1
EHU226 Washer,Lock 2 EHU262 Wheel,Center 2 EHU298 Screw,PhillipsHeadMachine 2
EHU227 Assembly,Raise/LowerButton 1 EHU263 SpringPin 1 EHU299 Washer,Lock 2
EHU228 Weldment,Switch 1 EHU264 Pin,Top 2
EHU2100 Washer,Flat 2
EHU229 Screw,PhillipsHeadMachine 2 EHU265 Scissors 2 EHU2101 Frame 1
EHU230 Washer,Flat 2 EHU266 Pin,Link 2 EHU2102 Cord,Power 1
EHU231 Washer,Lock 2 EHU267 Washer,Flat 2 EHU2103 Wire,Handle 1
EHU232 Box,Junction 1 EHU268 Washer,Nylon 2 EHU2104 Wire,Switch 1
EHU233 Cover,PowerAssembly
1 EHU269 Nut,NylonLock 2 EHU2105 Wire,ControlSwitch 1
EHU234 Washer,Flat 3 EHU270 Scissors 2 EHU2106 Wire,Power 1
EHU235 Washer,Lock 3 EHU271 Roller,Guide 2
EHU236 Screw,PhillipsHeadMachine 3 EHU272 Shaft,GuideRoller 2
EHU-2 ELECTRIC LIFT TABLE PARTS LIST
Part# Description Qty. Part# Description Qty. Part# Description Qty.
EHU31 Deck 1 EHU337 Bracket 1 EHU373 SpringPin 4
EHU32 Guard,Toe 8 EHU338 Washer,Flat 2 EHU374 Roller,Guide 2
EHU33 Corner 8 EHU339 Washer,Lock 2 EHU375 Ring,Retaining 2
EHU34 Screw,PhilipsHeadMachine 2 EHU340 Bolt,HexHead 2 EHU376 Bolts,Eye 3
EHU35 Washer 2 EHU341 Bolt,HexHead 2 EHU377 Roller,
Guide 3
EHU36 Washer,Flat 2 EHU342 Washer,Lock 2 EHU378 SpringPin 3
EHU37 Washer,Lock 2 EHU343 Washer,Flat 2 EHU379 Shaft 3
EHU38 Nut,NylonLock 2 EHU344 BigWasher 2 EHU380 Connector,Threaded 1
EHU39 Wiring 1 EHU345 Bearing 2 EHU381 Hose,Oil 1
EHU310 Screw,PhillipsHeadMachine 24 EHU346
Connector,Threaded 2 EHU382 Fitting,
Threaded 2
EHU311 Washer,Flat 24 EHU347 Washer 4 EHU383 Connector,Threaded 4
EHU312 Washer,Lock 24 EHU348 Valve,Velocity 2 EHU384 Pipe,Oil‐Steel 1
EHU313 Switch,Limit 6 EHU349 Cylinder 2 EHU385 Fitting,Threaded 1
EHU314 Washer 8 EHU350 OilSeal 2 EHU386 ORing 1
EHU315 Washer,Flat 8 EHU351
Piston 2
EHU387 Pipe,Oil‐Steel 1
EHU316 Washer,Spring 8 EHU352 CRing 2 EHU388 Spacer,Nylon 2
EHU317 Bolt,HexHead 8 EHU353 ORing 2 EHU389 Bolt,HexHead 2
EHU318 Hose,Oil 1 EHU354 ORing 2 EHU390 Washer,Flat 2
EHU319 ORing 1 EHU355 TopNut 2 EHU391 Washer,Lock 2
EHU320 Connector,Threaded 1 EHU356
Steel
Washer 2 EHU392 Nut,NylonLock 2
EHU321 Assembly,HydraulicPump 1 EHU357 CRing 2 EHU393 Screw,PhillipsHeadMachine 4
EHU322 Washer,Flat 2 EHU358 DustCover 2 EHU394 Washer,Lock 4
EHU323 Washer,Lock 2 EHU359 Piston,Lift 2 EHU395 Washer,Flat 4
EHU324 Bolt,HexHead 2 EHU360 Assembly,
TopHolder 2 EHU396 Switch,Limit 1
EHU325 Screw,PhillipsHeadMachine 2 EHU361 Wheel,Side 4 EHU397 Plate,Mounting 1
EHU326 Washer,Lock 2 EHU362 Wheel,Center 2 EHU398 Screw,PhillipsHeadMachine 2
EHU327 Assembly,Raise/LowerButton 1 EHU363 SpringPin 1 EHU399 Washer,Lock 2
EHU328 Weldment,Switch 1 EHU364 Pin,Top 2
EHU
3100 Washer,Flat 2
EHU329 Screw,PhillipsHeadMachine 2 EHU365 Scissors 2 EHU3101 Frame 1
EHU330 Washer,Flat 2 EHU366 Pin,Link 2 EHU3102 Cord,Power 1
EHU331 Washer,Lock 2 EHU367 Washer,Flat 2 EHU3103 Wire,Handle 1
EHU332 Box,Junction 1 EHU368 Washer,Nylon 2 EHU3104 Wire,Switch 1
EHU333 Cover,PowerAssembly
1
EHU369 Nut,NylonLock 2 EHU3105 Wire,ControlSwitch 1
EHU334 Washer,Flat 3 EHU370 Scissors 2 EHU2106 Wire,Power 1
EHU335 Washer,Lock 3 EHU371 Roller,Guide 2
EHU336 Screw,PhillipsHeadMachine 3 EHU372 Shaft,GuideRoller 2
EHU-3 ELECTRIC LIFT TABLE PARTS LIST
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Vestil EHU series Owner's manual

Type
Owner's manual

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