ESAB Self-Lighting Hand Torch User manual

Brand: ESAB

Model: Self-Lighting Hand Torch

Type: User manual

SELFLIGHTING

HAND TORCH

PROPANE, MAPP

, MAP/PRO

Safety and Operating Instructions

Revision: AD Issue Date: Aug. 29, 2017 Manual No.: 0056-3137

Table of Contents

SECTION 1: GENERAL SAFETY INFORMATION ............................. 1

1.01 Fire Prevention .................................................................. 1

1.02 Ventilation .......................................................................2

1.03 Personal Protection ..........................................................2

INFORMATIONS GÉNÉRALES DE SÉCURITÉ

................................. 3

1.04 Prévention D’incendie .......................................................3

1.05 Aération ...........................................................................4

1.06 Protection Personnelle .....................................................4

INFORMACIÓN GENERAL DE SEGURIDAD

................................... 5

1.07 Prevención de Incendios....................................................5

1.08 Ventilación .......................................................................6

1.09 Protección Personal ..........................................................6

SECTION 2: INTRODUCTION

..................................................... 7

SECTION 3: TORCH ASSEMBLY

................................................... 8

SECTION 4: LIGHTING THE TORCH

............................................10

SECTION 5: OPERATING THE TORCH

..........................................11

SECTION 6: TORCH DISASSEMBLY AND STORAGE

.......................14

6.01 Disassembly .................................................................... 14

6.02 Storage ...........................................................................14

SECTION 7: TORCH CLEANING

..................................................15

SECTION 8: TROUBLESHOOTING GUIDE.....................................17

SECTION 9: STATEMENT OF WARRANTY

....................................18

The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error

or omission in this manual, whether such error results from negligence, accident, or any other cause.

For Printing Material Specification refer to document 47x1951

Publication Date: November 13, 2007

Revision Date: Aug. 29, 2017

SECTION 1: GENERAL SAFETY INFORMATION

Read and understand all safety and operating instructions provided before

using this apparatus. RETAIN THESE INSTRUCTIONS NEARBY FOR FUTURE

REFERENCE.

1.01 FIRE PREVENTION

Welding and cutting operations use re or combustion as a basic tool. The process

is very useful when properly controlled. However, it can be extremely destructive

if not performed correctly in the proper environment:

1. The work area must have a reproof oor.

2. Work benches or tables used during welding or cutting operations must have

reproof tops.

3. Use heat resistant shields or other approved material to protect nearby walls

or unprotected ooring from sparks and hot metal.

4. Keep an approved re extinguisher of the proper size and type in the work

area. Inspect it regularly to ensure that it is in proper working order. Know

how to use the re extinguisher.

5. Move combustible materials away from the work site. If you can not move

them, protect them with reproof covers.

WARNING

NEVER perform welding, heating, or cutting operations on a

container that has held toxic, combustible, or ammable liq uids, or

vapors. NEVER perform welding, heating, or cutting operations in an

area containing combustible vapors, am mable liquids, or explosive

dust. NEVER perform welding, heating, or cutting operations on a

closed container or vessel, which may explode when heated.

1.02 VENTILATION

WARNING

Ventilate welding, heating, and cutting work areas ade quately to

prevent accumulation of explosive or toxic concen trations of gases.

Certain combinations of metals, coatings, and gases generate toxic

fumes. Use respiratory protection equipment in these circumstances.

When welding/brazing, read and understand the Material Safety Data

Sheet for the welding/brazing alloy.

1.03 PERSONAL PROTECTION

Gas ames produce infrared radiation which may have a harm ful eect on the skin

and especially on the eyes. Select goggles or a mask with tempered lenses shaded

3 or darker to protect your eyes from injury and provide good visibility of the work.

Always wear protective gloves and ame resistant clothing to protect skin and

clothing from sparks and slag. Keep collars, sleeves and pockets buttoned. DO

NOT roll up sleeves or cu pants.

WARNING

WARNING: This product contains chemicals, including lead, known

to the State of California to cause birth defects and other reproductive

harm. Wash hands after handling.

INFORMATIONS GÉNÉRALES DE SÉCURITÉ

Lire attentivement toutes les consignes de sécurité et le mode d’emploi fournis

avant d’utiliser l’équipement. CONSERVER CES INSTRUCTIONS à proximité

pour référence future.

1.04 PRÉVENTION D’INCENDIE

Les opérations de coupage et de soudage utilisent le feu ou la combustion

comme outil de base. Le processus est très utile s’il est bien contrôlé. Mais il

peut être extrêmement destructeur s’il n’est pas eectué correctement dans le

bon environnement.

1. La zone de travail doit avoir un sol ininammable.

2. Les établis ou les tables utilisés pendant le soudage ou le coupage doivent

avoir des surfaces ininammables.

3. Utiliser des écrans résistants à la chaleur ou tout autre matériau approuvé

pour protéger les murs avoisinants ou les sols non protégés des étincelles

et du métal brûlant.

4. Garder un extincteur approuvé de la bonne dimension et du bon type dans

la zone de travail. L’inspecter régulièrement pour s’assurer qu’il soit en bon

état de marche. Savoir comment l’utiliser.

5. Éloigner les matériaux combustibles de la zone de travail. S’ils ne peuvent

pas être déplacés, les protéger avec des couvertures ignifugées.

AVERTISSEMENT

NE JAMAIS eectuer de soudage ni de coupage sur un container

de liquides ou de vapeurs toxiques, combustibles ou inammables.

NE JAMAIS eectuer de soudage ni de coupage dans une zone

contenant des vapeurs combustibles, des liquides inammables ou

de la poussière explosive. N’eectuez jamais d’opérations de soudage

ou de coupage dans un espace contenant des vapeurs combustibles,

des liquides inammables ou des poussières explosives.

1.05 AÉRATION

AVERTISSEMENT

Aérer suffisamment les zones de coupage et de soudage pour

éviter l’accumulation ou la concentration explosive ou toxique de

gaz. Certaines combinaisons de métaux, de revêtements et de gaz

génèrent des vapeurs toxiques. Utiliser un équipement de protection

respiratoire dans ces circonstances. Lors du soudage ou du brasage,

lire attentivement la che signalétique du matériau pour l’alliage de

soudage ou de brasage.

1.06 PROTECTION PERSONNELLE

Les ammes de gaz produisent des radiations infrarouges qui peuvent avoir un

eet dangereux sur la peau et particulièrement sur les yeux. Choisir des lunettes

de protection ou un masque avec des lentilles trempées de teinte 5 ou plus foncée

pour protéger les yeux des blessures et assurer une bonne visibilité de la pièce.

Toujours porter des gants protecteurs et des vêtements ignifugés pour protéger la

peau et les vêtements des étincelles et des scories. Garder les cols, les manches et

les poches boutonnés. NE PAS remonter les manches ni les revers de pantalon.

AVERTISSEMENT

AVERTISSEMENT : Ce produitcontient des produits chimiques,

notamment du plomb, reconnu par l’Étatde la Californie pour

causerdes malformations congénitaleset d’autresdommages

touchant le système reproductif. Se laver les mainsaprès

manipulation.

INFORMACIÓN GENERAL DE SEGURIDAD

Antes de manejar este equipo, lea y comprenda todas las instrucciones

proporcionadas para la seguridad y el manejo del equipo. CONSERVAR ESTAS

INSTRUCCIONES cerca, para referencia futura.

1.07 PREVENCIÓN DE INCENDIOS

Los equipos de soldar y cortar utilizan fuego y combustión para su funcionamiento.

Este proceso es muy ventajoso cuando se le controla correctamente. Sin embargo,

puede ser extremadamente destructivo si no se le lleva a cabo de manera correcta

y en el lugar apropiado.

1. El área de trabajo debe tener un piso a prueba de incendio.

2. Las mesas o bancos de trabajo que se utilicen durante las operaciones de

soldar o cortar deben tener una supercie a prueba de incendio.

3. Use protectores contra chispas y metal caliente, fabricados de material

resistente al calor u otro material aprobado, en las paredes cercanas y el

piso que no esté protegido.

4. Mantenga un extinguidor aprobado, del tamaño y tipo correctos, en el área

de trabajo. Inspecciónelo con regularidad para asegurarse de que está listo

para usarse. Aprenda a operar el extinguidor.

5. Remueva todo material inamable del área de trabajo. Si no puede removerlo,

protéjalo con cubiertas resistentes al fuego.

ADVERTENCIA

NUNCA suelde o corte en un recipiente que haya contenido líquidos

o vapores tóxicos, combustibles o inamables. NUNCA suelde o corte

un área que tenga vapores combustibles, líquidos inamables o polvo

explosivo. NUNCA lleve a cabo operaciones de soldadura o corte en

una área que contenga vapores combustibles, líquidos inamables

o polvo explosivo.

1.08 VENTILACIÓN

ADVERTENCIA

Las áreas donde se llevan a cabo trabajos de soldadura y corte deben

estar adecuadamente ventiladas. Para prevenir acumulación de

concentraciones de gases que puedan ser explosivas o tóxicas. Ciertas

combinaciones de metales, recubrimientos y gases, producen vapores

tóxicos. En estos casos, use equipo protector para la respiración. Antes

de soldar/soldar con aleación, lea la Hoja de Datos Sobre la Seguridad

del Material y asegúrese de comprender toda la información acerca

de la aleación que va a utilizar.

1.09 PROTECCIÓN PERSONAL

Las llamas de gas producen radiación de rayos infrarrojos, la cual puede tener un

efecto nocivo en la piel, y especialmente en los ojos. Use gafas protectoras o una

careta con lentes de vidrio templado de un grado de oscuridad de 5 o más, para

proteger los ojos y proporcionar buena visibilidad para trabajar.

Siempre use guantes protectores y ropa resistente a las llamas para proteger la piel

y la ropa contra chispas y escoria. Abotone los cuellos, los puños de las mangas y

los bolsillos. NO se remangue las mangas ni los pantalones.

ADVERTENCIA

ADVERTENCIA: Este producto contiene sustancias químicas —

entre ellas, plomo — reconocidas por el Estado de California como

causantes de defectos de nacimiento y otros daños al sistema

reproductor. Lávese las manos después de manipular el producto.

SECTION 2: INTRODUCTION

This booklet is a guide to the safe and ecient operation of a propane, MAPP,

and MAP//Pro

™

brazing / soldering apparatus. If the apparatus is not used in an

propane, MAP//Pro

or MAPP brazing / soldering application, the operator must

still follow those safety and operating procedures that do apply to that particular

applica tion. Read this booklet thoroughly and carefully before operating this

equipment.

A system of notes, cautions, and warnings emphasize impor tant safety and

operating information in this booklet. These are:

NOTE!

NOTE conveys installation, operation, or maintenance information

which is important but not hazard-related.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

WARNING

DO NOT attempt to use this apparatus unless you are trained in

its proper use or are under competent supervision. For your safety,

practice the safety and operating procedures described in this booklet

every time you use the apparatus. Deviating from these procedures

may result in re, explosion, property damage, and/or opera tor injury.

If at any time the apparatus you are using does not perform in its usual

manner, or you have any diculty in the use of the apparatus, STOP

using it immediately. DO NOT use the apparatus until the prob lem

has been corrected!

WARNING

Service or repair of apparatus should be performed only by a

qualied repair technician capable of servicing gas apparatus in strict

accordance to applicable Part and Service bulletins for TurboTorch

manufactured products. Improper service repair, or modication

of the product could result in damage to the product or injury to

the operator.

SECTION 3: TORCH ASSEMBLY

TIP END

FLAMETUBE

GAS REGULATOR

(INTERNAL)

INLET

CONNECTION

(CGA 600)

PROTECTIVE CAP

(DO NOT DISCARD)

TRIGGER

AIR INTAKE

VENTS

ARROW

TRIGGER LOCK

AND TRIGGER

SAFETY LOCK

FEATURE

TIP NUT

Art# A-13567

Figure 1: Hand Torch Identication

1. Be sure the Trigger Lock is in the “OFF” position (Figure 6).

2. Install a Propane, MAPP

,or MAP//Pro

container into the inlet

connections of the torch. Hold torch and tank upright; install tank

into torch inlet connection by turning tank counterclockwise until it is

attached securely (Figure 2). Check connection for leaks.

Art# A-13566

Check for leak at inlet

joint

Turn container

counterclockwise to

disconnect

Turn container clockwise

to install

Figure 2: Assembly and Disassembly

WARNING

This is a flame producing device using liquefied fuel gas under

pressure. Improper assembly, abuse, or misuse may allow the fuel to

leak. Before using, check all connections for leaks using a soapy-water

solution. Do this away from ames, sparks or spark producing devices.

DO NOT use ames to test for leaks. Test with pressure on low for no

more than 30 seconds at a time. If a leak is detected, retighten and

check again. DO NOT use if the leak can not be corrected. Return to

place of purchase. When disconnecting equipment from a fuel

cylinder, do so away from ames, sparks or smoking materials.

NOTE!

The use of acetylene or any fuel gas other than MAPP

, MAP//Pro

or Propane with this torch may cause a re or explosion.

Use either 14.1 oz. Propane, 14.1 oz. MAP//Pro

, or 16 oz. MAPP

cylinder with the torch. Read and follow the instructions on the

cylinder labels before using.

SECTION 4: LIGHTING THE TORCH

1. Squeeze trigger slowly, allowing gas to ow into Flametube. Continue

to squeeze trigger until torch lights.

2. If torch does NOT light, squeeze trigger again.

WARNING

Torch lights instantly and can ignite combustibles and / or cause

severe burn.

NOTE!

Extremely low or high ame settings are hard to ignite. A low ame

setting will cause the Flametube to overheat.

CORRECT ADJUSTMENT:

Compact ame - dark blue points

extending from tip about 1-1/2 tip

diameters beyond end of tip. Tip

remains cool.

Art# A-13559

TOO LITTLE GAS:

Soft ame - pressure too low

to achieve proper mix. Tip will

overheat. Darker blue portion of

ame barely visible from end of tip.

Flame pink in color.

TOO MUCH GAS:

Darker blue portion of ame comes

out from tip. Combustion taking

place beyond ametube.

Figure 3: Flame Settings

SECTION 5: OPERATING THE TORCH

1. Tip Interchangeability: Other tips are available for the air/fuel torch. Use

genuine replacement parts of the same brand.

NOTE!

Propane tips operate at 24 PSIG, a medium adjustment for R-LP regulators.

MAPP

tips operate at 42 PSIG, a full adjustment for R-LP regulators.

2. Heating Technique: The maximum heat zone of the air/fuel tip is very

concentrated. It is located between 1 and 2 tip diameters away from

the end of the tip (Figure 4).

If you hold the torch too close or too far away, there will be noticeably

less heat. The angle at which the heat is applied can also increase the

target heat (Figure 5).

3. Temperature Control: To reduce the heating eect of the air/fuel torch,

several approaches are recommended:

• Move the ame farther away from the target.

• Use propane fuel instead of MAPP

fuel.

• Use smaller tips - if not included in your kit, smaller tips are available

as an option. ONLY use tips intended for the air/fuel torch.

NOTE!

DO NOT lower regulator pressure to reduce heat output. This will

cause the tip to overheat.

WARNING

Remember the torch tip may be HOT and can cause a burn if touched.

Art# A-13560

Art# A-13561

Figure 4: Maximum Heat Zone Figure 5: Heat Angle

a) To obtain maximum target heat.

b) Less eective heating angle.

4. Trigger Lock - Engage:

a) Make sure the Lock Button is in the “ON” position and the torch is

burning (see Figure 6).

b) Pull the Trigger fully inward and push the Lock Button downward.

c) Hold the Lock Button and release the Trigger.

Trigger Lock - Disengage:

a) Pull the Trigger inward and the Lock Button will pop up.

b) Release the Trigger.

Art# A-13562

Press down Lock

button to engage

Pull Trigger

fully inward

Release Trigger

Arrow

Figure 6: Trigger Lock and Safety Lock

NOTE!

NEVER leave the torch unattended with ame burning.

5. Trigger Safety Lock - Engage:

a) Slightly push the Lock Button downward and turn.

b) Release downward force and continue to turn the Lock Button until

the “OFF” marking aligns with the Arrow. The Lock Button should

pop up.

c) The Trigger is now disabled.

Trigger Safety Lock - Disengage:

a) Slightly push the Lock Button downward and turn.

b) Release downward force and continue to turn the Lock Button until

the “ON” marking aligns with the Arrow. The Lock Button should

pop up.

6. Flaring: Operating the torch in an upside down position is not

recommended. Increased ame size, known as “aring”, can occur when

the torch is operated in an upside down position over a period of time at

cold temperatures (below 20˚F). Liquid fuel requires heat to change to

a gaseous state and upside down operation causes the regulator to cool

rapidly, thus liquid may enter the torch causing aring. This is especially

true with MAPP gas.

NOTE!

Flaring is usually preceded by noticeable sputtering or spitting of

the ame. Please follow steps 1-3 of Disassembly in Section 6 to

stop aring.

7. Swivel Tip Feature: While the torch is not in operation, the Tip Nut

may be loosened to swivel the Flametube to a desired position for a

preferred use. Retighten the Tip Nut hand-tight to lock into position.

Art# A-13563

Figure 7: Flametube Swivel Angles

SECTION 6: TORCH DISASSEMBLY AND STORAGE

6.01 DISASSEMBLY

1. Release the trigger to extinguish the ame.

2. In a well-ventilated area away from ame or source of ignition,

disconnect the fuel container by turning it counterclockwise.

3. Slightly pull the Trigger to vent the remaining fuel inside the torch.

NOTE!

Torch may light and momentarily burn the remaining gas.

6.02 STORAGE

1. After disassembly, position the Lock Button in the “OFF” position.

WARNING

Store the torch and fuel container in a well-ventilated area away

from any ame of source of ignition. Always separate torch and

fuel container after use. DO NOT store the tanks in a room used for

habitation, closed or conned space, near open ames, heaters, or

in direct sunlight. Protect tank and torch from damage. Keep out

of the reach of children.

SECTION 7: TORCH CLEANING

The Tip End and Orice may require periodic cleaning. This condition is

noticeable when the ame softens or has a change in appearance.

TIP END

FLAMETUBE

0-RING

FILTER

TIP NUT

ORIFICE WITH

FILTER

}

Art# A-13568

Figure 8: Air/Fuel Torch Assembly

NOTE!

DO NOT attempt to clean orice with a wire or other object. Orice

hole may become enlarged which will cause air/fuel tip to operate

improperly.

1. Make sure the regulator is o. Remove the tip(s). Leave the fuel cylinder

attached to the regulator.

2. Remove the gasket(s) using a pick or small bent wire. Remove the orice

from the tip(s) using an 1/8" (0.3 cm) hex wrench.

3. Screw the orice into the end of the swivel stem on the regulator.

Art# A-13564

Art# A-13565

Figure 9: Unclog Orice Figure 10: Screw Orice

4. Turn on the gas in short bursts away from ames, sparks or smoking

materials. The pressure will blow the orice clean.

5. Remove the orice from the regulator swivel stem. Replace tip and

gasket. If using the dual tip attachment, you must repeat this procedure

for each orice.

6. Recheck for leaks before lighting the air/fuel torch.

SECTION 8: TROUBLESHOOTING GUIDE

Symptom Possible Cause Remedy

Torch will not

light

Regulator pressure incorrectly

set.

Set regulator at correct pressure.

Activating Trigger too rapidly. Pull Trigger slowly and steadily.

Fuel cylinder empty. Replace with full cylinder.

Orice, Filter Screen, or Tip End

clogged with debris.

Clean clogged components.

Excessive moisture.

Remove tip end. Allow parts

to dry.

Flame softens,

turns yellow, or

does not heat

eectively

Orice, Filter Screen, or Tip End

Clogged with debris.

Clean clogged components.

Tip End

overheats or

turns red

Regulator pressure set too low. Set regulator at correct pressure.

Orice, Filter Screen, or Tip End

clogged with debris.

Clean clogged components.

Fuel supply nearing empty. Replace with full cylinder.

Unstable or

erratic ame

Torch operated in extreme wind.

Avoid operating torch in areas of

extreme ambient air movement.

Leak present.

Check for leaks and correct as

necessary.

SECTION 9: STATEMENT OF WARRANTY

LIMITED WARRANTY: Victor Technologies International, Inc. warrants that its products will be

free of defects in workmanship or material. Should any failure to conform to this warranty

appear within the time period applicable to the Victor Technologies products as stated below,

Victor Technologies shall, upon notication thereof and substantiation that the product has

been stored, installed, operated, and maintained in accordance with Victor Technologies’

specications, instructions, recommendations and recognized standard industry practice, and not

subject to misuse, repair, neglect, alteration, or accident, correct such defects by suitable repair

or replacement, at Victor Technologies’ sole option, of any components or parts of the product

determined by Victor Technologies to be defective.

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITATION OF LIABILITY: Victor Technologies shall not under any circumstances be liable for

special or consequential damages, such as, but not limited to, damage or loss of purchased or

replacement goods, or claims of customers of distributor (hereinafter the “Purchaser”) for service

interruption. The remedies of the Purchaser set forth herein are exclusive and the liability of

Victor Technologies with respect to any contract, or anything done in connection therewith

such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or

use of any goods covered by or furnished by Victor Technologies whether arising out of contract,

negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly

provided herein, exceed the price of the goods upon which such liability is based.

THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH

MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY VICTOR TECHNOLOGIES PRODUCT.

THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS.

This warranty is eective for the time stated in the Warranty Schedule beginning on the date that

the authorized distributor delivers the products to the Purchaser.

Warranty repairs or replacement claims under this limited warranty must be submitted by

an authorized Victor Technologies repair facility within thirty (30) days of the repair. No

transportation costs of any kind will be paid under this warranty. Transportation charges to send

products to an authorized warranty repair facility shall be the responsibility of the Purchaser. All

returned goods shall be at the Purchaser’s risk and expense. This warranty supersedes all previous

Victor Technologies warranties.

ESAB Self-Lighting Hand Torch User manual

ESAB Self-Lighting Hand Torch User manual

ESAB Self-Lighting Hand Torch User manual

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