Body-Solid PSM200 User manual

Brand
Body-Solid
Model
PSM200
Category
Fitness, gymnastics & weight training
Type
User manual
Ver. PSM200-20231009
Owner’s Manual
WWW.BODYSOLID.COM
PSM200
SMITH MACHINE
2
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3
PSM200
TABLE OF CONTENTS
• SAFETY INSTRUCTIONS.......................................................
• PREPARATION.........................................................................
• PART/HARDWARE LIST........................................................
• HARDWARE ILLUSTRATION...............................................
• ASSEMBLY INSTRUCTIONS................................................
• EXPLODED VIEW...................................................................
• CONTACT PAGE.....................................................................
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8
PAGE 16
PAGE 18
4
PSM200
SAFETY INSTRUCTIONS
When using exercise equipment,
you should always take basic
precautions including the
following:
• ReadallinstructionsbeforeusingthePSM200.These
instructionsarewrittentoensureyoursafetyandto
protecttheunit.
• Donotremoveanysafetylabelsfromthe
machine.
• Donotallowchildrenonorneartheequipment.
• Usetheequipmentonlyforitsintendedpurpose
asdescribedinthisguide.Donotuseaccessory
attachmentsthatarenotrecommendedbythe
manufacturer.Suchattachmentsmightcauseserious
injuries.
• Wearproperexcerciseclothingandshoesforyour
workout,nolooseclothing.
• Keephands,limbs,looseclothing,andlonghairwell
outofthewayofallmovingparts
• Usecarewhengettingonorofftheunit.
• Donooverexertyourselforworktoexhaustion.
• Ifyoufeelanypainorabnormalsymptoms,stopyour
workoutimmediatelyandconsultyourphysician.
• Neveroperateunitwhenithasbeendroppedor
damaged.Returntheequipmenttoaservicecenter
forexaminationandrepair.
• Neverdroporinsertobjectsintoanyopeninginthe
equipment.
• Alwayschecktheunitanditscablesbeforeeachuse.
Makesurethatallfastenersandcablesaresecure
andingoodworkingcondition.
• Donotusetheequipmentoutdoorsornearwater.
Personal Safety During Assembly
• Beforebeginningassembly,pleasetakethetimeto
readtheinstructionsthoroughly.
• Readeachstepintheassemblyinstructionsand
followthestepsinsequence.Donotskipahead.If
youskipahead,youmaylearnlaterthatyouhave
todisassemblecomponentsandthatyoumayhave
damagedtheequipment
• AssembleandoperatethePSM200onasolid,level
surface.Locatetheunitafewfeetfromthewallsor
furnituretoprovideeasyaccess.
ThePSM200isdesignedforyourenjoyment.By
followingtheseprecautionsandusingcommonsense,
youwillhavemanysafeandpleasurablehoursof
healthfulexercisewithyourPowerlineSmithMachine.
Afterassembly,youshouldcheckallfunctionsto
ensurecorrectoperation.Ifyouexperienceproblems,
rstrechecktheassemblyinstructionstolocateany
possibleerrorsmadeduringassembly.Ifyouare
unabletocorrecttheproblem,callthedealerfrom
whomyoupurchasedthemachineorcall1-800-556-
3113forthedealernearestyou.
Obtaining Service
PleaseusethisOwner’sManualtomakesurethat
allpartshavebeenincludedinyourshipment.When
orderingparts,youmustusethepartnumberand
descriptionfromthisOwner’sManual.Useonly
PowerlinebyBodySolidreplacementpartswhen
servicingthismachine.Failuretodosowillvoidyour
warrantyandcouldresultinpersonalinjury.
Forinformationaboutproductoperationor
service,checkouttheofcialPowerlinewebsite
atwww.bodysolid.comorcontactanauthorized
PowerlinedealeroraPowerlinefactory-authorized
servicecompanyorcontactBody-Solidcustomer
serviceatoneofthefollowing:
TollFree:1-800-556-3113
Phone: 1-708-427-3555
Fax: 1-708-427-3556
Email: [email protected]
Orwriteto:Body-Solid,Inc.
 ServiceDepartment
 1900S.DesPlainesAve.
 ForestPark,IL60130USA
Retain this Owner’s Manual for
furture reference. Part numbers
are required when ordering parts.
PSM200
PREPARATION
Required tools
Thebasictoolsthatyoumustobtainbeforeassembling
thePSM200includebutarenotlimitto:
 •StandardWrenchSet
 •MetricWrenchSet
 •AdjustableWrench
 •Standard/MetricAllenKeySet
Installation Requirements
 Followtheseinstallationrequirementswhenassembling
thePSM200:
 SetupthePSM200onasolid,atsurface.Asmooth,at
surfaceunderthemachinehelpskeepitlevel.
 Provideamplespacearoundthemachine.Openspace
aroundthemachineallowsforeasieraccess.
 Foraestheticpurposes,insertallboltsinthesame
directionunlessspecied(intextorillustrations)todo
otherwise.
 Leaveroomforadjustments.Tightenfastenerssuchas
bolts,nuts,andscrewssotheunitisstable,butleave
roomforadjustments.Donotfullytightenfastenersuntil
instructedintheassemblystepstodoso.
 Filloutandmailthewarrantycard.
Ordering Replacement Parts
Ifyouneedtoorderreplacementpartspleasebe
 preparedtoprovidethefollowinginformation
 whencontactingussothatwecanassistyoubetter.
 1.ModelNumber
 2.PlaceofPurchase
 3.SerialNumber(S/N)
 4.Part#andDescription
Assembly Tips
Readall“Notes”oneachpagebeforebeginningeachstep.
WhileyoumaybeabletoassemblethePSM200usingthe
illustrationsonly,importantsafetynotesandothertipsmaybe
includedinthetext.
Somepiecesmayhaveextraholesthatyouwillnotuse.Use
onlythoseholesindicatedintheinstructionsandillustrations.
NOTE: Withsomanyassembledparts,proper
 alignmentandadjustmentiscritical.While
 tighteningthenutsandbolts,besuretoleave
 roomforadjustments.
NOTE: Thebottlesthataremarked“Poison”isyour
 touchuppaint.Keepawayfromchildren.
CAUTION:Obtainassistance!Ifyoufeellikeyoucan’t
 assemblethePSM200byyourselfthendo
 notattempttodosoasthiscouldresultin
 injury.ReviewtheInstallationRequirements
 beforeproceedingwiththefollowingsteps.
5
YOUR S/N # CAN
BE FOUND HERE
PSM200
PART LIST
6
Part #
A
B
C
D
E
F
G
H
J
K
L
M
N
P
1
2
3
4
5
6
7
8
9
10
QTY
1
1
2
2
2
1
1
1
10
1
1
1
1
4
24
8
48
24
4
12
2
2
2
2
DESCRIPTION
LEFT BASE FRAME
RIGHT BASE FRAME
FRONT UPRIGHT
CHROME GUIDE ROD
REAR UPRIGHT
TOP FRAME
REAR BASE FRAME
WEIGHT BAR
STEEL BRACKET
RIGHT SAFETY CATCH
LEFT SAFETY CATCH
LEFT J CUP
RIGHT J CUP
WEIGHT HORN
HEX HEAD BOLT, M10x75mm
FLAT HEAD CAP SCREW, M8x15mm
FLAT WASHER, M10
NYLON LOCK NUT, M10
PLASTIC ROUND BUSHING, ø32x ø38
PROTECTIVE FILM
PAD, 40x120mm
PAD, 40x40mm
RUBBER STOPPER, ø32x ø50x15mm
RUBBER DONUT, ø50x ø80x15mm
PSM200
HARDWARE ILLUSTRATION
7
Part #3 M10 WASHER QTY. 48
Part #2 M8X15mm FLAT HEAD CAP SCREW QTY. 8
Part #1 M10x75mm HEX HEAD BOLT QTY. 24
Part #4 M10 NYLON LOCK NUT QTY. 24

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
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 
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


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

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

PSM200
STEP 1
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE
THAT THEY ARE PRESENTED.
NOTE:
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.
some components may be pre-assembled. Nylon lock nuts will not fully screw onto
bolts, must wrench tighten.
1A. Attach one Front Upright (C) to the Left Base Frame (A) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 at washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
1B. Attach another Front Upright (C) to the Right Base Frame (B) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 at washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
1C. Attach Top Frame (F) to the Front Uprights (C) using:
4 - (#1) m10x75mm hex head bolt
8 - (#3) m10 at washer
4 - (#4) m10 nylon lock nut
2 - (J) steel bracket
8
PSM200
STEP 1
9
Above shows step 1 assembled
and completed
PSM200
STEP 2
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT
THEY ARE PRESENTED.
NOTE:
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.
some components may be pre-assembled. Nylon lock nuts will not fully screw onto
bolts, must wrench tighten.
2A. Insert each Chrome Guide Rods (D) into Left and Right Base Frames (A &B).
2B. Insert Rubber Stoppers (#9) into each Chrome Guide Rods (D).
2C. Insert Weight Bar (H) into each Chrome Guide Rods (D).
2D. Insert Chrome Guide Rods (D) into the Rear Uprights (E)
2E. Attach one Rear Upright (E) to Left Base Frame (A) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 at washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
2F. Attach the Rear Upright (E) to the left side of the Front Upright (C) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 at washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
2G. Repeat the same steps (2E & 2F) on the Right side (B) of the machine.
10
PSM200
STEP 2
11
Above shows step 2 assembled
and completed
PSM200
STEP 3
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT
THEY ARE PRESENTED.
NOTE:
Wrench tighten all hardware at the end of Step 3B. some components may be
pre-assembled. Nylon lock nuts will not fully screw onto bolts, must wrench tighten.
3A. Attach Rear Base Frame (G) and two Weight Horns (P) to the Rear
Uprights (E) using:
4 - (#1) m10x75mm hex head bolt
8 - (#3) m10 at washer
4 - (#4) m10 nylon lock nut
3B. Attach another two Weight Horns (P) to Rear Uprights (E) using:
4 - (#1) m10x75mm hex head bolt
8 - (#3) m10 at washer
4 - (#4) m10 nylon lock nut
2 - (J) steel bracket
12
PSM200
STEP 3
13
Above shows step 3 assembled
and completed
PSM200
STEP 4
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT
THEY ARE PRESENTED.
NOTE:
Some components may be pre-assembled. nylon lock nuts will not fully
screw onto bolts, must wrench tighten.
Adjustable J Cups & Safety Catches
4A. Attach Left and Right J Cups (M & N) to the Front Uprights (C).
4B. Attach Left and Right Safety Catches (L & K) to the Front Uprights (C).
14
PSM200
STEP 4
15
Above shows step 4 assembled
and completed IMPORTANT NOTE:
To make sure Weight Bar (H) sliding up and
down properly, please lubricate the Chrome
Guide Rods (D)
16
PSM200
EXPLODED VIEW
NOTE
17
PSM200
S/N # 017924----
please write your serial number in the boxes below
1900 S. Des Plaines Ave.
Forest Park, IL 60130
Phone:(708)427-3555
Fax:(708)427-3556
Hours: M-F 8:30 - 5:00 CST
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Body-Solid PSM200 User manual

Brand
Body-Solid
Model
PSM200
Category
Fitness, gymnastics & weight training
Type
User manual
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