Lissmac COMPACTCUT 905 P/T Owner's manual

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OPERATING MANUAL

FLOOR SAW

COMPACTCUT 905 P/T

LISSMAC Maschinenbau GmbH

Lanzstrasse 4

D-88410 Bad Wurzach

Telephone +49 (0) 7564 / 307-0

Telefax +49 (0) 7564 / 307-500

lissmac@lissmac.com

www.lissmac.com

EN

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Imprint The operating manual is valid for:

LISSMAC Floor saw

• COMPACTCUT 905 P/T

Manufacturer:

LISSMAC Maschinenbau GmbH

Lanzstraße 4

D - 88410 Bad Wurzach

Phone: +49 (0) 7564/307 - 0

Fax: +49 (0) 7564 / 307 – 500

lissmac@lissmac.com

www.lissmac.com

Original operating manual

Status: 09-2022

Passing on and duplication of this operating manual in any form as well as the

use of the contents are prohibited unless permitted in writing.

Violations oblige to compensation. All rights are reserved in case

of the registration of a patent, utility model or design.

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FUNDAMENTAL SAFETY NOTES

Warning notes and symbols in this manual

SIGNAL

WORD

Type and source of the endangerment

Consequence with non-observance

 Measure, in order to avert the endangerment.

The signal word behind the danger symbol refers to the degree of the endangerment:

This signal word designates an extremely dangerous situation. If the situation is not avoided, fatal

injuries are the result. The danger symbol can specify the endangerment.

This signal word designates a potentially dangerous situation. If the situation is not avoided, fatal or

serious injuries can result. The danger symbol can specify the endangerment.

This signal word designates a dangerous situation. If the situation is not avoided, medium and minor

injuries result. The danger symbol can specify the endangerment.

This signal word designates a situation, which contains dangers for articles. If the situation is not

avoided, damages to property result. The signal word is listed without a danger symbol.

Important information is marked with an »i«.

Request for action to the operator:

The determined sequence of the action steps facilitates the orderly and safe handling of the machine.

 Handling instructions to the operator

DANGER

WARNING

CAUTION

NOTICE

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The following warning signs and safety notes are used:

Read the operating manual.

Wear hearing protection.

Wear safety goggles.

Wear safety gloves.

Wear a protective helmet.

Wear a dust mask.

Wear suitable work clothes and wash dusty clothes.

Attachment points for crane transport.

Remove the ignition key prior to work on the device.

Burn hazard.

Suspended load hazard.

Entanglement hazard by open belt drive.

Cut hazard from rotary cutting tools.

Crush hazard.

Fire hazard. Highly flammable fuel vapors.

Wait for the standstill of all parts.

Ejected parts hazard.

Cut hazard from rotary cutting tools.

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Automatic start-up of the cutting tool during motor start.

Suffocation hazard from poisonous exhaust gases.

Crush hazard from moving equipment.

No displacement with rotating tool.

No use of high pressure cleaners.

No use by unauthorized persons.

No smoking.

No maintenance activities when the motor is running.

Running direction of the saw blade.

Maximum cutting shaft speed.

Sound power level of the machine.

Instructions for damage avoidance.

Lashing point for vehicle transport.

Store and transport the vehicle only in an upright position.

Contents harmful to health: Fine silica dust.

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OPERATING MANUAL

Preface This operating manual shall facilitate the operator to become acquainted with the machine and to use

its intended application possibilities.

This operating manual contains important notes, in order to be able to operate the machine safely,

properly and economically. Its observance helps to avoid dangers, to avoid repair costs and down-times

and to increase the reliability and the life span of the machine.

The operating manual must be supplemented with instructions due to existing national regulations for

accident prevention and environmental protection.

The operating manual must be constantly available at the operation site of the machine.

The operating manual must be read and used by each person who is assigned with work with the

machine e.g.:

 operation, including preparation, fault correction during operation, removal of production waste,

care, disposal of operating and auxiliary materials

 servicing (maintenance, inspection, repair) and/or

 transport

Apart from the regulations and notes in the present operating manual and the obligatory regulations for

accident prevention valid in the country of use, recognized work and safety rules must also be adhered

to.

Necessary tools A tool in the form of a saw blade is needed so that the floor saw can be operated. These tools can be

purchased from the manufacturer.

Further documents In addition to this operating manual, further documentations from the respective manufacturer of

individual components of the machine are available:

 Operating manual fuel motor

LISSMAC does not assume responsibility for the completeness of further documentations or liability

with respect to their completeness.

Changes and reservations We strive for correctness and topicality of this operating manual. In order to keep our technological

advantage, it can be necessary to make changes of the product and its operation without advance

notice. We do not assume liability for disturbances, outages and damages resulting therefrom.

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Notes

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Table of contents

1. Features & Benefits ....................................................................................................... 11

2. General safety notes ...................................................................................................... 12

2.1. Principle intended use .................................................................................................... 12

2.2. Organizational measures ................................................................................................ 13

2.3. Choice of personnel and - qualification; fundamental obligations .................................. 14

2.4. Safety notes regarding the operating phases ................................................................. 14

2.4.1. Transport, assembly and installation ..................................................................... 14

2.4.2. Commissioning ....................................................................................................... 15

2.4.3. Operation ............................................................................................................... 15

2.4.4. Moving the floor saw ............................................................................................. 16

2.4.5. Special work in the context of the use of the machine .......................................... 16

2.5. Note on special types of danger ..................................................................................... 16

2.5.1. Dangers for the operator through the machine ...................................................... 16

2.5.2. Electrical energy .................................................................................................... 17

2.5.3. Dust........................................................................................................................ 17

2.5.4. Noise ...................................................................................................................... 17

2.5.5. Exhaust gases ........................................................................................................ 17

2.6. Transport......................................................................................................................... 17

2.7. Packing and storage ........................................................................................................ 18

2.8. Environmental protection ................................................................................................ 18

2.9. Disposal .......................................................................................................................... 18

3. Device description ......................................................................................................... 19

3.1. Designation of the machine parts ................................................................................... 19

3.2. Protection device ............................................................................................................ 20

3.3. Technical data ................................................................................................................ 21

3.4. Sound power level .......................................................................................................... 22

3.5. Hand arm vibration ......................................................................................................... 22

4. Commissioning ............................................................................................................... 23

4.1. Connections and operating materials ............................................................................. 23

4.2. Fueling the fuel tank ....................................................................................................... 23

4.3. Parking brake .................................................................................................................. 24

4.4. Tools (saw blade) ............................................................................................................ 24

4.5. Tool (saw blade) installation / exchange ........................................................................ 25

4.6. Saw blade installation / change ..................................................................................... 26

4.7. Conversion flush cut ....................................................................................................... 28

4.8. Drive belt turbine / drive ................................................................................................. 30

4.9. Drive belt cutting shaft ................................................................................................... 31

5. Transport ........................................................................................................................ 32

5.1. Transport position ........................................................................................................... 32

5.2. Moving with the crane .................................................................................................... 33

5.3. Fastening for transport ................................................................................................... 34

6. Operation ........................................................................................................................ 35

6.1. Safety ............................................................................................................................. 35

6.2. Start preparations ........................................................................................................... 37

6.3. Starting and stopping the machine ................................................................................. 38

6.4. Setting-up and moving the floor saw .............................................................................. 39

6.5. Cutting with the floor saw .............................................................................................. 40

6.6. Dust extraction ............................................................................................................... 41

6.7 Depth adjustment ............................................................................................................ 43

6.7. Inclined position of the saw blade .................................................................................. 44

6.8. Switching the machine off safely ................................................................................... 44

7.

Maintenance .................................................................................................................. 45

7.1. Maintenance ................................................................................................................... 45

7.2. Tightening the drive belts ............................................................................................... 46

7.3. Lubrication points ........................................................................................................... 47

7.4. Fuses ............................................................................................................................... 49

7.5. Battery ............................................................................................................................ 49

7.6. Warning lamps ............................................................................................................... 50

7.7. Cleaning/exchanging the air filter .................................................................................. 50

7.8. Checking engine oil level ................................................................................................ 51

7.9. Check the oil level of the hydraulics ............................................................................... 52

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7.10. Troubleshooting ............................................................................................................ 53

7.11. Torque settings of screw connections .......................................................................... 54

7.12. Maintenance plan ......................................................................................................... 55

8. Tools ............................................................................................................................... 56

9. WARRANTY .................................................................................................................... 57

10. Spare parts list ............................................................................................................. 58

10.1. Steering ........................................................................................................................ 58

10.2. Front axle ...................................................................................................................... 59

10.3. Inclination ..................................................................................................................... 60

10.4. Spindle for the inclination ............................................................................................. 61

10.5. Feed drive ..................................................................................................................... 62

10.6. Drive ............................................................................................................................. 63

10.7. Saw arm lift drive ......................................................................................................... 64

10.8. Saw arm........................................................................................................................ 65

10.9. Cutting shaft ................................................................................................................. 66

10.10. Tension roller / cutting drive ....................................................................................... 67

10.11. Deflection / tension roller ........................................................................................... 68

10.12. Motor / mounting parts ............................................................................................... 69

10.13. Air filter motor ............................................................................................................ 70

10.14. Battery ........................................................................................................................ 71

10.15. Housing ....................................................................................................................... 72

10.16. Steering Rod ............................................................................................................... 73

10.17. Blade protection .......................................................................................................... 74

10.18. Fan for the extraction .................................................................................................. 75

10.19. Cyclone / pre-separator .............................................................................................. 76

10.20. Rear axle ..................................................................................................................... 77

11. Circuit diagram ............................................................................................................. 78

12.

Original EC Conformity Declaration ............................................................................ 79

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1.

FEATURES & BENEFITS

The floor saw convinces through the innovative dry cutting process. The cutting surface is contaminated by

saving cooling water and it can be processed faster. The use of a dry floor saw thus accelerates the entire on-

site sequence and additionally saves disposal costs.

 With integrated dry extraction - closed suction system for dust-free dry cutting

 No water requirement, no contamination of the surface - casting of the finished joint without a further

work step

 Ideal for fast joint production or restoration work and confined building sites

 Is suitable for creating connecting joints, flush joints, slot joints for induction loops in the traffic

engineering

 Lowering and lifting of the saw blade takes place electro-hydraulically with cutting depth display,

damages of the saw blade are thus avoided

 Drive via a robust hydrostat, which ensures an even, controlled machine guidance

 By means of the smooth-running stub axle steering, the floor saw can be implemented and set up quickly

and simply without physical strain. Cutting corrections can also be executed without any effort

 Optimum power transmission through robust high performance V-belts

 Torsion-resistant metal sheet frame

 The low point of gravity ensures precise cuts

 The machine is extremely agile and can be steered comfortably via a steering wheel

 Easy access for usual maintenance work (air filter, battery, oil and fuel filter) through an optimally placed

drive unit

 Diagonal cut of 5° possible - cutting of joints flush with the wall and curbs possible

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2.

GENERAL SAFETY NOTES

2.1. Principle intended use

The manufacturer and the supplier do not assume liability with wrong or non-intended use. Each

change of the machine, which was not executed by the manufacturer is prohibited. Changes through

extensions or conversions on the floor saw may only be executed with written permission of the

manufacturer.

The machine is built according to the state of the art and the recognized safety-relevant rules.

Nevertheless, dangers for life and limb of the user or third parties or impairments of the machine and

other real values can result.

The machine may only be used in a technically perfect state as well intended, in a safety- and danger-

aware manner while observing the operating manual. In particular, immediately remove faults which

can impair safety, or (have them removed).

Intended use The LISSMAC floor saw is a floor cutting-off machine and is exclusively intended for cutting joints in

concrete or asphalt without water. Cutting comprises saw blades. The floor saw may be operated by

one person only. The operating position is behind the handle bars. Any other use above and beyond is

considered non-intended use.

Inclined cut: The saw blade can be tilted up to 5 degrees for an oblique cut via the adjusting crank.

Due to the inclined position of the saw blade, the blade guard is at a distance from the curb or a wall

and bond joints can be cut in this manner.

Part of the intended use is also the observance of the operating manual and the adherence to of the

inspection and maintenance instruction.

Non-intended use Foreseeable misapplications / non-intended use:

 Cutting without blade guard

 Cutting concrete (conditionally possible with dry cutting. We recommend to only wet-cut

concrete)

 Cutting wood, plastics or metal

(except for rebar embedded in concrete)

 Structural changes, which affect the operational safety of the floor saw

 Cutting tight radii

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2.2. Organizational measures

The operating manual must be kept at hand for every person at the place of work of the floor saw.

Additions to the operating manual are generally accepted legal and other obligatory regulations for

accident prevention and for environmental protection, which must be observed and instructed.

Such obligations can also relate to e. g. the handling of dangerous materials or wearing personal

protection equipment or traffic-legal regulations.

The personnel assigned with activities at the floor saw must have read and understood the operating

manual before starting work, particularly the chapter safety notes. This applies in particular to

personnel only occasionally working on the machine, e. g. with the preparation, maintenance.

Regularly check safety awareness of the personnel as prescribed in the operating manual.

Always use the necessary and prescribed personal protection equipment.

Observe all safety and warning signs on the floor saw and keep them in a legible state! Replace

safety and warning notes that are damaged or can no longer be read.

Shut the machine down immediately if safety-relevant changes occur in the machines operational

behavior, and label it accordingly. Report the fault to the responsible place/person.

Do not make any changes by extensions and conversions without written permission of the

manufacturer. The instructions of the tool manufacturer must be observed.

Only use checked original spare parts of the manufacturer.

Adhere to prescribed periods for inspection or which are indicated in the manual.

A workshop tools appropriate for the work is absolutely necessary for executing repairs.

Machines with combustion engines may not be used indoors or in confined spaces.

Always obtain detailed information about underground lines in the cutting area before cutting and

take corresponding precautionary measures.

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2.3. Choice of personnel and - qualification; fundamental obligations

Operators must be at least 18 years of age and be mentally and physically capable to operate the floor

saw. All personnel working with of the floor saw must be assigned in writing by the employer first.

Specify responsibilities of the personnel for operating, preparing, maintaining and repairing.

Ensure that only assigned personnel will become active on the machine.

The operator must wear personal safety equipment such as safety shoes, safety gloves, hard hat a dust

mask and goggles, which correspond to the safety regulations.

Unnecessary stay in the work area of the floor saw is prohibited. Banish unnecessary personnel from

the work area. Shut off the work area if necessary.

At all times, the operator of the floor saw has to ensure not to endanger himself and other persons. All

obstacles, which obstruct the work process or the maneuvering of the machine, must be removed from

the work site.

Code-compliant work on electrical equipment of the machine may only be carried out by an examined

electrician or by instructed persons under guidance and supervision of an examined electrician.

The operator's responsibility must be defined with regard to traffic regulations and enable him to

refuse unsafe instructions from third parties.

Personnel to be trained, instructed or within the scope of a general training may only operate the

machine under constant supervision of an experienced operator!

2.4. Safety notes regarding the operating phases

2.4.1. Transport, assembly and installation

Transport, assembly and installations at/with the floor saw may only take place in transport position.

The floor saw must be secured against rolling away.

Transport, assembly and installations at/with the floor saw may only take place with dismantled saw blade

and switched off engine.

In consideration of the high operating weight, the machine should be transported exclusively by a crane.

Transport may only take place, if all parts at the machine are tightened and individual parts cannot fall off.

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2.4.2. Commissioning

The running direction of the saw blade must be observed when using the saw blade. The cutting

process must always be up-cutting.

Protect the hands from sharp edges when inserting the saw blade.

Ensure that the underground on which one cuts fulfills the load capacity. All obstacles must be

removed from the cutting area and good lighting must be ensured.

Visual check of the entire floor saw for damages and defects. Special control of the protection device.

Smoking is absolutely prohibited during refueling.

Special caution is required when refueling. Engine parts, which have become hot through the

operation, present a fire hazard.

Gasoline may only be store in approved containers.

Rotary tools, whose maximum speed is lower than the nominal speed of the machine, may not be

used. Do NOT use defective or torn tools.

2.4.3. Operation

Refrain from any mode of operation that might compromise safety.

Take measures, so that the floor saw is only operated in a safe and functional state!

Check the floor saw for externally recognizable damages and defects at least once per shift. Report

occurred changes (including the operational behavior) immediately to the responsible place/person!

Switch off the machine immediately if necessary and secure it against restarting.

Immediately switch off and secure the floor saw with malfunctions. Have faults eliminated

immediately. Electrical work may only be carried out by trained electrical personnel.

Only use suitable and checked tools.

For protection against acceleration, the depth feed of the saw blade must be lowered slowly into the

ground. Any contact with the rotating tool must be avoided.

Cutting without blade guard or driving belt cover is prohibited.

The operator must be protected against rotating parts.

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2.4.4. Maneuvering the floor saw

Maneuvering of the floor saw may only be carried out when the saw blade is standing still.

Before leaving the operating position at the floor saw, the engine must be stopped and the saw blade

must stand still.

Danger of injury exists through a rotating saw blade.

The operator may not leave the floor saw, as long as the parking brake has not been operated. Any

rolling away must be prevented.

2.4.5. Special work in the context of the use of the machine

Observe the setting, maintenance and inspection activities and - dates including specifications for the

exchange of parts/partial equipment prescribed in this operating manual. These activities may only be

carried out by authorized technical personnel.

Inform the operating personnel before starting the execution of special and maintenance work! Name a

supervisor!

If the floor saw is switched off during maintenance and repair work, it must be secured against

unexpected restarting.

Before cleaning, all openings must be covered and sealed, into which no cleaning agent may penetrate

for safety and functional reasons. Electric motors, switches and plug connections are especially

endangered. The covers/seals must be removed completely after cleaning.

Always tighten loose screw connections during maintenance and repair work.

Any safety devices removed during the preparation, maintenance and repair has to be reinstalled

immediately after conclusion of the maintenance and repair work.

Rotary tools, whose maximum speed is smaller than the nominal speed of the machine may not be

used.

2.5. Note on special types of danger

2.5.1. Dangers for the operator through the machine

Before leaving the operating position at the floor saw, the engine must be turned off and the saw blade

must stand still. There is a cut hazard form rotating saw blade.

Work on the floor saw as well as the maneuvering with rotating saw blade are prohibited.

The engine of the floor saw may only be operated for the intended use:

Drive of the floor saw / the saw blade.

The outlet opening of the exhaust pipe must always point away from the operator. Do not inhale

exhaust gases.

The exhaust system gest hot during operation. Avoid contact and wear protective equipment.

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2.5.2. Electrical energy

Only use original fuses with prescribed rating. The floor saw must be switched off immediately with

malfunctions! Electrical work may only be carried out by examined and qualified technical personnel.

The electrical equipment of a machine is must be inspected/checked regularly. Defects, such as loose

connections or damaged cables, must be eliminated immediately. The machine must be labeled so

that the machine is not operated by other persons.

2.5.3. Dust

When working in confined spaces, observe existing national regulations if necessary.

In order to minimize dust formation during cutting, necessary suction power must be ensured.

2.5.4. Noise

see chapter 3.4

2.5.5. Exhaust gases

Machines with internal combustion engines may not be operated indoors or in confined spaces.

2.6. Transport

When moving with a crane, attachment means with sufficient load capacity must be used. Check the

attachment means for damages beforehand.

Determine a competent instructor for the lifting process.

Lift floor saws only in accordance with the specifications of the operating manual professionally with

a hoist.

Only use a suitable transport vehicle with sufficient load capacity.

Secure the load reliably on the basis of the regulations. Use suitable attachment points

The motor of the joint cover must be switched off even with a slight location change. The saw blade

may not rotate any longer with direct restart.

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2.7. Packing and storage

In order to ensure sufficient protection during dispatch and transport, the machine and its components

were packed carefully. When the machine has been received, it should be checked for damages. The

packing of the device consists of recyclable materials. Please place these into the collection containers

for recycling.

The machine may not be operated in case of damage. Damaged cables and plug connections also present

a danger and may not be used. Inform the manufacturing firm in this case.

If the machine is not operated directly after unpacking, it must be protected against humidity and dirt.

2.8. Environmental protection

Packing material, cleaning agents, used or remaining operating means as well as unpacked wear parts

such as drive belts or engine oils must be supplied to recycling for environmental protection according to

the regulations valid at the place of work.

2.9. Disposal

When the end of use of the device has been reached, in particular if malfunctions occur, please disable

the worn-out device.

Dispose of the device according to the environmental regulations valid in your country. Electrical waste

may not be disposed together with household waste. Hand the worn-out device to a central collection

point.

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3.

DEVICE DESCRIPTION

3.1. Designation of the machine parts

Pos. 1 Blade guard

Pos.

8

Dust

container

Pos. 2 Drive motor

Pos.

9

Pre

-cyclone (coarse separation)

Pos. 3 Steering bars

Pos.

10

Main

cyclone with dust filter (fine separation)

Pos. 4 Holding chain for blade guard

Pos.

11

Exhaust

cover

Pos. 5 Chassis (base frame)

Pos.

12

Pedal

for lifting the blade guard

Pos. 6 Exchange brush

Pos.

13

Tool

kit

Pos. 7 Steering rod

Pos.

14

Air

filter

9

5

8

7

1

12

2

11

13

10

3

4

6

14

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Pos. 12 Steering wheel

Pos.

18

Throttle

for the lowering speed of the saw blade

Pos. 13 Forward, neutral and backwards

Pos.

19

EMERGENCY

STOP button

Pos. 14 Engine Air filter warning lamp

Pos.

20

A

ir filter cover

Pos. 15 Oil warning lamp

Pos.

21

C

rank for saw blade inclination (max. 5°)

Pos. 16 Crane lug

Pos.

22

Fuel

tank

Pos. 17 Lifting the saw blade

Pos.

23

Revision

cover for hydraulics and battery

3.2. Protection device

Pos. 1 Blade guard

Pos. 19 EMERGENCY STOP switch

21

20

16

22

23

19 18

17

15

14

13

12

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