Stanley Black & Decker Personal Lift TT46 User manual

Brand: Stanley Black & Decker

Model: Personal Lift TT46

Type: User manual

This manual is also suitable for

TT46

TT46

HYDRAULIC

TIE TAMPER

USER MANUAL

Safety, Operation and Maintenance

New Britain, CT 06053

U.S.A.

60685 5-2014 Ver-9

2 ► TT46 User Manual

DECLARATION OF CONFORMITY

ÜBEREINSTIMMUNGS-ERKLARUNG

DECLARATION DE CONFORMITE CEE

DECLARACION DE CONFORMIDAD

DICHIARAZIONE DI CONFORMITA

Hydraulic Tools

___________________________ ___________ ________________________________

I, the undersigned:

Ich, der Unterzeichnende:

Je soussigné:

El abajo firmante:

lo sottoscritto:

Weisbeck, Andy

Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome

hereby declare that the equipment specified hereunder:

bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:

déclare que l’équipement visé ci-dessous:

Por la presente declaro que el equipo se especifica a continuación:

Dichiaro che le apparecchiature specificate di seguito:

1. Category:

Tie Tamper, Hydraulic

Kategorie:

Catégorie:

Categoria:

2. Make/Marke/Marque/Marca/Marca

Stanley

3. Type/Typ/Type/Tipo/Tipo: TT46133

4. Serial number of equipment:

Seriennummer des Geräts:

Numéro de série de l’équipement:

Numero de serie del equipo:

Matricola dell´attrezzatura:

All

Has been manufactured in conformity with

Wurde hergestellt in Übereinstimmung mit

Est fabriqué conformément

Ha sido fabricado de acuerdo con

E’ stata costruita in conformitá con

Directive/Standards

Richtlinie/Standards

Directives/Normes

Directriz/Los Normas

Direttiva/Norme

No.

Numéro

Approved body

Prüfung durch

Organisme agréé

Aprobado

Collaudato

Machinery Directive

EN ISO

2006/42/EC:2006

3744:2009

792-4:1996

Self

5. Special Provisions: None

Spezielle Bestimmungen: Sound Power Level: 107 dBA

Dispositions particulières: Vibration Level: 6.3 m/s°

Provisiones especiales:

Disposizioni speciali:

6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.

Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA

Date/Datum/le/Fecha/Data 1-10-11

Signature/Unterschrift/Signature/Firma/Firma

Position/Position/Fonction/Cargo/Posizione Engineering Manager

9/4/2013

TT46 User Manual ◄ 3

TABLE OF CONTENTS

SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools

recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized

and certied dealer. Please read the following warning.

For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this

manual and ask for a Customer Service Representative.

IMPORTANT

To ll out a Product Warranty Recording form, and for information on your warranty,

visit Stanleyhydraulics.com and select the Warranty tab.

(NOTE: The warranty recording form must be submitted to validate the warranty).

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR

SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN

AUTHORIZED AND CERTIFIED DEALER.

WARNING

DECLARATION OF CONFORMITY ..........................................................................................................................2

SAFETY SYMBOLS ...................................................................................................................................................4

SAFETY PRECAUTIONS ..........................................................................................................................................5

TOOL STICKERS & TAGS ........................................................................................................................................6

TOOL HOSE INFORMATION ................................................................................................................................7-8

HTMA REQUIREMENTS ........................................................................................................................................... 9

OPERATION ............................................................................................................................................................10

PREOPERATION PROCEDURES .......................................................................................................................10

TOOL OPERATION .............................................................................................................................................10

COLD WEATHER OPERATION ........................................................................................................................... 10

EQUIPMENT PROTECTION & CARE ..................................................................................................................... 11

TROUBLESHOOTING .............................................................................................................................................12

CHARGING THE ACCUMULATOR ....................................................................................................................13-14

SPECIFICATIONS ...................................................................................................................................................15

ACCESSORIES ....................................................................................................................................................... 15

SERVICE TOOLS ....................................................................................................................................................15

SOUND POWER AND VIBRATION DECLARATION ..............................................................................................15

TT46113 & TT46133 ILLUSTRATION .....................................................................................................................16

TT46113 & TT46133 PARTS LIST ........................................................................................................................... 17

TT46112/TT4611204 ILLUSTRATION .....................................................................................................................18

TT46112/TT4611204 PARTS LIST ..........................................................................................................................19

4 ► TT46 User Manual

SAFETY SYMBOLS

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-

nance personnel.

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-

tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death.

DANGER

This safety alert and signal word indicate an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING

This safety alert and signal word indicate a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

This safety alert and signal word indicate a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoid-

ed, may result in property damage.

NOTICE

This signal word indicates a situation which, if not avoided, will result in damage

to the equipment.

IMPORTANT

This signal word indicates a situation which, if not avoided, may result in dam-

age to the equipment.

CAUTION

TT46 User Manual ◄ 5

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply

with the safety precautions given in this manual and on the stick-

ers and tags attached to the tool and hose.

These safety precautions are given for your safety. Review them

carefully before operating the tool and before performing general

maintenance or repairs.

Supervising personnel should develop additional precautions re-

lating to the specic work area and local safety regulations. If so,

place the added precautions in the space provided on page 5.

The tool will provide safe and dependable service if operated in

accordance with the instructions given in this manual. Read and

understand this manual and any stickers and tags attached to the

tool and hose before operation. Failure to do so could result in

personal injury or equipment damage.

• The operator must start in a work area without bystanders. Fly-

ing debris can cause serious injury.

• Do not operate the tool unless thoroughly trained or under the

supervision of an instructor. Establish a training program for all

operators to ensure safe operation.

• Always wear safety equipment such as goggles, ear and head

protection, and safety shoes at all times when operating the tool.

Use gloves and aprons when necessary.

• The operator must be familiar with all prohibited work areas such

as excessive slopes and dangerous terrain conditions.

• Maintain proper footing and balance at all times.

• Do not inspect or clean the tool while the hydraulic power source

is connected. Accidental engagement of the tool can cause seri-

ous injury.

• Always connect hoses to the tool hose couplers before energiz-

ing the hydraulic power source. Be sure all hose

connections are tight and are in good condition.

• Do not operate the tool at oil temperatures above 140°F/60°C.

Operation at higher temperatures can cause higher than normal

temperatures at the tool which can result in operator discomfort.

• Do not operate a damaged, improperly adjusted, or incompletely

assembled tie tamper.

• Never wear loose clothing that can get entangled in the work-

ing parts of the tool.

• Keep all parts of your body away from the moving parts. Long

hair or loose clothing can become drawn into moving compo-

nents.

• Do not weld, cut with an acetylene torch or hardface the tie

tamper tool. Do not operate a damaged, improperly adjusted,

or incompletely assembled tool.

• Always use accessories that conform to the specications

given in the OPERATION section of this manual.

• Release the trigger if the power supply has been interrupted.

• When working near electrical conductors, always assume that

all conductors are energized and that insulation, clothing and

hoses can conduct electricity. Use hose labeled and certied as

non-conductive.

• To avoid personal injury or equipment damage, all tool repair,

maintenance and service must only be performed by authorized

and properly trained personnel.

• Do not carry the tool by hoses.

• Warning: Use of this tool on certain materials during demoli-

tion could generate dust potentially containing a variety of haz-

ardous substances such as asbestos, silica or lead. Inhalation

of dust containing these or other hazardous substances could

result in serious injury, cancer or death. Protect yourself and

those around you. Research and understand the materials you

are cutting. Follow correct safety procedures and comply with

all applicable national, state or provisional health and safety

regulations relating to them, including, if appropriate arranging

for the safe disposal of the materials by a qualied person.

6 ► TT46 User Manual

TOOL STICKERS & TAGS

28322

CE STICKER (CE)

11206

CIRCUIT TYPE C STICKER (CE)

25610

RAILROAD HELP DESK STICKER

17784

SOUND POWER STICKER

28409

COMPOSITE STICKER

07589

CAUTION/GPM STICKER

23230

NAME TAG (4-6 GPM MODELS)

65049

NAME TAG (10 GPM MODEL)

SAFETY TAG P/N 15875 (Shown smaller then actual size)

DANGERDANGER

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER-

TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC

TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN

DEATH OR SERIOUS INJURY.

BEFORE USING HOSE LABELED AND CERTIFIED AS NON-

CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE

HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE

SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR-

RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY

DEPARTMENT INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC-

TION INTO THE BODY OR CAUSE OTHER SEVERE

PERSONAL INJURY.

A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY

CAUSE A LEAK OR BURST.

B. DO NOT EXCEED RATED WORKING PRESSURE OF

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS

PRESSURE MAY CAUSE A LEAK OR BURST.

C. CHECK TOOL HOSE COUPLERS AND CONNECTORS

DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH

YOUR HANDS. CONTACT WITH A LEAK MAY RESULT

IN SEVERE PERSONAL INJURY.

IMPORTANT

D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR

DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-

NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.

SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-

NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE

MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.

REVERSING CONNECTIONS MAY CAUSE REVERSE

TOOL OPERATION WHICH CAN RESULT IN SEVERE

PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-

CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN

LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY

THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.

KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-

TECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,

ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST

ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY

TRAINED PERSONNEL.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

The safety tag (P/N 15875) at right is

attached to the tool when shipped from

the factory. Read and understand the

safety instructions listed on this tag before

removal. We suggest you retain this tag and

attach it to the tool when not in use.

NOTE:

THE INFORMATION LISTED

ON THE STICKERS SHOWN,

MUST BE LEGIBLE AT ALL

TIMES.

REPLACE DECALS IF

THEY BECOME WORN OR

DAMAGED. REPLACEMENTS

ARE AVAILABLE FROM

YOUR LOCAL STANLEY

DISTRIBUTOR.

107

Lwa

TT46 User Manual ◄ 7

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy-

draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with

Stanley Hydraulic Tools. They are:

Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid

reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-

conductive is the only hose authorized for use near electrical conductors.

Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-

ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near

electrical conductors.

Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-

ner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This

hose is not certied non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic

Tools. DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be

obtained from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

(Shown smaller than actual size)

SIDE 1

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE

WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN

DEATH OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-

ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND

ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE

ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT-

TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND

TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH

SAFETY DEPARTMENT INSTRUCTIONS.

SEE OTHER SIDE

SIDE 2

DO NOT REMOVE THIS TAG

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE

OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.

KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT

CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION

AND SEVERE PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR

CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT

USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-

AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE

IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

SEE OTHER SIDE

DANGER

DO NOT REMOVE THIS TAG

DANGER

(Shown smaller than actual size)

SIDE 2

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.

NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

DANGER

DO NOT REMOVE THIS TAG

DANGER

SIDE 1

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS

NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR

ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-

TRIC LINES.

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE

AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT

DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE

PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT

WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO

PULL OR LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

DANGER

SEE OTHER SIDE

8 ► TT46 User Manual

HOSE RECOMMENDATIONS

Oil Flow Hose Lengths Inside Diameter

USE

(Press/Return)

Min. Working Pressure

GPM LPM FEET METERS INCH MM PSI BAR

Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks

4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155

Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS

4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175

4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175

5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175

5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175

5-10.5 19-40 100-300 30-90

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175

10-13 38-49 51-100 15-30

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

10-13 38-49 100-200 30-60

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

13-16 49-60 up to 25 up to 8

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

13-16 49-60 26-100 8-30

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

Figure 1. Typical Hose Connections

Tool to Hydraulic Circuit Hose

Recommendations

The chart to the right shows recommended

minimum hose diameters for various hose

lengths based on gallons per minute (gpm)/

liters per minute (lpm). These recommenda-

tions are intended to keep return line pressure

(back pressure) to a minimum acceptable lev-

el to ensure maximum tool performance.

This chart is intended to be used for hydraulic

tool applications only based on Stanley Hy-

draulic Tools tool operating requirements and

should not be used for any other applications.

All hydraulic hose must have at least a rated

minimum working pressure equal to the maxi-

mum hydraulic system relief valve setting.

All hydraulic hose must meet or exceed

specications as set forth by SAE J517.

PRESSURE

RETURN

<<< FLOW

FLOW >>>

TT46 User Manual ◄ 9

HTMA / EHTMA REQUIREMENTS

Flow Range

Nominal Operating Pressure

(at the power supply outlet)

System relief valve setting

(at the power supply outlet)

Maximum back pressure

(at tool end of the return hose)

Measured at a max. uid viscosity of:

(at min. operating temperature)

Temperature: Sufcient heat rejection

capacity to limit max. uid temperature to:

(at max. expected ambient temperature)

Min. cooling capacity at a temperature

difference of between ambient and uid

temps

NOTE:

Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator

discomfort at the tool.

Filter

Min. full-ow ltration

Sized for ow of at least:

(For cold temp. startup and max.

dirt-holding capacity)

Hydraulic uid Petroleum based

(premium grade, anti-wear, non-conductive)

Viscosity (at min. and max. operating temps)

NOTE:

When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the

most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements

over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm

(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)

1500 psi 1500 psi 1500 psi 1500 psi

(103 bar) (103 bar) (103 bar) (103 bar)

2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi

(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)

250 psi 250 psi 250 psi 250 psi

(17 bar) (17 bar) (17 bar) (17 bar)

400 ssu* 400 ssu* 400 ssu* 400 ssu*

(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

140° F 140° F 140° F 140° F

(60° C) (60° C) (60° C) (60° C)

3 hp 5 hp 6 hp 7 hp

(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)

40° F 40° F 40° F 40° F

(22° C) (22° C) (22° C) (22° C)

25 microns 25 microns 25 microns 25 microns

30 gpm 30 gpm 30 gpm 30 gpm

(114 lpm) (114 lpm) (114 lpm) (114 lpm)

100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*

(20-82 centistokes)

HTMA

HYDRAULIC SYSTEM REQUIREMENTS

NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements

TOOL TYPE

HTMA / EHTMA REQUIREMENTS

TYPE I TYPE II

TYPE III

TYPE RR

3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm

(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)

1870 psi 1500 psi 1500 psi 1500 psi 1500 psi

(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)

EHTMA

HYDRAULIC SYSTEM

REQUIREMENTS

CLASSIFICATION

Flow Range

Nominal Operating Pressure

(at the power supply outlet)

System relief valve setting

(at the power supply outlet)

2495 psi 2000 psi 2000 psi 2000 psi 2000 psi

(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)

10 ► TT46 User Manual

OPERATION

PREOPERATION PROCEDURES

CHECK HYDRAULIC POWER SOURCE

1. Using a calibrated owmeter and pressure gauge, check

that the hydraulic power source develops a ow of 4-6

gpm/15-23 lpm at 1500-2000 psi/106-140 bar. For TT46233

Model, 7-10 gpm/26-38 lpm.

2. Make certain the hydraulic power source is equipped

with a relief valve set to open at 2200-2300 psi/152-159 bar

minimum. Maximum full ow pressure not to exceed 2500

psi/172 bar.

INSTALL TOOL BIT

1. Remove the two capscrews that hold the bit keeper to

the lower body or on some models remove the two hex

head capscrews, outer springs, and nuts that hold the bit

keeper to the lower body.

2. Remove the two pair of bit-retaining spring guides and

spring or on some models the one pair of bit guides from

the bit keeper.

3. Insert the hex end of the bit as far as possible through

the small end of the bit keeper (see parts list illustration).

4. Install the coil spring on the bit hex ange. Install a

spring guide pair on each end of the spring. On some mod-

els only the one pair of bit guides need to be installed and

no spring.

Note: There are two types of spring guides. Each of the

two types must be installed in matched pairs. The pair used

at the top of the spring have a at end that goes against the

bit collar.

Carefully install the bit keeper so that the lower spring

guide ts into the lower keeper bore and that the upper at

end of the guide rests against the bit ange.

5. With the bit pulled down into the keeper, insert into the

tie tamper hex, then press the bit keeper up against the

lower body.

6. Tighten both capscrews or on some models install the

hex head capscrews, outer springs, and nuts and tighten

securely.

CONNECT HOSES

1. Wipe all hose couplers with a clean lint-free cloth before

making connections.

2. Connect the hoses from the hydraulic power source to

the tool tting or quick disconnects. It is a good practice to

connect the return hose rst and disconnect it last to mini-

mize or avoid trapped pressure within the tool.

3. If hose couplers are used, observe ow indicators

stamped on hose couplers to be sure that oil will ow in the

proper direction. The female coupler is the inlet (pressure)

coupler.

NOTE:

The pressure increase in uncoupled hoses left in the

sun may result in making them difcult to connect.

When possible, connect the free ends of operating

hoses together.

TOOL OPERATION

1. Observe all safety precautions.

2. Install the appropriate tool bit for the job if not already

installed.

3. Place the tamper on the surface to be compacted.

The Tamper will rise quickly when rst turned on. Do not

stand over or place any part of your body on top of the

tamper. Wear safety shoes.

Note:

Partially pressing the trigger allows the tool to run at

slow speed, making it easier to start or control.

5. Guide the tamper using both hands.

COLD WEATHER OPERATION

If the tie tamper is to be used during cold weather, preheat

the system hydraulic uid at low engine speed.

When using the normally recommended uids, oil uid

temperature should be at or above 50° F/10° C (400 ssu/82

centistokes) before use.

Damage to the hydraulic system or tie tamper can result

from use with oil that is too viscous or thick.

WARNING

TT46 User Manual ◄ 11

TOOL PROTECTION & CARE

NOTICE

In addition to the Safety Precautions found in

this manual, observe the following for equipment

protection and care.

• Make sure all couplers are wiped clean before connection.

• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling

hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating

of the hydraulic system.

• Always store the tool in a clean dry space, safe from damage or pilferage.

• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port.

The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not

reverse circuit ow. This can cause damage to internal seals.

• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley

Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.

• Do not exceed the rated ow (see Specications) in this manual for correct ow rate and

model number. Rapid failure of the internal seals may result.

• Always keep critical tool markings, such as warning stickers and tags legible.

• Tool repair should be performed by experienced personnel only.

• Make certain that the recommended relief valves are installed in the pressure side of the system.

• Do not use the tool for applications for which it was not intended.

12 ► TT46 User Manual

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag-

nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic

ow and pressure to the tool as listed in the following table. Use a ow meter known to be accurate. Check the ow with

the hydraulic uid temperature at least 80

F/27

SYMPTOM CAUSE SOLUTION

Tie tamper does not run. Power unit not functioning. Check power source for proper ow

and pressure, 4-6 gpm/14-23 lpm,

1500-2000 psi/106-140 bar. TT46233

Model, 7-10 gpm/26-38 lpm.

Couplers or hoses blocked. Remove restriction.

Pressure and return line hoses re-

versed at ports.

Be sure hoses are connected to their

proper ports.

Mechanical failure of piston or auto-

matic valve.

Disassemble tamper and inspect for

damaged parts.

Tie Tamper does not run effectively. Power unit not functioning. Check power source for proper ow

and pressure, 4-6 gpm/14-23 lpm,

1500-2000 psi/106-140 bar. TT46233

Model, 7-10 gpm/26-38 lpm.

Couplers or hoses blocked. Remove restriction.

Low accumulator charge (pressure

hoses will pulse more than normal).

Recharge accumulator. Replace dia-

phragm if charge loss continues.

Oil too hot (above 140°F/60°C). Provide cooler to maintain proper oil

temperature (140°F/60°C).

Tie Tamper operates slow. Low gpm supply from power unit. Check power source for proper ow

and pressure, 4-6 gpm/14-23 lpm,

1500-2000 psi/106-140 bar. TT46233

Model, 7-10 gpm/26-38 lpm.

High back-pressure. Check hydraulic system for excessive

back-pressure (over 200 psi/14 bar).

CHARGING THE ACCUMULATOR

TT46 User Manual ◄ 13

CHARGING THE ACCUMULATOR

To check or charge the accumulator the following equip-

ment is required:

• Accumulator tester (Part Number 02835).

• Charging assembly (Part Number 15304)

(includes a guage w/snub valve, hose and tting).

• NITROGEN bottle with a 800 psi/56 bar minimum charge.

1. On charge valves containing 5/8 inch hex locking nuts,

rst loosen the locking nut 1-1/2 turns.

2. Holding the chuck end of the Stanley tester (p/n 02835),

turn the gauge fully counterclockwise to ensure the stem

inside the chuck is completely retracted.

3. Thread the tester onto the charging valve of the tool ac-

cumulator (do not advance the gauge-end into the chuck

end. Turn as a unit). Seat the chuck on the accumulator

charging valve and hand tighten only.

4. Advance the valve stem by turning the gauge- end clock-

wise.

5. Connect the charge tting on the hose to the charge

valve on the 02835 Tester.

6. With the gauge and snub valve attached to the nitrogen

bottle, and with the snub valve closed, open the nitrogen

bottle valve.

NOTE:

It may be necessary to adjust the charge at 650-700

psi/45-48 bar to overcome any pressure drop through

the charging system.

7. While watching the pressure gage open the snub valve

allowing the gauge to read 600 to 700 psi/42 to 48 bar,

close the snub valve on the charging assembly and also

on the nitrogen bottle, remove the charging assembly from

the accumulator tester.

8. Turn the gauge end of the tester fully counterclockwise

to retract the plunger in the chuck. Then remove the tester

from the charge valve.

9.On charge valves containing 5/8 inch hex locking nuts,

tighten the locking nut.

TESTING THE ACCUMULATOR

PRESSURE

1. Follow instructions 1 through 4 under "CHARGING THE

ACCUMULATOR".

2. Read the pressure on the gauge (pressure should be

between 500 & 600 psi/35 & 42 bar.

3. If the pressure is low, recharge the tool.

CHARGING THE ACCUMULATOR

14 ► TT46 User Manual

GAUGE

CHUCK

TESTER CHARGING

VALVE

ACCUMULATOR TESTER(P/N 02835 )

Figure 2

LOCATION OF CHARGING VALVE

GAUGE

CHUCK

TESTER CHARGING

VALVE

ACCUMULATOR TESTER(P/N 02835 )

Figure 2

LOCATION OF CHARGING VALVE

LiquidFilled Gauge w/Snub Valve

NitrogenTank

()

Not included in Kit

Gauge

Hose

Chuck

ChargeFitting

ChargingValve

31254 ACCUMULATOR CHARGE KIT

Includes: Liquid Filled Gauge w/Snub Valve,

Hose, Charge Fitting, 02835 Tester, and Box

(not pictured)

02835 TESTER

Charging the Accumulator (45 with Anti-Vibration Handles)BR

Charging the Accumulator (45 with T-Handles)BR

Charge Location on TT46113, TT46113C, TT46133, TT46133B, TT46133C, TT46133UP and TT46233

Charge Location on TT4611204 and TT4611206

TT46 User Manual ◄ 15

SPECIFICATIONS

Pressure Range........................................................................................................................1500-2000 psi /106-140 bar

Maximum Back Pressure............................................................................................................................. 200 psi / 14 bar

Flow Range .........................................................................................................................................4-6 gpm / 15-23 lpm

Optimum Flow ................................................................................................................................................ 5 gpm/20 lpm

Porting ...........................................................................................................................................................-8 SAE O-ring

Connect Size and Type ......................................................................................................... 3/8 in. Male Pipe Hose Ends

Connector. ................................................................................................................................HTMA Flush Faced Coupler

Hose Whips .................................................................................................................................................................... Yes

System Type ............................................................................................ EHTMA Category C/HTMA Type I - Open Center

Weight (Rigid "T" Handle model w/Steel) ........................................................................................................ 54 lb / 24 kg

(Anti-Vibration model w/Steel) ............................................................................................................... 56 lb / 25 kg

Overall Length (Rigid "T" Handle model w/Steel) ............................................................................ 38.75 inches / 98.4 cm

(Antivibration model w/Steel) ................................................................................................ 39.75 inches / 100.9 cm

Overall Width (Rigid/Anti-Vibr. models) ......................................................................................14/17 inches / 35.6/44 cm

ACCESSORIES

Tie Tamper Steel 4 inch w/"V" Cut (18 inch OAL) .......................................................................................................44979

Tie TAmper Steel 4 inch w/”V” Cut (18 inch OAL) Heavy Duty ...................................................................................59034

Tie Tamper Steel 4 inch w/"V" Cut (21 inch OAL) .......................................................................................................44937

Tie Tamper Steel 4 inch w/”V” Cut (21 inch OAL) Heavy Duty ...................................................................................59033

Tie Tamper Steel 4 inch (24 inch OAL) .......................................................................................................................33200

Pre-assembled Anti-Vibration Handle Conversion Kit ................................................................................................27680

Test conducted on BR4056801 (same as TT46),operated at standard 5 gpm input ...................................................

Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels .......................................................... 106 dBA

Uncertainty, Kwa, in decibels ............................................................................................................................. 3 dBA

Guaranteed sound power level...................................................................................................................... 109 dBA

Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator's position, in decibels ................. 98 dBA

Uncertainty, Kpa, in decibels ............................................................................................................................. 3 dBA

Values determined according to noise test code given in ISO 15744, using the basic standard ISO374

4 Test conducted by independent notied body to comply with 2000/14/EC:2005

requirements. NOTE- The sum of a measured noise emission value and

its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measure-

ments. ..........................................................................................................................................................................

Declared vibration emission value in accordance with EN 12096 ...............................................................................

Measured vibration emission value: 3-Axis ................................................................................................ 6.3 m/sec²

Uncertainty: K ................................................................................................................................................ 1 m/sec²

Measured vibration emission value: Z-Axis ................................................................................................... 3 m/sec²

Uncertainty: K ............................................................................................................................................. 0.7 m/sec²

Values determined according to ISO 8662-5, ISO 5349-1,2 .......................................................................................

SOUND POWER AND VIBRATION DECLARATION

SERVICE TOOLS

Tamping Sleeve Tool ................................................................................................................................................. 01120

O-Ring Tool Kit .......................................................................................................................................................... 04337

Flow Sleeve Removal Tube ....................................................................................................................................... 04910

Flow Sleeve Removal Tool ........................................................................................................................................ 04919

Accumulator Cylinder Puller ...................................................................................................................................... 05640

TEST EQUIPMENT

Accumulator Tester .................................................................................................................................................... 02835

Accumulator Charge Kit (Includes Gauge w/Snub Valve, Hose, Charge Fitting, and Accumulator Tester ................ 31254

Charging Assembly (Includes Gauge w/Snub Valve, Hose, and Charge Fitting). ..................................................... 15304

Flow and Pressure Tester. ......................................................................................................................................... 04182

16 ► TT46 User Manual

TT46113/133/233 PARTS ILLUSTRATION

Illustration Covers Models:

TT46113

TT46113C

TT46133

TT46133B

TT46133C

TT46133 UP

TT46233

TT46233B

TT46113/TT46113C Use

Lower End Assy Shown

Below.

TT46 User Manual ◄ 17

TT46113/133/233 PARTS LIST

Item Part No. Qty Description

03972

47436

Female Coupler (Parker)

Female Coupler (Aeroquip)

03973

47437

Male Coupler (Parker)

Male Coupler (Aeroquip)

3 02900 2 Roll Pin

56725

66727

Hose Assy (Parker)

Hose Assy (Aeroquip)

5 12832 1 Orice Plug

6 01605 2 O-Ring (Incl with Item 4)

7 04058 1 Spring

8 20515 1 Valve Spool

9 04057 1 Bushing

10 00293 1 O-Ring

11 01362 1 O-Ring

12 04056 1 Rod Wiper

13 07493 1 Plug

14 20499 1 Charge Valve

15 02494 2 Handle Grip

16 28369 1 Handle

17 20500 2 Spirol Pin

18 20511 1 Lever

19 28494 1 Top Plate

20 04374 4 Locknut

21 20502 1 Trigger

22 29045 1 Trigger Handle

23 20498 2 Spring

24 20505 1 Handle Pivot

25 20508 2 Pivot Screw

26 07479 1 Accumulator Diaphragm

12833

04385

Piston

Piston (TT46233 & 233B Only)

17784

07589

Sound Power Level Sticker (CE

Models Only)

GPM Sticker (TT46113,

TT4612303 Only)

29 28409 1 Composite Sticker

30 04605 4 Push Pin

31 11588 1 Accumulator Charge Block

07485

04384

Flow Sleeve

Flow Sleeve (TT46233 &

TT46233B Only)

33 28322 1 CE Sticker

34 11206 1 Circuit Type C Sticker (CE Only)

35 04381 2 Backup Ring

36 04379 2 O-Ring

37 04378 1 Porting Block

07480

04380

Automatic Valve Body

Automatic Valve Body (TT46233

& TT46233B Only)

23230

65049

Name Tag

Name Tag (TT46233 &

TT46233B Only)

40 04571 2 Push Pin

Item Part No. Qty Description

41 04382 1 Automatic Valve

42 12307 2 Nut

43 12148 2 Spring

44 04383 1 Flow Sleeve Tube

45 25610 1 Railroad Help Desk Sticker

46 32258 1 Bit Keeper

32249

38008

Bit Guide (Pair) Hex Shank

Bit Guide (Pair) Round Shank

(TT46133/133B/ 133C/133UP/

TT46233/TT46233B Only)

44937

59033

Tie Tamper Bit

Tie Tamper Bit (TT46133/

TT46233/TT46233B Only)

49 15400 1 Hex Bushing

31955

65046

Lower Body

Lower Body (TT46233 &

TT46233B Ony)

51 02022 1 O-Ring

52 04387 1 Rod Wiper

53 04780 1 Washer

54 04386 1 Cup Seal

55 25304 2 Capscrew

56 20517 4 Side Rod

57 29959 1 Filler

58 23147 1

Lower Body (TT46113/

TT46113C Only)

59 371500 2

ESNA Nut (TT46113/TT46113C

Only)

60 44937 1

Tie Tamper Steel (TT46113/

TT46113C Only)

61 21028 1

Bit Retaining Top Spring (Guide

Pair) (TT46113/TT46113C Only)

62 21029 1

Compression Coil Spring

(TT46113/TT46113C Only)

63 15411 1

Bit Retaining Spring (Guide

Pair) (TT46113/TT46113C Only)

64 22890 1

Bit Keeper Weldment (TT46113/

TT46113C Only)

65 371050 2

Washer (TT46113/TT46113C

Only)

66 15630 2

Capscrew (TT46113/TT46113C

Only)

04595 1 SEAL KIT

Lower Body Assy Part No., 33037. Includes Items 49-50.

Tie Tamper Update Kit: Part No. 33038. Includes Items 42-

43, 46-47, 49-55

Coupler Sets: Aeroquip 47438 / Parker 03971

18 ► TT46 User Manual

TT46112 PARTS ILLUSTRATION

TT46 User Manual ◄ 19

TT46112 PARTS LIST

Item Part No. Qty Description

03972

47436

Female Coupler (Parker)

Female Coupler (Aeroquip)

03973

47437

Male Coupler (Parker)

Male Coupler (Aeroquip)

3 02900 2 Roll Pin

56725

66727

Hose Assy (Parker)

Hose Assy (Aeroquip)

5 12832 1 Orice Plug

6 01605 2 O-Ring (Incl with Item 4)

7 04058 1 Spring

8 04077 1 Valve Spool

9 04057 1 Bushing

10 00293 1 O-Ring

11 01362 1 O-Ring

12 04056 1 Rod Wiper

13 07493 1 Plug

14 20499 1 Charge Valve

15 02494 2 Handle Grip

16 07483 1 Handle

17 07492 2 Spirol Pin

18 04374 4 Locknut

19 04371 1 Trigger

20 07479 1 Accumulator Diaphragm

21 12833 1 Piston

22 07589 1 GPM Sticker

23 11588 1 Accumulator Valve Block

24 04605 4 Push Pin

25 07485 1 Flow Sleeve

26 04381 2 Backup Ring

27 04379 2 O-Ring

28 04378 1 Porting Block

29 07480 1 Automatic Valve Body

30 04571 2 Push Pin

31 04382 1 Automatic Valve

32 23230 1 Name Tag

33 25610 1 Railroad Help Desk Sticker

34 04383 1 Flow Sleeve Tube

35 04386 1 Cup Seal

36 04780 1 Washer

37 04387 1 Rod Wiper

38 02022 1 O-Ring

23147

33037

Lower Body

Lower Body Assy (Incl Item 42)

40 04373 4 Side Rod

41 371500 2 ESNA Nut

42 15400 1 Hex Bushing

44937

44979

Tie Tamper Steel (TT46112 Only)

Tie Tamper Steel (TT4611204 Only)

Item Part No. Qty Description

44 21028 1

Bit Retaining Top Spring Guide

(Pair)

45 21029 1 Compression Coil Spring

46 15411 1

Bit Retaining Top Spring Guide

(Pair)

47 22890 1 Bit Keeper Weldment

48 371050 2 Washer

49 15630 2 Caspscrew

50 59959 1 Filler

04595 1 SEAL KIT

Stanley Hydraulic Tools

3810 SE Naef Road

Milwaukie, Oregon 97267-5698 USA

(503) 659-5660 / Fax (503) 652-1780

www.stanleyhydraulics.com

Stanley Black & Decker Personal Lift TT46 User manual

Brand: Stanley Black & Decker

Model: Personal Lift TT46

Type: User manual

This manual is also suitable for

TT46

Download PDF

report

Stanley Black & Decker Personal Lift TT46 User manual

This manual is also suitable for

Stanley Black & Decker Personal Lift TT46 User manual

Related papers

Other documents