Polaris ACE 570 EPS Owner's manual

Category
Utility Vehicle
Type
Owner's manual
2019
Owner’s MAnual
POLARIS ACE® 570 EPS
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine expect as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
!
2019 ACE 570 EPS
Owner’s Manual
IMPORTANT SAFETY INFORMATION
Scan this QR code with your smartphone to see an
important Safety Video regarding your Polaris ACE vehicle.
This safety video can also be found at
http://www.polaris.com/en-us/rider-support/safety. If you are
on the homepage of the Polaris website, click on the Rider
Community heading and select “Product Safety and Training
Information” from the dropdown menu to access this page.
POLARIS® and ACE™ are trademarks of POLARIS Industries Inc.
Copyright 2018 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
2019 ACE Owners Manual
9929033
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products.
Snowmobiles
All-terrain vehicles (ATVs)
Low emission vehicles (LEVs)
RANGER® utility vehicles
BRUTUS® work vehicles
SLINGSHOT® three wheel
motorcycles
RZR® sport vehicles
GEM® vehicles
INDIAN® motorcycles
POLARIS POWER® generators
POLARIS DEFENSE® combat
vehicles
Timbersled® Snow Bikes
We believe POLARIS sets a standard of excellence for all utility and recreational
vehicles manufactured in the world today. Many years of experience have gone
into the engineering, design, and development of your POLARIS vehicle,
making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Review the safety
DVD that came with your vehicle. POLARIS also recommends that all drivers
take the ROHVA safety e-course and a ROHVA hands-on safety training course.
Visit www.rohva.org or call 866-267-2751.
Your manual contains instructions for minor maintenance, but information about
major repairs is outlined in the POLARIS Service Manual and can be performed
by a factory certified Master Service Dealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME
4
WELCOME
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . 31
Operation . . . . . . . . . . . . . . . . . . . . 53
Winch Guide. . . . . . . . . . . . . . . . . . . 73
Emission Control Systems . . . . . . . . . . . . . 85
Maintenance . . . . . . . . . . . . . . . . . . 87
Specifications . . . . . . . . . . . . . . . . . . 133
Troubleshooting ACE Problems . . . . . . . . . . 137
POLARIS Products . . . . . . . . . . . . . . . . 141
Warranty . . . . . . . . . . . . . . . . . . . . 143
Maintenance Log . . . . . . . . . . . . . . . . 151
5
6
INTRODUCTION
WARNING
WARNING indicates a hazardous situation that, if not avoided, may result in
death to the operator, bystanders or person(s) inspecting or servicing the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in
minor personal injury or damage to the vehicle.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
7
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces
provided. Remove the spare key and store it in a safe place. An ignition key can
be duplicated only by ordering a POLARIS key blank (using your key number)
and mating it with one of your existing keys. The ignition switch must be
replaced if all keys are lost.
q
Vehicle Identification Number
(VIN)
w
Engine Serial Number
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number (on the key):
8
INTRODUCTION
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course.
ROHVA (Recreational Off-Highway Vehicle Association) provides both an online
safety e-course and a hands-on safety course. Visit www.rohva.org or call 866-
267-2751.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
For more information about recreational off-road vehicle safety in the
United States, visit www.rohva.org, call 866-267-2751 or call POLARIS at
800-342-3764.
9
SAFETY
SAFE RIDING GEAR
Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-
the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces
the chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area. The condition occurs
most frequently when a vehicle is being operated in high ambient temperatures
at low speeds and/or high load conditions for an extended period of time. The
use of certain windshield, roof and/or cab systems may contribute to this
condition by restricting airflow. Any discomfort due to heat buildup in this area
can be minimized by wearing proper riding apparel and by varying speeds to
increase airflow.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
10
SAFETY
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards.
Parents should verify that the young operator has a helmet that fits, and should
obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada
bear a U.S. Department of Transportation
(DOT) label.
Approved helmets in Europe, Asia and
Oceania bear the ECE 22.05 label. The ECE
mark consists of a circle surrounding the
letter E, followed by the distinguishing
number of the country which has granted
approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
11
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your
POLARIS dealer to purchase a replacement. Replacement safety labels are
provided by POLARIS at no charge. The part number is printed on the label.
q
Seat Belt / Driver Warning
e
Maximum Payload Warning
w
Proper Use Warning
12
SAFETY
SEAT BELT / DRIVER WARNING (7185102)
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
Be Prepared
Fasten seat belt.
Wear an approved helmet and protective gear.
ALWAYS use vehicle cab nets and/or doors.
Driver must be able to sit with back against seat, feet flat on the floor, and
hands on steering wheel. Stay completely inside the vehicle.
Drive Responsibly
Avoid loss of control and rollovers:
Avoid abrupt maneuvers, sideways sliding,
skidding or fishtailing, and never do donuts.
Slow down before entering a turn.
Avoid hard acceleration when turning, even from
a stop.
Plan for hills, rough terrain, ruts and other
changes in traction and terrain.
Avoid paved surfaces.
Avoid sidehilling (riding across slopes).
Rollovers have caused
severe injuries and
death, even on flat, open
areas.
Be Sure to Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
Keep a firm grip on the steering wheel and brace yourself.
Do not put any part of your body outside of the vehicle for any reason.
13
SAFETY
PROPER USE WARNING (7185101)
WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
Do not allow careless or reckless driving.
Make sure operators are 16 or older with a valid
drivers license.
Do not let people drive after using alcohol or
drugs.
Do not allow operation on public roads (unless
designated for off-highway vehicle access) -
collisions with cars and trucks can occur.
Do not exceed seating capacity: 1 occupant.
MAXIMUM PAYLOAD WARNING (7186123)
WARNING
Never exceed 35 mph (56 kph) if total payload exceeds 245 lbs (111 kg).
HITCH CAPACITY LABEL (7170509)
TRAILER MAX WEIGHT: 1500 LBS. (682 KG) ON LEVEL GROUND
850 LBS. (386 KG) UP TO 15 DEGREES
850 LBS. (386 KG) UP TO 15 DEGREES
14
SAFETY
FUEL TRANSPORT WARNING
WARNING
NEVER carry fuel or other flammable liquids on this
vehicle
Failure to follow this instruction could lead to serious
burn injuries or death.
PVT SYSTEM WARNING (7177469)
WARNING
Improper service or maintenance of this PVT
system can result in vehicle damage,
SEVERE INJURY or DEATH.
Always look for and remove debris inside
and around clutch and vent system when
replacing belt.
Read owner's manual or see authorized
Polaris dealer.
q
PVT System Warning
AIR BOX CAUTION (7181728)
CAUTION
Use a Polaris approved air filter. The use of
a non-Polaris approved air filter may cause
engine damage. Before installing filter,
ensure there is no dirt or debris in the clean
side of the intake tube. The air filter must be
properly seated before the lid is reinstalled.
Please reference your owners manual for
additional information regarding air filter
service.
w
Air Box Caution
15
SAFETY
LOAD/PASSENGER/TIRE PRESSURE WARNING
(7186083)
WARNING
Never carry passengers in cargo box.
Passengers can be thrown off. This can cause serious injury or death.
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF
CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
Reduce speed and allow greater distance for braking when carrying cargo.
Overloading or carrying tall, off-center, or unsecured loads will increase your
risk of losing control. Loads should be centered and carried as low as possible
in box.
For stability on rough or hilly terrain, reduce speed and cargo.
ACE
MAXIMUM CARGO BOX LOAD
240 lbs.
(108 kg)
TIRE PRESSURE IN PSI (KPa)
FRONT 7 (48)
REAR 7(48)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF
OPERATOR, CARGO AND
ACCESSORIES
575 lbs.
(260 kg)
Read Operation and Maintenance Manual for more detailed loading
information.
16
SAFETY
INTERNATIONAL WARNING LABELS
GENERAL ALERT (7187075)
Before you operate this vehicle, read the
owners manual. Never allow anyone under
16 years of age to operate this vehicle. Never
use alcohol or drugs before or while
operating. Always wear the seat belt. Always
use the cab nets (or doors) while riding in this
vehicle. Wear approved helmet, goggles, and
protective clothing. Never operate the vehicle
on any public street, road or highway. Vehicle
rollover could cause severe injury or death.
Always avoid operating in a manner that
could result in a vehicle rollover. Avoid
exhibition driving.
HITCH CAPACITY LABEL (7182091)
Trailer Maximum Weight: 680 kg (on level ground)
Hitch Maximum Vertical Weight: 68 kg
CLUTCH COVER ALERT (7181427)
Keep body parts away from belt.
INTAKE ALERT (7185975)
Use a Polaris approved air lter. The use of a
non-Polaris approved air lter may cause
engine damage. Before installing lter
ensure there is no dirt or debris in the clean
side of the intake tube. The air lter must be
properly seated and the hinges fully inserted
when the lid is reinstalled. Please reference
your owners manual for additional
information regarding the air lter service.
17
SAFETY
FRONT COMPARTMENT STORAGE
CAPACITY ALERT (7182092)
Maximum Weight Capacity: 55 kg
PASSENGER / FUEL / LOAD / PRESSURE / CAPACITY ALERT
(7185334)
Never carry passengers.
Passengers can be thrown off. This can cause serious injury or death.
Read and understand your owner’s manual.
Never carry fuel or other flammable liquids on this vehicle. Failure to follow this
instruction could lead to serious burn injuries or death.
Maximum Cargo Box Load:
110 kg
Tire Pressures (in kPA):
FRONT 45
REAR 45
Maximum Weight Capacity:
261 kg
18
SAFETY
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Polaris ACE 570 EPS Owner's manual

Category
Utility Vehicle
Type
Owner's manual

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