Miller 168054 Owner's manual

Brand: Miller

Model: 168054

Category: Welding System

Type: Owner's manual

This manual is also suitable for

Stick (SMAW) Welding

Processes

DC 253 Stick and

DC 403 Stick

OM-194 416B September 2001

Effective with serial number: 168054

Description

Visit our website at

www.MillerWelds.com

Thank you and congratulations on choosing

Miller. Now you can get the job done and get it

done right. We know you don’t have time to do it

any other way.

That’s why when Niels Miller first started building

arc welders in 1929, he made sure his products

offered long-lasting value and superior quality. Like you, his customers

couldn’t afford anything less. Miller products had to be more than the best

they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the

tradition. They’re just as committed to providing equipment and service

that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your

Miller products. Please take time to read the Safety precautions. They will

help you protect yourself against potential hazards on the worksite. We’ve

made installation and operation quick and easy. With Miller you can

count on years of reliable service with proper maintenance. And if for

some reason the unit needs repair, there’s a Troubleshooting section that

will help you figure out what the problem is. The parts list will then help

you to decide which exact part you may need to fix the problem.

Warranty and service information for your particular model are also

provided.

Miller Electric manufactures a full line of welders and welding related

equipment. For information on other quality Miller products, contact your

local Miller distributor to receive the latest full line catalog or individual

catalog sheets.

Working as hard as you do

– every power source from

Miller is backed by the most

hassle-free warranty in the

business.

From Miller to You

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING 1. . . . . . . . . . . .

1-1. Symbol Usage 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. Arc Welding Hazards 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3. Additional Installation, Operation, and Maintenance Hazards 2. . . . . . . . .

1-4. Principal Safety Standards 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5. EMF Information 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 – INSTALLATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2. Duty Cycle and Overheating 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3. Volt-Ampere Curves 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4. Selecting a Location 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5. Typical Connections 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6. Weld Output Terminals and Selecting Cable Sizes 5. . . . . . . . . . . . . . . . . .

2-7. Electrical Service Guide 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8. Connecting Input Power 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 – OPERATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Controls 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 – MAINTENANCE AND TROUBLESHOOTING 7. . . . . . . . . . . . . . .

4-1. Routine Maintenance 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2. Troubleshooting 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 – ELECTRICAL DIAGRAMS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 – PARTS LIST 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

dec_con_ita 5/97

Declaration of Conformity

“CE” Dichiarazione di Conformità

Manufacturer’s Name:

Nome del Costruttore:

MILLER Europe S.r.l.

Manufacturer’s Address:

Indirizzo Costruttore:

Via Privata Iseo, 6/E

20098 San Giuliano

Milanese, Italy

Declares that this product:

Dichiara che il Prodotto:

DC 253 Stick and

DC 403 Stick

Conforms to the following Directives and Standards:

È Conforme alle seguenti Direttive e Norme.

Direttive

Electromagnetic Compatibility Directives: 89/336/EEC

Compatibilità Elettromagnetica: (EMC) 89/336/CEE

Low Voltage: 73/23/EEC

Direttiva bassa tensione: 73/23/CEE

Machinery Directives: 89/392/EEC

Direttiva Macchine: 89/392/CEE

And their amendments 91/368/EEC, 93/31/EEC, 93/44/EEC, 93/68/EEC

Aggiornate dalle direttive 91/368/CEE, 93/31/CEE 93/44/CEE, 93/68/CEE

Norme

Electromagnetic compatibility (EMC) Product standard for arc welding equipment:

EN50199: August 1995

Norma sulla compatibilità elettromagnetica (EMC) dei prodotti per apparecchi di saldatura ad arco:

EN50199, agosto 1995

Safety Requirements for Arc Welding Equipment part 1: EN 60974-1, 1989

Prescrizioni di sicurezza per apparecchi di saldatura ad arco, Sezione 1: EN 60974-1, 1989

European Contact: Danilo Fedolfi, Managing Director

In Europa Contattare: MILLER Europe S.r.l.

Via Privata Iseo, 6/E

20098 San Giuliano

Milanese, Italy

Telefono: 39(0)2-982901

Fax: 39(0)2-98290-203

OM- 194 416 Page 1

SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING

safety_stickom1 6/95

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards with this

procedure! The possible hazards are shown in the adjoining symbols.

This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS,

and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to

avoid the hazards.

Y Marks a special safety message.

. Means NOTE; not safety related.

1-2. Arc Welding Hazards

WARNING

The symbols shown below are used throughout this manual to call attention to and identify possible

hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The

safety information given below is only a summary of the more complete safety information found in the

Safety Standards listed in Section 1-4. Read and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and repair this unit.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks

or severe burns. The electrode and work circuit is

electrically live whenever the output is on. The input

power circuit and machine internal circuits are also

live when power is on. Incorrectly installed or

improperly grounded equipment is a hazard.

1. Do not touch live electrical parts.

2. Wear dry, hole-free insulating gloves and body protection.

3. Insulate yourself from work and ground using dry insulating mats

or covers big enough to prevent any physical contact with the

work or ground.

4. Disconnect input power before installing or servicing this

equipment. Lockout/tagout input power according to OSHA 29

CFR 1910.147 (see Safety Standards).

5. Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

6. Always verify the supply ground – check and be sure that input

power cord ground wire is properly connected to ground terminal

in disconnect box or that cord plug is connected to a properly

grounded receptacle outlet.

7. When making input connections, attach proper grounding

conductor first – double-check connections.

8. Frequently inspect input power cord for damage or bare wiring –

replace cord immediately if damaged – bare wiring can kill.

9. Turn off all equipment when not in use.

10. Do not use worn, damaged, undersized, or poorly spliced cables.

11. Do not drape cables over your body.

12. If earth grounding of the workpiece is required, ground it directly

with a separate cable – do not use work clamp or work cable.

13. Do not touch electrode if you are in contact with the work, ground,

or another electrode from a different machine.

14. Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

15. Wear a safety harness if working above floor level.

16. Keep all panels and covers securely in place.

17. Clamp work cable with good metal-to-metal contact to workpiece

or worktable as near the weld as practical.

ARC RAYS can burn eyes and skin;

NOISE can damage hearing; FLYING

SLAG OR SPARKS can injure eyes.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Noise from some

processes can damage hearing. Chipping, grinding,

and welds cooling throw off pieces of metal or slag.

NOISE

1. Use approved ear plugs or ear muffs if noise level is high.

ARC RAYS

2. Wear a welding helmet fitted with a proper shade of filter to protect

your face and eyes when welding or watching (see ANSI Z49.1

and Z87.1 listed in Safety Standards).

3. Wear approved safety glasses with side shields.

4. Use protective screens or barriers to protect others from flash

and glare; warn others not to watch the arc.

5. Wear protective clothing made from durable, flame-resistant

material (wool and leather) and foot protection.

FUMES AND GASES can be

hazardous to your health.

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

1. Keep your head out of the fumes. Do not breathe the fumes.

2. If inside, ventilate the area and/or use exhaust at the arc to

remove welding fumes and gases.

3. If ventilation is poor, use an approved air-supplied respirator.

4. Read the Material Safety Data Sheets (MSDSs) and the

manufacturer’s instruction for metals, consumables, coatings,

cleaners, and degreasers.

5. Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained

watchperson nearby. Welding fumes and gases can displace air

and lower the oxygen level causing injury or death. Be sure the

breathing air is safe.

6. Do not weld in locations near degreasing, cleaning, or spraying

operations. The heat and rays of the arc can react with vapors to

form highly toxic and irritating gases.

7. Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the

weld area, the area is well ventilated, and if necessary, while

wearing an air-supplied respirator. The coatings and any metals

containing these elements can give off toxic fumes if welded.

OM- 194 416 Page 2

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

1. Protect compressed gas cylinders from excessive heat,

mechanical shocks, slag, open flames, sparks, and arcs.

2. Keep cylinders away from any welding or other electrical circuits.

3. Never drape an electrode holder over a gas cylinder.

4. Never allow a welding electrode to touch any cylinder.

5. Never weld on a pressurized cylinder – explosion will result.

WELDING can cause fire or

explosion.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks,

hot workpiece, and hot equipment can cause fires

and burns. Accidental contact of electrode to metal

objects can cause sparks, explosion, overheating,

or fire. Check and be sure the area is safe before

doing any welding.

1. Protect yourself and others from flying sparks and hot metal.

2. Do not weld where flying sparks can strike flammable material.

3. Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

4. Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

5. Watch for fire, and keep a fire extinguisher nearby.

6. Be aware that welding on a ceiling, floor, bulkhead, or partition

can cause fire on the hidden side.

7. Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

8. Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock and fire hazards.

9. Do not use welder to thaw frozen pipes.

10. Remove stick electrode from holder when not in use.

11. Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

12. Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

1-3. Additional Installation, Operation, And Maintenance Hazards

FIRE OR EXPLOSION can result from

placing unit on, over, or near

combustible surfaces.

1. Do not install unit on, over, or near combustible

surfaces or flammables.

HOT PARTS can cause severe burns.

1. Do not touch hot parts bare handed. Allow cooling

period before touching welded parts.

MAGNETIC FIELDS FROM HIGH

CURRENTS can affect pacemaker

operation.

1. Wearers should consult their doctor before going

near arc welding, gouging, or spot welding

operations.

FLYING PIECES OF METAL or DIRT can

injure eyes.

1. Wear safety glasses with side shields or face

shield.

1-4. Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from

Superintendent of Documents, U.S. Government Printing Office,

Washington, D.C. 20402.

Recommended Safe Practices for the Preparation for Welding and

Cutting of Containers That Have Held Hazardous Substances,

American Welding Society Standard AWS F4.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from

Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face

Protection, ANSI Standard Z87.1, from American National Standards

Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National

Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

1-5. EMF Information

Considerations About Welding And The Effects Of Low Frequency

Electric And Magnetic Fields

The following is a quotation from the General Conclusions Section of

the U.S. Congress, Office of Technology Assessment, Biological

Effects of Power Frequency Electric & Magnetic Fields – Background

Paper, OTA-BP-E-53 (Washington, DC: U.S. Government Printing

Office, May 1989): “. . . there is now a very large volume of scientific

findings based on experiments at the cellular level and from studies

with animals and people which clearly establish that low frequency

magnetic fields can interact with, and produce changes in, biological

systems. While most of this work is of very high quality, the results are

complex. Current scientific understanding does not yet allow us to

interpret the evidence in a single coherent framework. Even more

frustrating, it does not yet allow us to draw definite conclusions about

questions of possible risk or to offer clear science-based advice on

strategies to minimize or avoid potential risks.”

To reduce magnetic fields in the workplace, use the following

procedures:

1. Keep cables close together by twisting or taping them.

2. Arrange cables to one side and away from the operator.

3. Do not coil or drape cables around the body.

4. Keep welding power source and cables as far away as

practical.

5. Connect work clamp to workpiece as close to the weld as

possible.

About Pacemakers:

The above procedures are also recommended for pacemaker

wearers. Consult your doctor for complete information.

OM-194 416 Page 3

SECTION 2 – INSTALLATION

2-1. Specifications

Model Rated Welding Output

Amp

Range DC

Maximum

Open-Circuit

Voltage DC

Rating

Amperes Input at

Rated Load Output,

50/60 Hz, Three-Phase

KVA Weight

Voltage DC

230 V 400 V

DC 253 Stick

220 A @ 29 Volts DC,

35% Duty Cycle

30-220 A

59-66 V

36 21 14.6 80 kg

DC 403 Stick

400 A @ 36 Volts DC,

35% Duty Cycle

60-400 A 66-73 V

IP22

73 42 28 115 kg

Dimensions:

DC 253 Stick: Height: 535 mm; Width: 520 mm; Length: 1000 mm

DC 403 Stick: Height: 710 mm; Width: 620 mm; Length: 1120 mm

2-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min-

utes that unit can weld at rated load

without overheating.

If unit overheats, thermostat(s)

opens, output stops, and cooling

fan runs. Wait fifteen minutes for

unit to cool. Reduce amperage or

duty cycle before welding.

Y Exceeding duty cycle can

damage unit and void

warranty.

Overheating

Reduce Duty Cycle

Minutes

duty1 4/95

3-1/2 Minutes Welding 6-1/2 Minutes Resting

20 25 30 40 50 60 70 809010035

700

600

500

400

300

WELDING AMPERES

Rated Output

200

20 25 30 40 50 60 70 809010035

250

200

150

100

Rated Output

Model 403 – 35% DUTY CYCLE Model 253 – 35% DUTY CYCLE

300

OM-194 416 Page 4

0 50 100 150 200 250 300 350 400 450

2-3. Volt-Ampere Curves

Volt-ampere curve shows mini-

mum and maximum voltage and

amperage output capabilities of

unit.

Model 253

Max.

Min.

0 50 100 150 200 250 300 350 400 450

Model 403

2-4. Selecting A Location

1 Rating Label

Use rating label to determine input

power needs.

2 Line Disconnect Device

Locate unit near correct input pow-

er supply.

Y Special installation may be

required where gasoline or

volatile liquids are present –

see NEC Article 511 or CEC

Section 20.

18 in

(460 mm)

18 in

(460 mm)

OM-194 416 Page 5

OFF

1.6 2 2.5 4 5

30 60 100 160 220

2-5. Typical Connections

Typical Stick (SMAW) Connections

2-6. Weld Output Terminals and Selecting Cable Sizes

Total Cable (Copper) Length In Weld Circuit Not Exceeding

100 ft (30 m) Or Less

150 ft

(45 m)

200 ft

(60 m)

250 ft

(70 m)

300 ft

(90 m)

350 ft

(105 m)

400 ft

(120 m)

Turn Off power before

connecting to weld output

receptacles.

Welding

Amperes

10 – 60%

Duty

Cycle

60 – 100%

Duty Cycle

10 – 100% Duty Cycle

100 20 20 20 25 35 50 50 50

150 25 25 35 50 50 70 90 90

200 25 35 50 50 70 90 90 90

Negative

Terminal

Positive

Terminal

250 35 35 50 70 90 90 120 120

Weld cable size (mm

) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Ref. S-0007-D

OM-194 416 Page 6

2-7. Electrical Service Guide

Model DC 253 Stick DC 403 Stick

Input Voltage 230 400 230 400

Input Amperes At Rated Output 36 21 73 42

Max Recommended Standard Fuse Or Circuit Breaker Rating In

Amperes

40 25 80 50

Reference: 1997 National Electrical Code (NEC) S-0092-J

2-8. Connecting Input Power

Check input voltage available at

site.

1 Input And Grounding

Conductors

2 Line Disconnect Device

Select size and type of overcurrent

protection using Section 2-7.

Y Always connect green/yel-

low wire to supply ground-

ing terminal, never to a line

terminal.

Y Always connect grounding

conductor first.

= GND/PE

Green/Yellow

OM-194 416 Page 7

SECTION 3 – OPERATION

OFF

1.6 2 2.5 4 5

30 60 100 160 220

3-1. Controls

1 Welding Current Indicator

2 Welding Current Control

3 Positive Output Terminal

4 Negative Output Terminal

5 Pilot Light

6 On/Off Switch

SECTION 4 – MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

Y Disconnect power

before maintaining.

. Maintain more often

during severe conditions.

3 Months

Replace

Damaged Or

Unreadable

Labels

Repair Or

Replace

Cracked

Cables

Repair Or Replace

Cracked Cables

And Cords

Clean

And

Tighten Weld

Connections

6 Months

Blow Out Inside

OM-194 416 Page 8

4-2. Troubleshooting

Trouble Remedy

No weld output; unit completely inop-

Be sure Power switch is On (see Section 3-1).

erative.

Be sure line disconnect switch is On (see Section 2-8).

Check line fuse(s) and replace if necessary (see Sections 2-8).

Check for proper input power connections (see Sections 2-7 and/or 2-8).

Low weld output with no control. Check position of Amperage Control (see Section 3-1).

Limited output and low open-circuit

Check incoming power for correct voltage. Replace line fuse if open (see Section 2-8).

voltage.

Check for proper input and output connections (see Sections 2-6 and/or 2-8).

Erratic or improper weld output. Tighten all welding cable connections (see Sections 2-6).

Check for proper size and type of cable (see Section 2-6).

Check for proper input and output connections (see Sections 2-6 and/or 2-8).

Replace electrode.

Fan motor FM does not run. Check and clear blocked fan blade; be sure blade is secure on shaft.

Have Factory Authorized Service Agent check fan motor FM.

OM-194 416 Page 9

SECTION 5 – ELECTRICAL DIAGRAMS

GND

400/230V

50/60 Hz

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

230V

400V

SR1

+ –

PRI. Board

ZL/SF

Figure 5-1. Circuit Diagram For DC 253 Stick

OM-194 416 Page 10

GND

400/230V

50/60 Hz

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

230V

400V

SR1

+ –

PRI. Board

NOTE: This circuit is effective with serial number 151

792 for units coded 029 016 180.

ZM/SF

Figure 5-2. Circuit Diagram for DC 403 Stick

OM-194 416 Page 11

GND

400/230V

50/60 Hz

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

230V

400V

SR1

+ –

PRI. Board

ZM/SF

SR1

–

NOTE: This circuit is effective with serial number 170

143 for units coded 029 016 182.

Figure 5-3. Circuit Diagram for DC 403 Stick

OM-194 416 Page 12

SECTION 6 – PARTS LIST

13–14

Figure 6-1. DC 253 Stick Parts View

OM-194 416 Page 13

Parts List For DC 253 Stick Model

Item

Dia

Ref. Code

Qty.

Dwg 253

1 156121009 ZL.0.0.6 1

2 156011019 UZ.0.0.14 2

3 156122027 ZL.0.0.4 1

4 SEC. COIL 057015088 ZL.1.2 3

5 057015098 ZL.2.1 3

6 T1 058021131 ZL.2 1

7 PRI BOARD 756069030 ZL.0.0.10 1

8 556070015 VA.0.0.15 6

9 056059265 ZL.1.1.1 2

10 556019047 ZL.0.0.7 1

11 057029003 UZ.1.1 1

12 S1 056020037 UZ.0.0.15 1

13 PL 056072064 UZ.0.0.4 1

14 056072065 UZ.0.0.5 1

15 056002010 UZ.0.0.6 1

16 056076152 DD.0.0.7 2

17 156118042 ZL.0.0.12 1

18 156012079 UZ.0.0.12 1

19 056054056 UZ.0.0.11 2

20 156023157 UZ.0.0.21 2

21 056054058 UZ.0.0.13 2

22 156118007 UZ.0.0.8 1

23 256071008 ZL.0.0.1 1

24 656089026 VA.0.0.1 1

25 156118020 UZ.0.0.20 1

26 FM 057035008 UZ.0.2 1

27 156122028 ZL.0.0.5 1

28 176109017 ZL.0.0.11 1

29 656062010 ZL.0.0.9 1

30 S1 056067221 ZL.0.0.3 1

31 SR1 056050139 ZL.0.0.2 1

32 156002019 UZ.0.0.10 1

OM-194 416 Page 14

13–14

Figure 6-2. DC 403 Parts View

OM-194 416 Page 15

Parts List For DC 403 Stick Model

Effective with serial number 168 054

for units coded 029 016 180

Parts List For DC 403 Stick Model

Effective with serial number 168 054

for units coded 029 016 182

Item

Dia

Ref. Code

Qty.

Dwg 403

Item

Dia

Ref. Code

Qty.

Dwg 403

1 156121009 ZL.0.0.6 1

2 156011019 UZ.0.0.14 2

3 156122027 ZL.0.0.4 1

4 SEC. COIL 057015090 ZM.1.2 3

5 PRI. COIL 057015089 ZM.1.1 3

6 T1 058021112 ZM.1 1

7 PRI BOARD 756069030 ZL.0.0.10 1

8 556070015 VA.0.0.15 6

9 056059266 ZM.1.1.1 2

10 556019048 ZM.0.0.2 1

11 057029003 UZ.1.1 1

12 056020037 UZ.0.0.15 1

13 PL 056072064 UZ.0.0.4 1

14 056072065 UZ.0.0.5 1

15 056002010 UZ.0.0.6 1

16 056076152 D.0.0.7 2

17 156118042 ZL.0.0.12 1

18 156012079 UZ.0.0.12 1

19 056054056 UZ.0.0.11 2

20 156023157 UZ.0.0.21 2

21 056054058 UZ.0.0.13 2

22 156118007 UZ.0.0.8 1

23 057014054 VA.0.1 1

24 656089026 VA.0.0.1 1

25 156118020 UZ.0.0.20 1

26 FM 057035009 VA.0.2 1

27 156122028 ZL.0.0.5 1

28 Z 057098005 VA.0.3 1

29 176109018 ZM.0.0.3 1

30 656062010 ZL.0.0.9 1

31 S1 056067210 VA.0.0.13 1

32 SR1 056050140 ZM.0.0.1 1

1 156121009 ZL.0.0.6 1

2 156011019 UZ.0.0.14 2

3 156122027 ZL.0.0.4 1

4 Upper and 057015094 ZM.2.1 2

Lower SEC. COIL

4 Central 057015095 ZM.2.2 1

SEC. COIL

5 Upper and 057015096 ZM.2.3 2

Lower PRI. COIL

5 Central 057015097 ZM.2.4 1

PRI. COIL

6 T1 058021124 ZM.2 1

7 PRI BOARD 756069030 ZL.0.0.10 1

8 556070015 VA.0.0.15 6

9 056059266 ZM.1.1.1 2

10 556019048 ZM.0.0.2 1

11 057029003 UZ.1.1 1

12 056020037 UZ.0.0.15 1

13 PL 056072064 UZ.0.0.4 1

14 056072065 UZ.0.0.5 1

15 056002010 UZ.0.0.6 1

16 056076152 D.0.0.7 2

17 156118042 ZL.0.0.12 1

18 156012079 UZ.0.0.12 1

19 056054056 UZ.0.0.11 2

20 156023157 UZ.0.0.21 2

21 056054058 UZ.0.0.13 2

22 156118007 UZ.0.0.8 1

23 057014054 VA.0.1 1

24 656089026 VA.0.0.1 1

25 156118020 UZ.0.0.20 1

26 FM 057035009 VA.0.2 1

27 156122028 ZL.0.0.5 1

28 Z 057098005 VA.0.3 1

29 176109018 ZM.0.0.3 1

30 656062010 ZL.0.0.9 1

31 S1 056067210 VA.0.0.13 1

32 SR1 056050140 ZM.0.0.1 1

Notes

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Miller 168054 Owner's manual

Brand: Miller

Model: 168054

Category: Welding System

Type: Owner's manual

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