Dinli DL-110CC Owner's manual

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Owner’s manual for DINLI ATV 50 ~110 cc

I. Preface

Dear Dinli ATV users:

Before the delivery of each new vehicle from Dinli factory, the fuel in carburetor is drained off to ensure the

excellent performance and safety of the vehicle. Therefore, when first starting a new vehicle, it is normal to

take 20~30 seconds. The quality of each Dinli ATV is guaranteed. Study this manual thoroughly and enjoy

your riding Dinli ATV.

- I -

II. INTRODUCTION

Dear Users:

Congratulations on your purchase of DINLI ATV. It represents the result of many years of Dinli experience in

the production of fine machines. You can now appreciate our craftsmanship and reliability of the

masterpieces.

This manual will provide you with a good basic understanding of the features and operation of this machine.

This manual includes important safety information. Fail to follow the warnings contained in this manual can

result in serious injury or death. This manual describes the correct operation methods, inspection and

maintenance procedures for Dinli ATV in details in order to prolong the service life and provide you with a

comfortable riding experience.

Please note that the information and illustrations included in this manual may be different from the vehicle in

case specifications are changed.

To have a safe and comfortable riding Dinli ATV, we recommend you to read this manual clearly and follow the

directions to operate the vehicle properly.

-II-

III. MPORTANT SAFETY MESSAGE

*Read this manual clearly and completely before operating your machine. Make sure you understand all

instructions.

*Pay close attention to the warning and caution labels on the machine.

*Never operate Dinli ATV without proper training or instruction.

*Always wear helmet and eye protection while operating any ATV.

*the vehicle without homologation is designed for U.S.A market for operator only, never ride with passenger.

*The vehicle with homologation complies with all applicable CE directives of Europe homologation in

effect at the time of manufacture. You should check your local riding laws and regulations before

operating this machine.

 When starting the engine, the battery must be installed to facilitate starting and increase the engine

performance.

-III-

IV. CONTENTS

I. PREFACE-------------------------------------------------------------------------------------------------------------Page1

II. INTRODUCTION-----------------------------------------------------------------------------------------------Page 2

III.IMPORTANT SAFETY MESSAGE------------------------------------------------------------------------Page 3I

IV.CONTENTS-------------------------------------------------------------------------------------------------------Page 4

1. Location of the warning and specification labels----------------------------------------------Page 7

2. Notes for safety----------------------------------------------------------------------------------------Page 8

3. Machine identification--------------------------------------------------------------------------------Page10

4. Control functions---------------------------------------------------------------------------------------Page13

4-A. Main switch-------------------------------------------------------------------------------------------------Page13

4-B. Indicator lights----------------------------------------------------------------------------------------------Page14

4-C. Handlebar switches---------------------------------------------------------------------------------------Page16

4-D. Throttle lever------------------------------------------------------------------------------------------------Page19

4-E. Speed limiter------------------------------------------------------------------------------------------------Page20

4-F. Brake system-----------------------------------------------------------------------------------------------Page21

a. Left hand brake lever-----------------------------------------------------------------------------Page21

b. Foot brake pedal----------------------------------------------------------------------------------Page21

c. Parking brake----------------------------------------------------------------------------Page22

-IV

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4-G. Locking steering--------------------------------------------------------------------------------Page24

4-H. Drive select lever-------------------------------------------------------------------------------Page26

4-I. Fuel Tank-------------------------------------------------------------------------------------------Page27

4-J. Fuel valve------------------------------------------------------------------------------------------Page28

4-K. Start kick lever------------------------------------------------------------------------------------Page29

5. Pre-operation checks-----------------------------------------------------------------------------------Page30

5-A. Brake------------------------------------------------------------------------------------------------Page31

5-B. Fuel--------------------------------------------------------------------------------------------------Page32

5-C.Oil-----------------------------------------------------------------------------------------------------Page33

5-D.Drive chain-----------------------------------------------------------------------------------------Page33

5-E. Tires--------------------------------------------------------------------------------------------------Page34

5-F. Battery-----------------------------------------------------------------------------------------------Page35

6. Operation----------------------------------------------------------------------------------------------------Page36

6-A. Starting a cold engine----------------------------------------------------------------------------Page36

6-B. Stating with the kick lever-----------------------------------------------------------------------Page37

6-C. Starting a warm engine--------------------------------------------------------------------------Page37

6-D. Warming up-----------------------------------------------------------------------------------------Page37

6-E. Drive select lever operation---------------------------------------------------------------------Page38

a. Shifting: forward---------------------------------------------------------------------------------Page38

b. Shifting: reverse---------------------------------------------------------------------------------Page38

-V-

6-F. Engine break in-----------------------------------------------------------------------------------------Page40

6-G. Parking on slope---------------------------------------------------------------------------------------Page41

6-H. Loading--------------------------------------------------------------------------------------------------Page42

7. Riding ATV-----------------------------------------------------------------------------------------------------Page44

7-A. Ride with care and good judgment----------------------------------------------------------------Page44

7-B. Climbing uphill------------------------------------------------------------------------------------------Page45

7-C. Crossing through shallow water--------------------------------------------------------------------Page45

7-D. Turning----------------------------------------------------------------------------------------------------Page46

7-E. Riding down slope--------------------------------------------------------------------------------------Page47

7-F. Never carry passenger on the rear rack-----------------------------------------------------------Page48

7-G. Modification----------------------------------------------------------------------------------------------Page49

8. Maintenance-----------------------------------------------------------------------------------------------------Page50

8-A. Battery-----------------------------------------------------------------------------------------------------Page51

8-B. Air cleaner and CVT air filter-------------------------------------------------------------------------Page54

8-C. Carburetor and idle speed adjustment------------------------------------------------------------Page55

8-D. Spark plug------------------------------------------------------------------------------------------------Page56

8-E. Brake system adjustment-----------------------------------------------------------------------------Page57

9. Warranty---------------------------------------------------------------------------------------------------------Page59

10. Specification----------------------------------------------------------------------------------------------------Page60

-VI-

1. LOCATION OF THE WARNING AND SPECIFICATION LABELS

Read and understand all of the labels on your vehicle. Those contain important information of safe and

proper operation.

Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a new

label is available from your dealer.

7

2. NOTES FOR SAFETY

* Read this owner’s manual thoroughly before riding.

* This vehicle is designed for the rider’s age above 16 years old.

* The rider must fully understand everything in this manual before riding.

* Always wear approved helmet, boots, gloves and protective clothing when riding.

* Beginners should receive training from a certified instructor.

* The practice location must be a level, free of obstacles, off-road area.

* For DINLI ATV owners in USA, the vehicle is for operator only. Never carry passenger on the vehicle.

* For DINLI ATV owners in Europe, you must check with your local riding laws before riding this vehicle on

public terrain.

* Don’t allow your child to ride without supervision.

*Don’t take alcohol or drugs before riding or when riding, those can affect your judgment and slow down your

reaction time.

* Maintain a safe distance between your vehicle and other vehicles when riding.

* Never ride this vehicle unless it has been properly adjusted and maintained.

* Never run the engine in close areas. The exhaust gas contains poisonous carbon monoxide can cause you

lose conscious even death.

* Don’t touch any parts of the engine, muffler, and exhaust system during and following riding.

*Always check for obstacles before riding in a new area.

8

* Never attempt to operate over large obstacles, such as large rocks or fallen trees.

Always follow proper procedures when operation over obstacles as described in this manual.

* Always be careful when skidding or sliding. Learn to safely control the vehicle by practice

at low speed and on level, smooth terrain. Ride slowly on extremely slippery surface such as

ice, and be very cautious in order to reduce the chance of skidding or sliding out of control.

*Never ride the vehicle in fast flowing water. Remember the wet brakes may have reduced

stopping ability.

Test your brakes after leaving water. If necessary, apply brakes several times to let friction day out the linings.

* Always use the size and type of tires specified in this manual. Always maintain proper tires pressure as

described in this manual.

* Never modify the vehicle through improper installation or use of accessories.

*When transport the machine in another vehicle, be sure it is kept upright and the fuel valve is at the position

“OFF” to prevent from fuel leaking.

9

3. MACHINE IDENTIFICATION

1. Headlight assembly 8. Seat

2.Front turning signal lights 9.Battery (under seat)

3. Front shock absorber 10.Rear shock absorber

4. Front wheel 11.Muffler

5. Real mirror 12.Rear wheel

6. Real brake lever 13. Kicker start

7. Front bumper 14.Footboard

15.Fuel tank

10

17. Speedo meter & indicator lights

16. Handlebar assembly 18.Main switch

Start switch 19.Rear Rack

Hazard switch 20.Rear turn signal lights

Horn button 21.Tail light (Stop light)

Lights switch 22.License plate

Turn signal switch 23.Rear brake caliper

NOTE:

The machine you have purchased

May differ slightly from those show

in the drawings of this manual. 11

Serial Number & Engine number

Please record the frame and engine serial number for

future reference.

(1) Frame serial number is stamped on (2) The engine serial number is stamped on

the right and front of the chassis. the left side of the crank case.

12

4. CONTROL FUNCTIONS

WARNING

Indicates a potential hazard that could

result in serious injury or death.

4-A. Main Switch

Function of the respective switch positions are as follows:

“ON”

Engine can be started when the switch is at this position.

“ “

The headlight and taillight come on when the switch is at this position.

“OFF”

All electrical circuits are switched off, the key can be removed at this position.

13

4-B. Indicator lights

1. L. turn signal indicator light “ “ 4.Driving indicator light “ “

2. R. turn signal indicator light “ “ 5.Reverse indicator light “ “

3. High beam indicator light “ “ 6.Hazard indicator light “ “

7.Oil warning light

14

● Turn signal indicator lights WARNING

When the turn signal switch is operated, this indicator If ail supply to engine is not

light will blink and the buzzer will sound. enough, the engine will be

● High beam indicator light out of order.

This indicator light will come on when the light switch is

switched to high beam and will go out when switched to

low beam.

● Driving indicator light

This indicator light comes on when the vehicle is running

forwarders.

● Reverse indicator light

This indicator light comes on when the transmission is in

reverse.

● Hazard indicator light

When the hazard switch is operated and turns signal lights

Are off, this indicator light will blink while all turn signals

will blink simultaneously.

● Oil warning light

When the main switch is ”ON”, if the oil warning light comes on automatically.

The engine oil is in sufficient. Please refill with specific engine oil.

15

4-C Handlebar switches

1.Horn button Horn button

2.Turn signal switch When the main switch is at the “ON” position

3. Light switch pressing the horn button will cause the horn

4.Hazard switch to sound.

5.Start switch

16

Turn signal switch

Use the turn signal switch while turning to another

direction or shifting to another lane. The rear and front

turning signal lights will wink when the switch is operated.

“ “ For turning to the left.

“ “ For turning to the right.

The instrument turn signal indicator light will also blink

when the switch is operated.

Pressing switch inward will cause blinkers to shut off.

CAUTION:

The turn signal light will not release automatically,

be sure to push the turn signal switch to release it,

otherwise it may affect the traffic safety.

The turn signal switch doesn’t work when the main

switch is “OFF”

17

Light switch Hazard switch (For homologated types only)

Turn the switch to the “ “position to switch on “ “At this position, the front and rear light and left

the low beam and the taillight. turn signal lights wink together.

Turn the switch to the “ “position to switch on “ “ At this position, all light will be turned out at the

the high beam and the taillight. once

Start switch “” CAUTION:

The starter motor cranks the engine when this switch Turn on this switch when parking or there is special

is pressed. condition.

After the hazard switch is turned on, it will not rest.

NOTE : Be sure to push the switch to “ “ to release it,

The headlight and taillight can be turned on only otherwise it may affect the traffic safety.

when the main switch is at the “ “ position. When the signal lights are winkling, the hazard switch

The headlight and taillight can be turned on only does not work.

when the engine is starting.

CAUTION:

See starting instructions prior to start engine.

(Please see page 36 for details)

18

4-D. Throttle lever WARING

The throttle lever is beside the right handlebar Potential hazard

grip to be activated by the right hand thumb. Malfunction of throttle

To accelerate the vehicle, simply press the What can happen

lever forwarder to open the throttle. To The throttle could be hard to operate, making

decelerate release the lever spring tension It difficult to speed up or slow down when you

will close the throttle automatically. need to.

This could cause an accident.

Inspect throttle cable condition and operation. How to avoid the hazard

Replace the cable if it gas become worn or Check the operation of the throttle lever before

kinked. Lubricate the cable with lubricant to You start the engine. If it does not work smoothly,

prevent premature wear or corrosion. check for the cause. Correct the problem before

Adjustment can be made with the adjuster beside riding the vehicle. Consult a Dinli dealer if you can

the throttle lever. not find or solve the problem yourself.

Loosen the lock nut and turn the adjuster.

The free play should be maintained at 5-10mm.

Before starting the engine, check the throttle to

be sure it is operating smoothly. Make sure it

returns to the idle position as soon as the lever is released. Adjuster 19

4-E Speed limiter

The speed limiter is on the right handlebar. WARNING

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