MTD 21A34M5099 Owner's manual

Category
Mini tillers
Type
Owner's manual

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Operator's Manual
I:Rl FI'SlVl N
208cc Engine
Front Tine Tiller
Model No. 247.29934
CAUTION: Before using
this product, read this
manual and follow all
safety rules and operating
instructions.
* SAFETY
* ASSEMBLY
* OPERATION
* MAINTENANCE
* PARTS LIST
* ESPANOL
Sears Brands Management Corporation, Hoffman Estates, iL 60179, U.S.A.
Visit our web site: www.craftsman.com
FORMNO.769-05511F
11/1/2011
WarrantyStatement..................................Pac
Safetyinstructions....................................Pac
Assembly..................................................Pac
Operation..................................................Pac
ServiceandMaintenance.........................Pac
Off-SeasonStorage..................................Pac
Troubleshooting........................................Pac
e2
es3-6
es7-10
es11-15
es16-19
e20
e21
PartsList...................................................Page22-33
LabelMap.................................................Page34
RepairProtectionAgreement...................Page37
Espa_ol.....................................................Page38
ServiceNumbers......................................BackCover
CRAFTSMAN TWO YEAR FULL WARRANTY
FORTWOYEARSfromthedateofpurchase,this productiswarrantedagainstanydefectsin materialor workmanship.Adefectiveproductwill
receivefreerepairor replacementif repairisunavailable.
Forwarranty coverage details to obtain free repairor replacement,visittheweb site:www.craftsman.com
Thiswarranty coversONLYdefects in material andworkmanship. Warrantycoverage does NOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,suchastheblades,tines,or belts.
Productdamageresultingfromuserattemptsat productmodificationor repairorcausedbyproduct accessories.
Repairsnecessarybecauseofaccidentorfailuretooperateor maintaintheproductaccordingtoall suppliedinstructions.
Preventivemaintenance,or repairsnecessaryduetoimproperfuelmixture,contaminatedor stalefuel.
Thiswarrantyisvoidif thisproductiseverusedwhileprovidingcommercialservicesor ifrentedtoanotherperson.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineSeries: 208cc
EngineOilType: 10w30
EngineOilCapacity: 20ounces
Fuel: UnleadedGasoline
SparkPlug: F6RTC
SparkPlugGap: .030"
Model Number.................................................................
Serial Number .................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
©KCDIP,LLC 2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not
followed,couldendangerthepersonalsafetyand/orpropertyof
yourselfandothers.Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle
componentscontainoremitchemicalsknowntoStateofCalifornia
tocausecancerandbirthdefectsorotherreproductiveharm.Bat-
tery posts,terminals,andrelatedaccessoriescontainleadand lead
compounds,chemicalsknowntotheStateof Californiatocause
cancerandreproductiveharm.Washhandsafterhandling.
Thismachinewasbuilttobeoperatedaccordingtothesafeopera-
tionpracticesin thismanual.Aswithanytypeofpowerequipment,
carelessnessorerroronthepartoftheoperatorcan resultin
seriousinjury.Thismachineiscapableofamputatingfingers,hands,
toesandfeetandthrowingdebris.Failureto observethefollowing
safetyinstructionscouldresultin seriousinjuryordeath.
Your Responsibility--Restricttheuseofthispowermachineto
personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine.
SAVETHESEINSTRUCTIONS!
TRAINING
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingtoassembleandoperate.
Keepthis manualina safeplaceforfutureand regularreference
andfororderingreplacementparts.
ReadtheOperator'sManualand followallwarningsand safety
instructions.Failuretodosocanresultin seriousinjurytothe
operatorand/orbystanders.Forquestions,call1-800-4MY-HOME.
Befamiliarwithall controlsandtheirproperoperation.Knowhow
tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethis
machine.Children14andovershouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon
themachineandbe trainedandsupervisedbyanadult.
Neverallowadultstooperatethis machinewithoutproper
instruction.
Keepbystanders,pets,andchildrenatleast75feetfromthe
machinewhileitisin operation.Stopmachineifanyoneenters
thearea.
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.
Removeall rocks,bottles,cans,or otherforeignobjectswhich
couldbepickedupor thrownandcausepersonalinjuryor
damageto themachine.
Alwayswearsafetyglassesor safetygogglesduringoperation
andwhileperformingan adjustmentor repair,to protectyour
eyes.Thrownobjectswhichricochetcancauseseriousinjuryto
theeyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesor jewelrycanbecaughtin movable
parts.Neveroperatethismachineinbarefeetorsandals.
Beforestarting,checkallboltsandscrewsforpropertightnessto
besurethemachineisinsafeworkingcondition.Also,visually
inspectmachineforanydamageatfrequentintervals.
Disengageclutchleversandshift(if provided)intoneutral("N")
beforestartingtheengine.
Neverleavethismachineunattendedwiththeenginerunning.
Neverattempttomakeanyadjustmentswhiletheengineis
running,exceptwherespecificallyrecommendedintheoperator's
manual.
Maintainor replacesafetyandinstructionslabels,asnecessary.
3
SafeHandlingof Gasoline:
Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled
onyourselfor yourclotheswhichcanignite.Washyourskinand
changeclothesimmediately.
Useonlyan approvedgasolinecontainer.
Neverfillcontainersinsidea vehicleor ona truckor trailerbed
witha plasticliner.Alwaysplacecontainersonthegroundaway
fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthetruck
ortrailerand refuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmenton a trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefueltankor
containeropeningatalltimesuntilfuelingiscomplete.Donotuse
a nozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors.
Neverremovegascapor addfuelwhiletheengineishotor run-
ning.Allowenginetocoolatleasttwo minutesbeforerefueling.
Neveroverfillfueltank.Filltankto nomorethan1/2inchbelow
bottomoffillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move
unittoanotherarea.Wait5 minutesbeforestartingtheengine.
Toreducefirehazards,keepmachinefreeofgrass,leaves,or
otherdebrisbuild-up.Cleanupoil orfuelspillageand removeany
fuelsoakeddebris.
Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlightason awaterheater,spaceheater,
furnace,clothesdryerorothergasappliances.
OPERATION
Donotputhandsorfeetnear rotatingparts.Contactwiththe
rotatingpartscanamputatehandsand feet.
Donotoperatemachinewhileundertheinfluenceofalcoholor
drugs.
Neveroperatethismachinewithoutgoodvisibilityor light.Always
be sureofyourfootingandkeepa firmholdonthehandles.
Keepbystandersawayfromthemachinewhileitisinoperation.
Stopthemachineif anyoneentersthearea.
Becarefulwhentillinginhardground.Thetines maycatchinthe
groundandpropelthetillerforward.Ifthis occurs,letgoofthe
handlebarsanddo notrestrainthemachine.
Exerciseextremecautionwhenoperatingonor crossinggravel
surfaces.Stayalertforhiddenhazardsortraffic.Donotcarry
passengers.
Neveroperatethemachineat hightransportspeedsonhardor
slipperysurfaces.
Exercisecautiontoavoidslippingor falling.
Lookdownand behindandusecarewhenin reverseorpulling
machinetowardsyou.
Starttheengineaccordingtothe instructionsfoundinthis manual
and keepfeetwellawayfromthetinesatall times.
Afterstrikingaforeignobjector ifyourmachineshouldstartmak-
inganunusualnoiseor vibration,immediatelyshuttheengineoff.
Disconnectthesparkplugwire,grounditagainsttheengineand
performthefollowingsteps:
a. Inspectfordamage.
b. Repairor replaceanydamagedparts.
c. Checkforanyloosepartsandtightento assurecontinued
safeoperation.
Disengageall clutchlevers(iffitted)and stopenginebeforeyou
leavetheoperatingposition(behindthe handles).Waituntil
thetinescometoa completestopbeforeuncloggingthetines,
makinganyadjustments,or inspections.
Neverrunanengineindoorsorina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,an odorlessanddeadlygas.
Mufflerandenginebecomehotandcancausea burn.Donot
touch.
Usecautionwhentillingnearfences,buildingsandunderground
utilities.Rotatingtinescancausepropertydamageor personal
injury.
Donotoverloadmachinecapacitybyattemptingtotillsoiltoo
deepattoofastofa rate.
Ifthemachineshouldstartmakinganunusualnoiseor vibration,
stoptheengine,disconnectthesparkplugwireandgroundit
againsttheengine.Inspectthoroughlyfordamage.Repairany
damagebeforestartingandoperating.
Keepallshields,guards,and safetydevicesinplaceandoperat-
ing properly.
Neverpick uporcarrymachinewhiletheengineisrunning.
Useonlyattachmentsandaccessoriesapprovedbythemanu-
factureras listedin thePartsListpagesofthisoperator'smanual.
Failuretodosocanresultin personalinjury.
Ifsituationsoccurwhichare notcoveredinthis manual,usecare
andgoodjudgement.ContactCustomerSupportat 1-800-4MY-
HOMEforassistanceandthenameof thenearestservicedealer
MAINTENANCE & STORAGE
Keepthemachine,attachmentsandaccessoriesin safeworking
order.
Allowthemachinetocoolat leastfiveminutesbeforestoring.
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.
Checkboltsandscrewsforpropertightnessatfrequentintervals
to keepthemachineinsafeworkingcondition.Also,visually
inspectmachineforanydamage.
Beforecleaning,repairing,or inspecting,stoptheengineand
makecertainthetinesandall movingpartshavestopped.
Disconnectthesparkplugwireandgrounditagainsttheengineto
preventunintendedstarting.
4
Donotchangetheenginegovernorsettingsorover-speedthe
engine.Thegovernorcontrolsthemaximumsafeoperatingspeed
ofengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary.
Followthismanualforsafeloading,unloading,transporting,and
storageof thismachine.
Alwaysreferto theoperator'smanualforimportantdetailsifthe
machineisto bestoredforan extendedperiod.
If thefueltankhastobe drained,do thisoutdoors.
Observeproperdisposallawsandregulationsforgas,oil,etc.to
protecttheenvironment.
AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasan AverageUsefulLifeof seven(7)years,or 130hoursof
operation.Attheendof theAverageUsefulLifehavethemachine
inspectedannuallybyanauthorizedservicedealertoensurethat
allmechanicalandsafetysystemsareworkingproperlyandnot
wornexcessively.Failuretodo socanresultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,donotmodifyenginein anyway.
Tamperingwiththegovernorsettingcanleadto a runawayengineand
causeittooperateatunsafespeeds.Nevertamperwithfactorysetting
ofenginegovernor.
NOTICE REGARDING EMISSIONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are
certifiedtooperateon regularunleadedgasoline,and mayinclude
thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(CO),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineis equippedwithan internalcombustionengineand
shouldnotbe usedonor nearanyunimprovedforest-covered,
brushcoveredorgrass-coveredlandunlesstheengine'sexhaust
systemisequippedwitha sparkarrestormeetingapplicablelocalor
statelaws(ifany)
Ifa sparkarrestorisused,itshouldbe maintainedin effectiveworking
orderbytheoperator.IntheStateofCaliforniatheaboveis required
bylaw(Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine
beforeattemptingtoassembleandoperate.
i
i
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING TINES
Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate
hands and feet.
WARNING-- ROTATING TINES
Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate
hands and feet.
WARNING--GASOLINE ISFLAMMABLE
Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
WARNING: YourResponsibility--Restricttheuseofthis powermachineto personswhoread,understandandfollowthe
warningsandinstructionsinthis manualandonthemachine.
SAVETHESEINSTRUCTIONS!
6
NOTE:Thisunitisshippedwithoutgasolineor oilin theengine.Be
certaintoserviceenginewithgasolineandoil asinstructedin the
Operationsectionofthis manualbeforeoperatingyourmachine.
NOTE:Referenceto rightand lefthandsideoftheTillerisobserved
fromtheoperatingposition.
OPENING CARTON
1. Cuteachcornerofthecartonverticallyfromtopto bottom.
2. Removeall looseparts.
3. Removeloosepackingmaterial.
REMOVING UNIT FROM CARTON
1. Usethehandlebartoliftand pullthetillerbackwardstoa flat
area.Checkthecartonthoroughlyforlooseparts.
2. Besurenotto kinktheforwardclutchcable.
LOOSE PARTS IN CARTON
HandlebarAssembly
Tiller
EngineOil
Operator'sManual
DepthGageAssembly
ATTACHING THE CABLE
1. Identifytheforwardclutchcable(A).SeeFigure1.
Forward Clutch
Cable
Figure1
2. Hookthe"Z"endoftheforwardclutchcable(A)intotheforward
fineengagementlever.SeeFigure2.
f
Figure2
NOTE:Besurenotto kinkthecablewhileattaching.
ATTACHING THE HANDLE ASSEMBLY
1. Removethehexboltandcuppedwasherfromtherightsideofthe
frame.Holdthecableguidebracketontheleft sideofframeas it
willfallwhentheboltisremoved.Step1inFigure3.
.
3.
//': , "-d,.......
Figure3
Insertthehandleintothetillerframe.Step2 in Figure3.
Inserttheboltthroughthecuppedwasher,frame,handleandinto
thecableguidebracket(notethenotchinthecableguidebracket
goesovertheflangeon theframe.)Step3 in Figure3.
7
4. Tightentheboltsecurelyaftersecuringthehandlebrace.See
Figure4.
Bell Washer
Handle Brace
Figure4
5. Locatethecarriagebolt,bellwasherandhandknobpackedwith
yourtiller.
6. Insertthecarriageboltthroughtheweldedbracketon thehandle,
bellwasher,handlebraceandintothehandknob.SeeFigure4.
7. Selectoneofthethreehandleheightpositions(threenotchesin
theweldedhandlebracket)andtightenthehandknobtosecure
thehandleinthedesiredposition.SeeFigure4. Returntothe
lowerhandleandtightenthehexboltsecurely.
ATTACHING THE DEPTH STAKE
1. Removethetwo screwsfromthedepthstakeassembly.See
Figure5.
Insertthedepthstakeassemblyintotheframeandreinstallthe
two screwsremovedearlier.Tightenthehexboltssecurely.See
Figure6.
DepthStake
Assembly
/ /
Figure6
Securethepinwiththeclip removedearlier.Thedepthstakecan
beplacedat variouspositions.Forsetuppurposesit issuggested
thatthedepthstakebeassembledwiththestakejust above
or levelwiththegroundsurface.Forfurtherinstructionsonthe
DepthStakerefertotheOperationSectionof thismanual.
Depth Stake
Assembly
Screws
Figure5
8
SET-UP
Checking and Adding Oil
Theengineisshippedwithoutoil intheengine.Youmustfillthe
enginewithoil beforeoperating.Runningtheenginewithinsufficient
_o cancauseserous engnedamageandvod theproductwarranty.
Initial Use
1. Removetheoil filldipstick.
2. Placethetilleron levelground,usea funneltoemptyentire
contentsoftheoil bottleprovidedwiththeunitintotheengine.
3. Replacetheoil filldipstickandtighten.
Checkingand adding oil
1. Placethetillerona flat,levelsurface.
2. Removetheoil fillercap/dipstickandwipethedipstickclean.See
Figure7.
Figure7
3. Insertthecap/dipstickintotheoilfillerneck,butdo notscrewitin.
4. Removetheoil fillercap/dipstick.Ifthelevelislow,slowlyaddoil
untiloil levelregistersbetweenhigh(H)and low(L),Figure8.
NOTE:Donotoverfill.Overfillingwithoil maycausesmoking,hard
starting,or sparkplugfouling.
5. Replaceandtightencap/dipstickfirmlybeforestartingengine.
NOTE:DONOTallowoil leveltofallbelowthe"L"markon the
dipstick.Doingsomayresultinequipmentmalfunctionsordamage.
NOTE:Tochangetheoilon yourengine,seethe Maintenance
Sectionofthismanual.
Fuel Recommendations
Useautomotivegasoline(unleadedor lowleadedtominimizecombus-
tionchamberdeposits)witha minimumof87 octane.Gasolinewith
up to 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe
used.Neverusean oil/gasolinemixtureordirty gasoline.Avoidgetting
dirt, dust,or waterinthefueltank.DONOTuseE85gasoline.
Refuelina well-ventilatedareawiththeenginestopped.Donot
smokeorallowflamesor sparksin theareawheretheengineis
refueledor wheregasolineisstored.
Donotoverfillthefueltank.After refueling,makesurethetank
capisclosedproperlyandsecurely.
Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuelvapor
mayignite.Ifanyfuelisspilled,makesuretheareaisdrybefore
startingtheengine.
Avoidrepeatedorprolongedcontactwithskinorbreathingofvapor.
Adding Fuel
Useextremecarewhenhandlinggasoline.Gasolineisextremely
flammableandthevaporsareexplosive.Neverfuelthemachine
indoorsorwhiletheengineishotor running.Extinguishcigarettes,
cigars,pipesandothersourcesof ignition.
1. Besureengineisoutdoorsandina well-ventilatedarea.
2. Cleanareaaroundthefuelfillcapandremovethefuelfillcap.
3. UsinganapprovedredGASOLINEcontainer,addfuelslowly,being
carefultoavoidspilling.
4. Fillthetankuntilthefuelreachesthe"fuelfull"indicatormark.See
Figure8.
Fuel Level Indicator
TopView
.
Figure8
Replacethefuelcapandtightensecurely.Wipeupspilledfuel
beforestartingengine.IffuelisspilledDONOTstartengine.Move
machineawayfromareaofspillage.Avoidcreatinganysourceof
ignitionuntilfuelvaporsaregone.
9
ADJUSTMENTS
Priortooperatingyourtiller,carefullyreadandfollowall instructions
below.Performalladjustmentstoverifyyourtillerisoperatingsafely
andpropery.
Depth Stake & Wheels
Thetillerisshippedwiththewheelsadjustedsothatthemachinesits
level.Thewheelsneedtobeadjustedtomeetyourtillingneedsbefore
operation.Thisadjustmentismadebyremovingtheclevispinfromthe
wheelyokeandraisingthewheelstothedesiredheight.SeeFigure9.
Wheel Yoke
Pin
Depth
Stake
Figure9
Clutch Cable Adjustment
Beforeoperatingthetillertheadjustmentoftheforwardclutchcables
mustbechecked.
1. Disconnectandgroundthesparkplugwireagainsttheengine.
2. Adjusttheforwardclutchcablebylooseningthehexnut.See
Figure10.
Figure10
3. Turnthecablecollarsectionone ortwoturnstoincreaseor
decreasetensiononthecable.See Figure10.
4. Retightenthelocknutagainstthecablecollar.SeeFigure10.
5. Withtheforwardfineengagementhandleintheneutral-- re-
leased-- position,pullthestarterropeseveraltimes.Thetines
shouldnotturn.
6. Iftheyturnadjusttheforwardclutchcableto releasetension
usingthepreviousstepsinthis section.
7. Checkagainforcorrecttensiononthecable.
8. Aftertilling,ifthetinesstopmoving,re-adjustthecables.
10
Fuel Cap
Forward Tine
Engagement Lever
Handle Height
Adjustment
OU Fill Cap
& Dipstick
)th Stake
Tiller Tines
Figure10
Nowthat youhavesetup yourtillerforoperation,getacquaintedwith
itscontrolsandfeatures.Thesearedescribedonthenexttwopages
andillustratedon thispage.Thisknowledgewillallowyoutouseyour
newequipmenttoits fullestpotential.
Theoperationofanytillercanresultinforeignobjectsbeingthrown
intotheeyes,whichcandamageyoureyesseverely.Alwayswear
Isafetyglassesduringoperationor whileperforminganyadjustments
[or repairs.
RECOIL STARTER HANDLE
Thishandleisusedto starttheengine.
THROTTLE CONTROL
@
Thethrottlecontrolis locatedonthesideoftheengine.Itregulatesthe
spreadoftheengineandwillshutoff theenginewhenmovedintothe
STOPposition.
CHOKE CONTROL
CHOKE RUN
Thechokecontrolisfoundon thesideoftheengineandisactivated
bymovingthelevertotheCHOKEposition.Activatingthechoke
controlclosesthechokeplateon thecarburetorandaidsinstartingthe
engine.
AIR FILTER
Theairfilterisa deviceon theengineairintakethatpreventsdustand
dirtenteringtheengine.SeeFigure10.
MUFFLER
Engineexhaustexitstheengineviathemuffler.SeeFigure10.
DEPTH STAKE
Thedepthstakecontrolsthetillingdepth.See Figure10.
TINES
Tillingtinesareusedtocultivate,furrowandprepareyourgardenfor
seeding.SeeFigure10.
Meets ANSi Safety Standards
CraftsmanTillersconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
OiL FiLL CAP & DIPSTICK
Engineoil levelcanbecheckedand oiladdedthroughtheoil fill. See
Figure10.
NOTE:ThisunitwasshippedWITHOUToilintheengine.Oilis
includedintheplasticbag packedwiththemanualinwiththeunit.
Addtheoil asdirectedintheGas& OilFillUpsection.Checktheoil
levelbeforeeachoperationtoensureadequateoil isintheengine.
Forfurtherinstructions,refertothestepsintheEngineMaintenance
sectionof thismanual.
FORWARD TINE ENGAGEMENT LEVER
Theforwardtineengagementlevercontrolstheengagementofthe
tines.Releasethelevertostopthetines.SeeFigure10.
HANDLEBAR HEIGHT ADJUSTMENT
Thehandleheightmaybeadjusted.Loosenthe knobto changethe
position.Tightenhardwarewhencomplete.SeeFigure10.
TO START ENGINE
1. Attachsparkplugwireand rubberboottosparkplug.
2. Filltankto nomorethan1/2"belowbottomoffillernecktoprovide
spaceforfuelexpansion.
3. Makesurethefineclutchcontrolisdisengaged.
4. MovethechokeleverontheenginetoCHOKEI'_1 position.(A
warmenginemaynotrequirechoking.)SeeFigure11.
Figure11
5. MovethrottlecontroltoSTART/RUN(Rabbit),_ position.See
Figure11.
6. Standingon thesideoftheunit,graspstarterhandleandpull
ropeoutuntilyoufeela drag.
7. Pullthe ropewitha rapid,continuous,fullarmstroke.Keepafirm
gripon thestarterhandle.Letthe roperewindslowly.
8. Repeat,ifnecessary,untilenginestarts.Whenenginestarts,
movechokecontrolgraduallytowardthe RUNI _'I position..
9. Ifenginefalters,movechokecontrolbacktowardtheCHOKE
I'_1 positionandrepeatsteps5 though8.
10. ALWAYSkeepthethrottlecontrolin theSTART/RUN(Rabbit)
positionwhenoperatingthetiller.
TO STOP ENGINE
1. Tostopthewheelsandtines,releasetheForwardClutchBail.
2. Movethrottlecontrolleverto slow(turtle)_ position.
Wheneverpossible,graduallyreduceenginespeedbefore
stoppingengine.
3. Movethrottlecontrolleverto STOP orOFFposition.
4. Disconnectsparkplugwireandgrounditagainsttheengineto
preventaccidentalstartingwhiletheequipmentisunattended.
TO ENGAGE DRIVE & TINES
1. Forforwardmotionofthewheelsandpowertothetinespullthe
ForwardClutchBailupagainstthehandlebar.
2. Whentilling,relaxandletthewheelspullthemachinewhilethetines
dig.Walkslowlybehindthetillerallowingittomoveatitsownpace
whilekeepingasecuregriponthehandlebarwithyourelbowsflexed.
3. Releasethebailtostoptheforwardmotionof wheelsandtines.
TURNING THE TILLER
1. Practiceturningthetillerina level,openarea.Beverycarefulto
keepyourfeetand legsawayfromthetines.
2. Tobegina turn,liftthehandlebarsuntilthetinesare outofthe
groundandtheengineandtinesarebalancedoverthewheels.
3. Withthetillerbalanced,pushsidewaysonthehandlebartosteer
inthedirectionof theturn.Afterturning,slowlylowerthetinesinto
thesoiltoresumetilling.
SETTING THE DEPTH
Becertainsparkplugwireisdisconnectedandgroundedagainstthe
enginewhenperforminganyadjustments.
Yoke Forward
Attachthewheelyokesothatthewheelsareforward(nearesttotines)
forshallowtilling,cultivatingandtransportbyremovingtheclevispin
12
\
andcotterpin.SeeFigure12.
Depth Stake
Thedepthstakeactsasa brakeforthetillerandcontrolsthedepth
and speedatwhichthemachinewilloperate.Removetheclevispin
and hairpinclipto raiseorlowerthedepthstake.SeeFigure14.
Depth Stake
Wheel
Figure12
Yoke Back
Attachthewheelyokesothatthewheelsaretowardtherear(closest
todepthstake)fordeeptillingandcultivatingbyremovingtheclevis
pinandcotterpin.SeeFigure13.
Wheel Yoke
Wheel
Figure13
Figure14
ADJUSTING THE HANDLE HEIGHT
Thehandleshouldbeadjustedsothat whenthetillerisdigging3-4"
intothesoil,thehandlefallstoaboutwaste-high.Toadjusthandle,
simplyloosenthehandleknob,movethehandletothedesiredheight
and retightenthehandleknob.SeeFigure15.
J
Figure15
13
CLEARING THE TINES
Beforeclearingthetinesbyhand,stoptheengine,allowall moving
partstostopanddisconnectthesparkplugwire.Failuretofollowthis
warningcouldresultinpersonalinjury.
Thetines havea self-clearingactionwhicheliminatesmostofthe
tanglingofdebris.However,occasionallydrygrass,stringystalksor
toughvinesmaybecometangled.Followtheseprocedurestohelp
avoidtanglingandtoclearthetines,ifnecessary.
Trytotillundercropresiduesorcovercropswhiletheyaregreen,
moistandtender.
Whiletilling,try swayingthehandlebarsfromsideto side(about
6"to 12").This"fishtailing"actionoftenclearsthetinesof debris.
TILLING TiPS & TECHNIQUES
Beforetilling,contactyourtelephoneor utilitiescompanyandinquire
l ifundergroundequipmentor linesareusedon yourproperty.Donot
[till nearburiedelectriccables,telephonelines,pipesor hoses.
Tilling Depth
Thisisa FRT(forward-rotatingfine)tiller.Whentheforwardtine
engagementleveris pressedagainstthehandlethetinesrotate
forward.Thiscreatesan "uppercut"fineactionwhichdigsdeeply,
uprootingsoiland weeds.Don'toverloadtheengine,butdigas
deeplyaspossibleoneachpass.
Whencultivating(breakingupthesurfacesoilaroundtheplantsto
destroyweeds,SeeFigure16),trytohavethetinesonlydig1"to
2"deep.Usingtheshallowtillingdepthhelpspreventinjurytothe
plantswhoserootsoftengrowclosetothesurface.If needed,lift
uponthehandlebarsslightlytopreventthetinesfromdiggingtoo
deeply.(Cultivatingona regularbasisnotonlyeliminatesweeds,it
alsoloosensandaeratesthesoilforbettermoistureabsorptionand
fasterplantgrowth.)Wateringthegardenareaa fewdayspriorto
tillingwillmaketillingeasier,aswilllettingthenewlyworkedsoilset
fora dayortwobeforemakingafinal,deeptillingpass.
f
Choosing the Correct Tine Speed
Withexperience,youwillfindthetillingdepthandtillingspeedcombina-
tionthatisbestforyourgarden.Settheenginethrottleleverata speed
togivetheengineadequatepowerandyetallowittooperateattheslow-
estpossiblespeeduntilyouhaveachievedthemaximumtillingdepth
youdesire.Fasterenginespeedsmaybedesirablewhenmakingfinal
passesthroughtheseedbedor whencultivating.Selectionofthecorrect
enginespeed,inrelationtothetillingdepth,willensurea sufficientpower
leveltodo thejob withoutcausingtheenginetolabor.
Suggested Tilling Patterns
Whenpreparingaseedbed,go overthesamepathtwicein the
firstrow,thenoverlapone-halfthetillerwidthon therestof the
passes.SeeFigure17.
J
Figure17
Whenfinishedin onedirection,makea secondpassata right
angle,SeeFigure18.Overlapeachpassforthebestresults(in
very hardground,itmaytakethreeor fourpassestothoroughly
pulverizethesoil).
mm_
Figure16
,J
14
Figure18
Ifthegardensizewillnotpermitlengthwiseandthencrosswise
tilling,thenoverlapthefirstpassesbyone-halfatillerwidth,fol-
lowedbysuccessivepassesatone-quarterwidth.SeeFigure19.
Terrace Gardening
1. Tocreatea terrace,startatthetopoftheslopeandworkdown
Go backandforthacrossthefirstrow.SeeFigure20.
f
Figure19
Tilling on a Slope
Donotoperatethetilleron a slopetoosteepforsafeoperation.Till
slowlyandbe sureyouhavegoodfooting.Neverpermitthetillerto
freewheeldownslopes.Failuretofollowthis warningcouldresultin
_persona njury.
1. Tillonlyon moderateslopes,neveronsteepgroundwherethe
footingisdifficult.
2. Tillingupanddownslopesisrecommendedoverterracing.Tilling
verticallyona slopeallowsmaximumplantingareaandalso
leavesroomforcultivating.
NOTE:Whentillingonslopes,besurethecorrectoil levelismain-
tainedintheengine(checkeveryone-halfhourofoperation).The
inclineoftheslopewillcausetheoil toslantawayfromitsnormal
levelandthiscanstarveenginepartsof requiredlubrication.Keepthe
motoroil levelatthefull pointat alltimes.
Tilling Lip and Down a Slope
1. Tokeepsoilerosiontoa minimum,be suretoaddenoughorganic
matterto thesoilsothatit hasgoodmoisture-holdingtextureand
try toavoidleavingfootprintsorwheelmarks.
2. Whentillingvertically,try tomakethefirstpassuphillasthetiller
digsmoredeeplygoinguphillthanitdoesdownhill.Insoftsoilor
weeds,youmayhavetolift thehandlebarsslightlywhilegoingup-
hill.Whengoingdownhill,overlapthefirstpassbyaboutone-half
thewidthofthetiller.
.
,e
L' REPEAT
Figure20
Eachsucceedinglowerterraceisstartedbywalkingbelowtheter-
raceyouarepreparing.Foraddedstabilityofthetiller,alwayskeep
theuphillwheelinthesoft,newlytilledsoil.Donottillthelast12"
or moreofthedownhilloutsideedgeofeachterrace.Thisuntilled
striphelpspreventtheterracesfrombreakingapartandwashing
downhill.Italsoprovidesawalkingpathbetweentherows.
15
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall
controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
enginetopreventunintendedstarting.Alwayswearsafetyglassesduring
operationor whileperforminganyadjustmentsor repairs.
Followthemaintenanceschedulegivenbelow.Thischartdescribes
serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearest SearsService
Centeror toscheduleservice,simplycontactSearsat
1-800-4-MY-HOME®.
EachUse
1st2 hours
1st5 hours
Every10hours
Every25hours
Every30hours
Every50hours
Every100hours
BeforeStorage
.
2.
3.
4.
1.
2.
1.
1.
2.
1.
1.
2.
1.
1.
2.
1.
Engineoillevel
Looseormissinghardware
Engineandaroundmuffler
Aircleaner
Drivebelttension
Nutsand Bolts
Engineoil
Drivebelttension
Unit
Sparkplug
Tinesforwear
Tirepressure
Engineoill-
Aircleaner
SparkPlug
Fuelsystem
= =
1. Check
2. Tightenor_place
3. Clean
4. Check
1. Check
2. Check
1. Change
1. Check
2. Lubricate
1. Check
1. Check
2. Check
1. Change
1. Change
2. Change
1. Runengineuntilit stopsfromlackof
fueloradda gasolineadditivetothe
gasin thetank.
Changeoileverytwentyfivehourswhenoperatingengineunderheavyloadorin hightemperatures
Alwaysstopengineanddisconnectsparkplugwirebeforeperforming
lanymaintenanceor adjustments.Alwayswearsafetyglassesduring
_operationorwhileperforminganyadjustmentsor repairs.
GENERAL RECOMMENDATIONS
Alwaysobserveallsafetyrulesfoundonproductlabelsandin
thisoperator'smanualwhenperforminganymaintenance.Safety
rulescanbefoundonthe productlabelsandin thisOperator's
Manualbeginningonpage3.
Thewarrantyon thistillerdoesnotcoveritemsthathavebeen
subjectedto operatorabuseor negligence.Toreceivefullvalue
fromwarranty,operatormustmaintaintheequipmentas
instructedhere.
Someadjustmentswillhavetobe madeperiodicallytomaintain
yourunitproperly.
Periodicallycheckall fastenersandmakesurethesearetight.
ENGINE MAINTENANCE
Checking the Spark Plug
DONOTcheckforsparkwithsparkplugremoved.DONOTcrank
enginewithsparkplug removed.
Iftheenginehasbeenrunning,themufflerwillbeveryhot. Becareful
nottotouchthemuffler.
Thesparkplugmustbesecurelytightened.Animproperlytightened
sparkplugcanbecomeveryhotandmaydamagetheengine.
Toensureproperengineoperation,thesparkplugmustbeproperly
gappedandfreeofdeposits.Checkthesparkplugevery25hoursand
replaceitevery100hours.
16
1. Removethesparkplugbootandusea sparkplugwrenchto
removetheplug.See Figure21.
Figure21
2. Visuallyinspectthesparkplug.Discardthesparkplugifthereis
apparentwear,orifthe insulatoriscrackedor chipped.Cleanthe
sparkplugwitha wirebrushifitisto be reused.
3. Measurethepluggapwitha feelergauge.Correctasnecessaryby
bendingsideelectrode.SeeFigure22.Thegapshouldbe0.030".
F
Figure22
4. Checkthatthe sparkplugwasherisingoodconditionandthread
thesparkplugin byhandtopreventcrossthreading.
5. Afterthesparkplugisseated,tightenwitha sparkplugwrenchto
compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2turnafterthespark
plugseatstocompressthewasher.Whenreinstallinga usedsparkplug,
tighten1/8-1/4turnafterthesparkplugseatstocompressthewasher.
Servicing the Air Cleaner
Neverusegasolineor lowflashpointsolventsforcleaningtheair
cleanerelement.A fireor explosioncouldresult.
Theaircleanerpreventsdamagingdirt,dust,etc.,fromenteringthe
carburetorandbeingforcedintotheengineandis importanttoengine
lifeandperformance.Neverruntheenginewithoutanair cleaner
completelyassembled.Checktheair cleanerbeforeeachuse.
Paperfilterscannotbecleanedand mustbereplacedoncea year
or every100operatinghours;moreoftenif usedinextremelydusty
conditions.
1. Pressthetabontheair filtercover,liftthecoverand removethe
air filter.SeeFigure23.
.............
Air Filter
Cover
Filter
Figure23
2. Discardoldair filter.
3. Installnewair filter.
4. Closethecover.
NOTE:ifthefilteristornor damagedinanyway,replaceit.
Cleaning the Engine
Donotsprayenginewithwatertocleanbecausewatercould
contaminatefuel.Usinga gardenhoseor pressurewashingequip-
mentcanalsoforcewaterintothemuffleropening.Waterthatpasses
throughthemufflercanenterthecylinder,causingdamage.
Accumulationofdebrisaroundmufflercouldcausea fire. Inspectand
cleanbeforeeveryuse.
Iftheenginehasbeenrunning,allowittocoolforat leasthalfanhour
beforecleaning.Periodicallyremovedirt build-upfromtheengine.
Cleanaroundthemuffler.Cleanwitha brushor compressedair.
17
Check Engine Oil
1. Checkoil beforeeachuse.Stopengineandwaitseveralminutes
beforecheckingoil level.Withengineon levelground,theoilmust
beto FULLmarkon dipstick.
2. RefertotheAssemblysectionofthismanualforinstructionson
checkingtheoil.
Change Engine Oil
Refertotheviscositychart(Figure24)foroilrecommendations.Do
notover-fill.Usea4-stroke,oranequivalenthighdetergent,premium
qualitymotoroilcertifiedtomeetorexceedU.S.automobilemanufac-
turer'srequirementsforserviceclassificationofa minimumlevelSF
orSG(higherletterratingsareacceptablesuchasSJ,SLandSM
grades).Motoroilwilldisplaythisdesignationonthecontainer.
! t
o I -_1 I l
I oC)=30° -20o =I0o 0o 100 200 300 400
_. (OF) -20o 0o 150 300 500 700 850 1050 j
Figure24
NOTE:Donotusenon-detergentoil or2-strokeengineoil. Itcould
shortentheengine'sservicelife.
Changeengineoil afterthefirstfivetoeighthoursofoperation,
andeveryfifty hoursoreveryseasonthereafter.Changeoil every
twentyfivehourswhenoperatingengineunderheavyloadorin
hightemperatures.
To Drain Oil
Usedoilisa hazardouswasteproduct.Disposeofusedoil properly
IDonotdiscardwithhouseholdwaste.Checkwithyourlocalauthori-
[tiesor SearsServiceCenterforsafedisposal/recyclingfacilities.
Beforetippingengineor equipmenttodrainoil,drainfuelfromtank by
runningengineuntilfueltankisempty.
Usedmotoroilmaycauseskincancerifrepeatedlyleftincontactwith
theskinforprolongedperiods.Althoughthisisunlikelyunlessyouhandle
lusedoilonadailybasis,itisstilladvisabletothoroughlywashyourhands
[withsoapandwaterassoonaspossibleafterhandlingusedoil.
1. Drainthefuelfromthetankbyrunningtheengineuntilthefuel
tankisempty.Besurefuelfillcapis secure.
2. WithengineOFFbutstillwarm,disconnectsparkplugwireand
keepitawayfromsparkplug.
3. Removeoil drainendcaplocatedatthebaseoftheengine,and
drainoil intoanappropriatereceptacle.See Figure25.
Drain
Figure25
4. Replaceandtightentheoildrainendcap.
5. Whenengineisdrainedofall oil,placeenginelevel.Refillwith
approximately20oz.offreshoil.Fillto FULLlineondipstick.
Donotoverfill.Referto CheckEngineOil inthis SERVICE&
MAINTENANCEsection.
6. Replacesparkplugwirebeforestarting.
LUBRICATION
Afterevery10operatinghours,oil or greasethelubricationpoints.Use
cleanlubricatingoil (#30weightmotoroilis suitable)andcleangeneral
purposegrease(greasecontaininga metallubricantispreferred,if
available).
Removethetinesand cleanthetineshaft.Useafileor sandpa-
pertogentlyremoveanyrust,burrsor roughspots(especially
aroundtheholesin theshaft).Applygreasetotheendsofthe
shaftbeforeinstallingthetines.
Removethebeltcoverandlubricateall thepivotpointsand
linkageswitha lightcoatofoil.Keepthebeltsfreeof lubrication.
Thechaincaseispre-lubricatedandsealedatthefactoryand
requiresnomaintenance.
HARDWARE
Checkforlooseor missinghardwareafterevery10operatinghours
andtightenor replace-- asneeded-- beforereusingthetiller.Be
sureto checkthescrewsunderneaththetillerhoodthat securethe
transmissioncoverandthe DepthRegulatorLevertothetransmission.
8
BELT REPLACEMENT
Beforeperforminganytypeofmaintenanceonthemachine,waitfor
all partsto stopmovinganddisconnectthesparkplugwire.Failure
tofollowthis instructioncouldresultinpersonalinjuryor property
damage.
Ifthedrivebeltneedstobe replaced,makesureyouuseonlya factory
authorizedbeltlistedin thePartspagesofthisoperator'smanual,asan
"over-the-counter"beltmaynotperformsatisfactorily.Theprocedure
requiresaveragemechanicalabilityandcommonlyavailabletools.
Toreplacethe Drivebelt,followthesesteps:
1. RemovethebeltcoverfromtheIdt sideofthetillerbyremovingthe
twoselftappingscrewsandhexstopnutandwasher.SeeFigure26.
\
Hex Stop
Nut
.
f
Washer
Figure26
Removetheidlerpulleyboltandmovethebeltfromunderthe
idlerpulleykeeper.SeeFigure27.
J
3. Removethebeltkeeperassemblylocatedbehindtheengine
pulleybyremovingthetwohexboltsand lockwashers.See
Figure27.
4. Removetheoldbeltfromaroundthetransmissionpulleyand
installthenewbelt. SeeFigure27.
5. Followtheinstructionsinreverseorderto re-installthebeltkeeper
and idlerpulley.
NOTE:Uponreassembly,makecertainthattheidlerpulleykeeperisas
showninFigure27.Takenoteofthenotchonthebottomofthekeeper
andthealignmentwhenreassemblingwiththereplacementbelt.
NOTE;Afterre-installingthebelt,double-checkthecableadjustment.
RefertotheAssemblysectionforinstructionsonadjustingthecable.
TINES
Thetineswillwearwithuseandshouldbeinspectedatthebeginning
ofeachtillingseasonandafterevery30operatinghours.Thetines
canbe replaced.RefertothePartsListsectionofthis manualforpart
numbers.
Tine Inspection
Withuse,thetineswillbecomeshorter,narrowerandpointed.Badly
worntineswillresultina lossoftillingdepth,and reducedeffective-
nesswhenchoppingup andturningunderorganicmatter.
Removing/Installing a Tine Assembly
1. A fineassemblyconsistsofa left handtineanda righthandfine.
NOTE:Thesharpedgesof thetinesare positionedto enterthesoil
firstwhenrotating.Notethispositionofthetinesfor reinstallationofthe
newfineassemblies.
2. Toremoveafineassembly,simplyremovethecotterpinsecuring
theclevispinforeachtine.SeeFigure28.
.
4.
Belt Keeper IdJer Transmission
Assembly Pulley Pulley
Figure27 5.
19
Figure28
Removetheclevispinforeachfine,andslidetheassemblytothe
outsideoftheunitandoffofthefineshaft.
Beforereinstallingthetineassembly,inspectthefineshaftfor
rust,roughspotsor burrs.Lightlyfileor sand,as needed.Applya
thincoatofgreasetotheshaft.
Installeachfineoftheassemblysothatthecutting(sharp)edge
ofthetineswillenterthesoilfirstwhenthetillermovesforward.
NeverstoretillerwithfuelintankindoorsorinpoorlyventilatedareasI
wherefuelfumesmayreachanopenflame,spark,orpilotlightason
a furnace,waterheater,cothesdryer,orgasapp ance. 1
PREPARING THE ENGINE
Neverleaveengineunattendedwhileit isrunning.
Enginesstoredbetween30and 90daysneedto betreatedwitha
gasolinestabilizerandenginesstoredover90daysneedto bedrained
offueltopreventdeteriorationandgumfromforminginfuelsystemor
on essentialcarburetorparts.Ifthegasolineinyourenginedeterio-
ratesduringstorage,youmayneedtohavethecarburetor,andother
fuelsystemcomponents,servicedor replaced.
1. Removeallfuelfromtankbyrunningengineuntilit stopsfrom
lackoffuel.
2. Changetheoil.SeeChangeEngineOilinSERVICEAND
MAINTENANCEsection.
3. Removesparkplugand pourabouta 1/2ounceof engineoilinto
thecylinder.Replacesparkplugandcrankit slowlytodistribute
oil.
4. Cleandebrisfromaroundtheengineandthemuffler.Touchup
anydamagedpaint,andcoatotherareasthatmayrustwitha light
filmofoil.
5. Storein a clean,dryandwellventilatedareaawayfromanyap-
pliancethatoperateswitha flameorpilotlight,suchasa furnace,
waterheater,orclothesdryer.Alsoavoidanyareawitha spark
producingelectricmotor,orwherepowertoolsare operated.
6. Ifpossible,alsoavoidstorageareaswithhighhumidity,because
that promotesrustandcorrosion.
7. Keeptheenginelevelinstorage.Tiltingcancausefuelor oil
leakage.
PREPARING THE TILLER
Whenthetillerwon'tbe usedforan extendedperiod,prepareitfor
storageasfollows:
1. Cleanthetillerandengine.
2. Followthelubricationrecommendationsandcheckforlooseparts
and hardware.
3. Storethetillerina clean,dryarea.
4. Neverstorethetillerwithfuelinthefueltankinan enclosedarea
wheregasfumescouldreachan openflameor spark,or where
ignitionsourcesare present(spaceheaters,hotwaterheaters,
furnaces,etc.).
2O
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MTD 21A34M5099 Owner's manual

Category
Mini tillers
Type
Owner's manual
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