Marantec Control 145 Owner's manual

Control 144N/145N

Control unit for sectional doors for industrial use

Instructions for Initial Operation and Wiring Plan Manual

FULL-SERVICE

OPERATOR SYSTEMS

FOR GARAGE DOORS

OPERATOR SYSTEMS

FOR SECTIONAL DOORS

OPERATOR SYSTEMS

FOR SLIDING GATES

OPERATOR SYSTEMS

FOR HINGED GATES

OPERATOR SYSTEMS

FOR ROLLER SHUTTERS

PARK BARRIER

SYSTEMS

ELECTRONIC

CONTROL UNITS

PRODUCT SERVICE

ACCESSORIES

GB

English / Page 2

1. Contents

English / Page 3

GB

Chapter Page

1. Contents...................................................................................................3

2. Meaning of Symbols ..............................................................................4

3. Pictures to Control Unit Control 144N / 145N.......................................6

4. Important Safety Advice .........................................................................8

5. Initial Operation of Control Unit Control 144N / 145N ......................10

5.1 Connection control unit - door operator ......................................................10

5.1.1 Dynamic 121 - 128 / Dynamic 300 - 301...........................................11

5.1.2 Dynamic 3-101 - 3-108 .....................................................................11

5.3 Setting the reference point ..........................................................................14

5.3.1 Dynamic 121 - 128 and Dynamic 300 - 301 ......................................14

5.3.2 Dynamic 3-101 - 3-118 .....................................................................16

6. Display Functions and Programming Possibilities ...............................17

6.1 Summary of display functions .....................................................................17

6.2 Basic functions of the operator ....................................................................21

6.3 Extended operator functions........................................................................34

7. Connection and Initial Operation of the Accessories .........................50

7.1 Remote control ............................................................................................50

7.2 External control elements.............................................................................51

7.2.1 Connection of external control elements with system plug...............51

7.2.2 Connection of external control elements without system plug..........52

7.3 Connection of external photocell .................................................................55

7.4 Connection of extension units for control inputs..........................................57

7.5 Connection of extension units for control exits ............................................59

7.5.1 Information on end position (relay) (Art.-No. 153 044) ......................60

7.5.2 Signal light connection for automatic timer function

(Control 220, Art.-No. 152 814) ........................................................61

7.5.3 Signal light connection for traffic control function

(Art.-No. 8 055 610)..........................................................................62

7.5.4 Lighting (relay for special functions)...................................................63

8. Appendix................................................................................................64

8.1.1 Wiring diagram of control unit Control 144N

(with door operator Dynamic)............................................................64

8.1.2 Wiring diagram of control unit Control 145N

(with door operator Dynamic)............................................................66

8.2 Error numbers..............................................................................................68

8.3 Test instructions ...........................................................................................70

8.4 Technical data ..............................................................................................74

English / Page 4

2. Meaning of Symbols

Warning! Risk of personal injury!

There follow important safety advice which must be followed

in order to prevent personal injuries!

Attention! Risk of material damage!

There follow important safety advice which must be followed

in order to prevent material damage!

Operational check:

After connecting and programming most of the control elements,

it is advisable to test the function of the control unit. Any fault can

then be detected immediately and time is saved in trouble-shoo-

ting.

Advice / Tip

2. Meaning of Symbols

English / Page 5

GB

On, mains voltage

Impulse

Malfunction

Travel limit OPEN

Travel limit CLOSE

Power limit

Stop

External control elements

Electronic aerial

Photocell

Transmitter

(optosensor, photocell)

Receiver

(optosensor, photocell)

Closing edge safety device

RPM sensor

To control unit

Cable slack switch

Connection lead

Wicket door switch

Automatic timer

Lighting

Symbols of control unit, operator etc.:

English / Page 6

3. Pictures to Control Unit Control 144N / 145N

Fig. 3: Control panel of control unit

Fig. 1: Overview of door and surrounding area

D

C

A

B

F

E

Fig. 2: Membrane keypad and key switch

Overview of door and surrounding

area:

A Control panel of control unit

B Connectons in control unit

C Connections in door operator

D Setting the reference point

E Site electric socket CEE-Standard 16A

F Connection to door leaf

Key switch:

0 red OFF

1 blue ON

LED’s:

1. Photocell

2. Travel limit OPEN

3. Times for automatic timer

4. Travel limit CLOSE

5. Reference point

6. Malfunction

7. Impulse

8. Voltage

15. Closing edge safety device

Control elements:

10. PROGRAMMING button

11. OPEN button

12. CLOSE button

13. STOP button

3

1

15

2

12

11

13

0

I

P

5 



2 3 1

O

8

O

1

O

2

O

3

O

11

O

10

O

7

O

6

O

5

O

4

O

12

3. Pictures to Control Unit Control 144N / 145N

English / Page 7

GB

Plug connections:

25. X30 Static current circuit

26. X20a Electronic aerial

27. X10 External control elements

28. X20 Photocell

29. X40 RPM sensor

30. X31 Closing edge safety device

OPEN / CLOSE

31. X5 Keypad on cover

32. X8b Signal light relay

33. X8a Limit relay

34. X8c Traffic control relay

35. X8d Relay for special functions

38. X5E Circuit board for button

connection

Connecting terminals:

39. X2c External control elements

Programming buttons:

36. S20 Photocell function

37. S20a Photocell function

Fig. 4: Connections in control unit

P

X32

X10

X20

X20a

X30

X40

F4

6,3A

F3

6,3A

F2

6,3A

F1

125mA

3

4UVVW

L1

L2 L2 L3 N N

5

121320 21 1415 1617

X3

X2

C

D

ON

OFF

O

38

O

32

O

34

O

30

O

36

O

37

O

33

O

32

O

35

O

31

O

39

O

25

O

29

O

27

O

28

O

26

English / Page 8

4. Important Safety Advice

This control unit may only be connected and put into operation by qualified and

suitably trained specialist personnel. For the purpose of this description qualified

and suitably trained specialist personnel are persons who are adequately instructed

or supervised by qualified electricians and are thus in a position to recognize

the hazards that electricity can cause. Moreover, they must hold qualifications

consistent with the work being carried out. This presupposes in particular

• knowledge of applicable electro-technological regulations,

• training in the use and maintenance of adequate safety equipment,

• first aid training.

Attention!

Before carrying out any cabling work, it is essential to disconnect

the control unit from the mains supply.

• Observe local safety regulations!

• Always lay mains cable and control cable separately.

Control voltage 24 V DC.

Attention!

Before putting the control unit into operation, it is essential to

ensure, that there are no persons or objects within the door's aeria

of operation, since a number of settings set the door in motion!

• All available emergency command devices must be tested prior to initial

operation.

• The door operator must be installed with the door closed!

• After installation and initial operation, those persons or their representatives

responsible for operating the door system must be shown how the door

system works!

• No cables should be fed into the top of the control unit!

• For technical reasons, the first time the control unit is switched on and after

actuating the control elements, the door travels to its end position OPEN.

4. Important Safety Advice

English / Page 9

GB

Attention!

Special note for installation according to protection category IP 65:

At the very latest following initial operation, the cable with

plug allowing connection to the mains must be replaced by

a fixed direct mains connection. At the same time a mains isolator

switch must be fitted.

Attention!

Non-compliance with this warning and safety instructions can lead

to personal injury and material damage.

English / Page 10

5.1 Connection control unit - door operator

• Connect control unit according to fig. 5 or 7.

Connections in control unit:

50. Protective conductor

51. Power cable operator

52. RPM sensor

Legend wiring plans:

ST1 Control unit

A1 Door operator

Connecting terminals

X3 Power cable operator

X3a Motor

Plug conections:

X40 RPM sensor

X41 RPM sensor

Fig. 5: Connections in control unit Control 144N Fig. 7: Connections in control unit Control 145N

Fig. 6: Wiring plan with control unit Control 144N Fig. 8: Wiring plan with control unit Control 145N

51 50 52

5. Initial Operation of Control Unit Control 144N / 145N

English / Page 11

Fig. 10: Connections in door operator

Fig. 9: Connections in door operator

5.1.2 Dynamic 3-101 - 3-108

• Connect control unit to door operator according to fig. 10.

5.1.1 Dynamic 121 - 128 / Dynamic 300 - 301

• Connect control unit to door operator according to fig. 9.

56

55

54

Connections in door operator:

54. Protective conductor

55. Motor

56. RPM sensor

Connections in door operator:

54. Protective conductor

55. Motor

56. RPM sensor

O

56

O

55

O

54

GB

English / Page 12

5. Initial Operation of Control Unit Control 144N / 145N

5.2 Initial Operation

Attention!

With the following settings it is important to ensure that the door

is never allowed to open or close fully. Halt the door at least 50

cm before it reaches its mechanical travel limits by pressing the

STOP button.

Advice:

For Control 144N:

Make sure that the field rotates clockwise.

• Insert the control unit mains plug into a site electric socket in accordance with

CEE standard 16 A.

• Check that the power supply at this socket corresponds to the voltage

indicated on the rating plate of the control unit and also that its protection

category complies with the local regulations.

• If the control unit is to be connected directly to the mains, a mains isolator

switch will have to be installed.

Operational check

Mains connection and cabling of operator:

Advice:

The control unit Control 144N/145N features a static current

circuit. This static current circuit is led over the sockets X10, X30

and X31.

If no accessories are connected to these sockets, a short-circuit plug has to be

inserted.

5. Initial Operation of Control Unit Control 144N / 145N

English / Page 13

GB

• Half open the door by hand.

• Swith ON at the mains.

- The VOLTAGE control light should light up.

-> If not, look up section 'no voltage' in the test instructions.

• Press the OPEN button.

- The door should open

-> If the door doesn't move: look up section 'no reaction on IMPULSE'

in the test instructions

Operational check

Safety circuit:

• Actuate each safety element separately.

- Power operation of the door should now no longer be possible.

-> If this is not the case, check the electrical connection of the respective

safety element.

• Disconnect from mains supply.

Fig. 11: Setting the reference point (end position CLOSED)

English / Page 14

5. Initial Operation of Control Unit Control 144N / 145N

5.3.1 Dynamic 121 - 128 and Dynamic 300 - 301

Dynamic 121 - 128:

Move the door by hand to CLOSE position.

Dynamic 300 - 301:

Mount boom in end-of-travel position CLOSE.

• Open transparent cover on door operator.

• Unlock the switching spindle by moving the red no-load lever (19) to the

front and by pushing the inner door link disk (20) in direction of spindle

(see fig. 11).

• Turn the knurled wheel (21) clockwise until the carriage (22) is approx. 5 mm

before the left chamfered end of the switching spindle (see fig. 11).

ca. 5 mm

1

2

9

0

Advice:

The control unit can only be programmed with valid reference

point. For this travel the door once electrically to the OPEN and

CLOSE position.

5.3 Setting the reference point

5. Initial Operation of Control Unit Control 144N / 145N

English / Page 15

GB

• Re-lock the door link disk and secure it by a hearable engaging of the no-load

lever.

• Now the door has to be opened fully by hand (Dynamic 121 - 128).

• Now turn with the small knurled wheel (23) the adjusting spindle, until the

reference point switch (24) is actuated by the carriage (22) (see fig. 12).

• Then turn the small knurled wheel (23) 2 turns (Dynamic 121 - 128) resp.

5 turns (Dynamic 300 - 301) counterclockwise.

• Close the transparent cover again.

• Move the door, power-operated, to the set end-of-travel position CLOSED.

Fig. 12: Setting the reference point (end position OPEN)

4 2

3

5.3.2 Dynamic 3-101 - 3-118

• Move the door by hand to ist mechanical OPEN travel limit.

• Open housing cover on door operator.

• Release the stop (grub screw J) of control cam (B).

• Set control cam (B) in such way, the the reference point switch (G) is actuated

as shown in fig. 13 (position H), (approx. 2 mm from switch point).

• Fix control cam (B) by screwing on grub screw (J).

• Close the housing cover again.

• Connect to mains and actuate button CLOSE DOOR (12).

The door travels to the travel limit CLOSE, which is pre-set by factory.

Fig. 13: Setting the reference point

English / Page 16

5. Initial Operation of Control Unit Control 144N / 145N









English / Page 17

6.1 Summary of display functions

Meaning of symbols:

LED off

LED on

LED flashing slowly

LED flashing quickly

GB

Display functions

After connecting to mains supply the

control unit performs a self-check. (all

control lights light up for approx. 2 sec.).

• See as well door stages, page 19.

Permanent actuation of control

elements

If control light MALFUNCTION (6) lights

up, after shortly pressing button  (10),

the control unit changes to the status

indication mode (LED 7 flashing irregularly)

• See as well status indications,

page 20.

During normal operation the display shows following door stages:

6. Display Functions and Programming Possibilities

English / Page 18

6. Display Functions and Programming Possibilities

Error messages

• If control light MALFUNCTION (6) is

flashing, after shortly pressing button 

(10), the respective error number is

indicated (LED's are flashing irregularly -

example: error 7).

Error memory

The error memory indicates the last 5

error messages of the control unit.

• Shortly press button .

All LED's light up one after the other in

sequence 1 - 8.

• The control unit indicates the current

error.

• Press button  (12) in order to have old

errors indicated.

• Press button 팬 (11) in order to have the

current error indicated.

• Press button  in order to terminate the

indication of error memory.

• All LED's go off in sequence 8 - 1.

Advice:

The error number is calculated by adding the irregularly

flashing LED's.

See as well section 9.2, error numbers.

6. Display Functions and Programming Possibilities

English / Page 19

GB

Indication of door stages:

Door in end-of-travel position OPEN

Door in intermediate position OPEN

Signal light is on

Signal light is flashing

Door in end-of-travel position CLOSED

Door in intermediate position CLOSED

Door passes the reference point

Permanent actuation of a control element

Malfunction, current error message

Remote control is actuated

Voltage

English / Page 20

6. Display Functions and Programming Possibilities

Status indications:

IMPULSE button pressed

OPEN button pressed

CES (closing edge safety

device) OPEN actuated

CLOSE button pressed

CES (closing edge safety

device) CLOSED actuated

Photocell actuated

Static current circuit is interrupted

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