Control 14

Marantec Control 14, Control 144, Control 144N, Control 145, Control 145N Owner's manual

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Control 144N/145N
Control unit for sectional doors for industrial use
Instructions for Initial Operation and Wiring Plan Manual
FULL-SERVICE
OPERATOR SYSTEMS
FOR GARAGE DOORS
OPERATOR SYSTEMS
FOR SECTIONAL DOORS
OPERATOR SYSTEMS
FOR SLIDING GATES
OPERATOR SYSTEMS
FOR HINGED GATES
OPERATOR SYSTEMS
FOR ROLLER SHUTTERS
PARK BARRIER
SYSTEMS
ELECTRONIC
CONTROL UNITS
PRODUCT SERVICE
ACCESSORIES
GB
English / Page 2
1. Contents
English / Page 3
GB
Chapter Page
1. Contents...................................................................................................3
2. Meaning of Symbols ..............................................................................4
3. Pictures to Control Unit Control 144N / 145N.......................................6
4. Important Safety Advice .........................................................................8
5. Initial Operation of Control Unit Control 144N / 145N ......................10
5.1 Connection control unit - door operator ......................................................10
5.1.1 Dynamic 121 - 128 / Dynamic 300 - 301...........................................11
5.1.2 Dynamic 3-101 - 3-108 .....................................................................11
5.3 Setting the reference point ..........................................................................14
5.3.1 Dynamic 121 - 128 and Dynamic 300 - 301 ......................................14
5.3.2 Dynamic 3-101 - 3-118 .....................................................................16
6. Display Functions and Programming Possibilities ...............................17
6.1 Summary of display functions .....................................................................17
6.2 Basic functions of the operator ....................................................................21
6.3 Extended operator functions........................................................................34
7. Connection and Initial Operation of the Accessories .........................50
7.1 Remote control ............................................................................................50
7.2 External control elements.............................................................................51
7.2.1 Connection of external control elements with system plug...............51
7.2.2 Connection of external control elements without system plug..........52
7.3 Connection of external photocell .................................................................55
7.4 Connection of extension units for control inputs..........................................57
7.5 Connection of extension units for control exits ............................................59
7.5.1 Information on end position (relay) (Art.-No. 153 044) ......................60
7.5.2 Signal light connection for automatic timer function
(Control 220, Art.-No. 152 814) ........................................................61
7.5.3 Signal light connection for traffic control function
(Art.-No. 8 055 610)..........................................................................62
7.5.4 Lighting (relay for special functions)...................................................63
8. Appendix................................................................................................64
8.1.1 Wiring diagram of control unit Control 144N
(with door operator Dynamic)............................................................64
8.1.2 Wiring diagram of control unit Control 145N
(with door operator Dynamic)............................................................66
8.2 Error numbers..............................................................................................68
8.3 Test instructions ...........................................................................................70
8.4 Technical data ..............................................................................................74
English / Page 4
2. Meaning of Symbols
Warning! Risk of personal injury!
There follow important safety advice which must be followed
in order to prevent personal injuries!
Attention! Risk of material damage!
There follow important safety advice which must be followed
in order to prevent material damage!
Operational check:
After connecting and programming most of the control elements,
it is advisable to test the function of the control unit. Any fault can
then be detected immediately and time is saved in trouble-shoo-
ting.
Advice / Tip
2. Meaning of Symbols
English / Page 5
GB
On, mains voltage
Impulse
Malfunction
Travel limit OPEN
Travel limit CLOSE
Power limit
Stop
External control elements
Electronic aerial
Photocell
Transmitter
(optosensor, photocell)
Receiver
(optosensor, photocell)
Closing edge safety device
RPM sensor
To control unit
Cable slack switch
Connection lead
Wicket door switch
Automatic timer
Lighting
Symbols of control unit, operator etc.:
English / Page 6
3. Pictures to Control Unit Control 144N / 145N
Fig. 3: Control panel of control unit
Fig. 1: Overview of door and surrounding area
D
C
A
B
F
E
Fig. 2: Membrane keypad and key switch
Overview of door and surrounding
area:
A Control panel of control unit
B Connectons in control unit
C Connections in door operator
D Setting the reference point
E Site electric socket CEE-Standard 16A
F Connection to door leaf
Key switch:
0 red OFF
1 blue ON
LED’s:
1. Photocell
2. Travel limit OPEN
3. Times for automatic timer
4. Travel limit CLOSE
5. Reference point
6. Malfunction
7. Impulse
8. Voltage
15. Closing edge safety device
Control elements:
10. PROGRAMMING button
11. OPEN button
12. CLOSE button
13. STOP button
3
1
15
2
12
11
13
0
I
P
5
2 3 1
O
8
O
1
O
2
O
3
O
11
O
10
O
7
O
6
O
5
O
4
O
12
3. Pictures to Control Unit Control 144N / 145N
English / Page 7
GB
Plug connections:
25. X30 Static current circuit
26. X20a Electronic aerial
27. X10 External control elements
28. X20 Photocell
29. X40 RPM sensor
30. X31 Closing edge safety device
OPEN / CLOSE
31. X5 Keypad on cover
32. X8b Signal light relay
33. X8a Limit relay
34. X8c Traffic control relay
35. X8d Relay for special functions
38. X5E Circuit board for button
connection
Connecting terminals:
39. X2c External control elements
Programming buttons:
36. S20 Photocell function
37. S20a Photocell function
Fig. 4: Connections in control unit
P
X32
X10
X20
X20a
X30
X40
F4
6,3A
F3
6,3A
F2
6,3A
F1
125mA
3
4UVVW
L1
L2 L2 L3 N N
5
121320 21 1415 1617
X3
X2
C
D
ON
OFF
O
38
O
32
O
34
O
30
O
36
O
37
O
33
O
32
O
35
O
31
O
39
O
25
O
29
O
27
O
28
O
26
English / Page 8
4. Important Safety Advice
This control unit may only be connected and put into operation by qualified and
suitably trained specialist personnel. For the purpose of this description qualified
and suitably trained specialist personnel are persons who are adequately instructed
or supervised by qualified electricians and are thus in a position to recognize
the hazards that electricity can cause. Moreover, they must hold qualifications
consistent with the work being carried out. This presupposes in particular
• knowledge of applicable electro-technological regulations,
• training in the use and maintenance of adequate safety equipment,
• first aid training.
Attention!
Before carrying out any cabling work, it is essential to disconnect
the control unit from the mains supply.
• Observe local safety regulations!
• Always lay mains cable and control cable separately.
Control voltage 24 V DC.
Attention!
Before putting the control unit into operation, it is essential to
ensure, that there are no persons or objects within the door's aeria
of operation, since a number of settings set the door in motion!
• All available emergency command devices must be tested prior to initial
operation.
• The door operator must be installed with the door closed!
• After installation and initial operation, those persons or their representatives
responsible for operating the door system must be shown how the door
system works!
• No cables should be fed into the top of the control unit!
• For technical reasons, the first time the control unit is switched on and after
actuating the control elements, the door travels to its end position OPEN.
4. Important Safety Advice
English / Page 9
GB
Attention!
Special note for installation according to protection category IP 65:
At the very latest following initial operation, the cable with
plug allowing connection to the mains must be replaced by
a fixed direct mains connection. At the same time a mains isolator
switch must be fitted.
Attention!
Non-compliance with this warning and safety instructions can lead
to personal injury and material damage.
English / Page 10
5.1 Connection control unit - door operator
• Connect control unit according to fig. 5 or 7.
Connections in control unit:
50. Protective conductor
51. Power cable operator
52. RPM sensor
Legend wiring plans:
ST1 Control unit
A1 Door operator
Connecting terminals
X3 Power cable operator
X3a Motor
Plug conections:
X40 RPM sensor
X41 RPM sensor
Fig. 5: Connections in control unit Control 144N Fig. 7: Connections in control unit Control 145N
Fig. 6: Wiring plan with control unit Control 144N Fig. 8: Wiring plan with control unit Control 145N
51 50 52
51 50 52
5. Initial Operation of Control Unit Control 144N / 145N
5. Initial Operation of Control Unit Control 144N / 145N
English / Page 11
Fig. 10: Connections in door operator
Fig. 9: Connections in door operator
5.1.2 Dynamic 3-101 - 3-108
• Connect control unit to door operator according to fig. 10.
5.1.1 Dynamic 121 - 128 / Dynamic 300 - 301
• Connect control unit to door operator according to fig. 9.
56
55
54
Connections in door operator:
54. Protective conductor
55. Motor
56. RPM sensor
Connections in door operator:
54. Protective conductor
55. Motor
56. RPM sensor
O
56
O
55
O
54
GB
English / Page 12
5. Initial Operation of Control Unit Control 144N / 145N
5.2 Initial Operation
Attention!
With the following settings it is important to ensure that the door
is never allowed to open or close fully. Halt the door at least 50
cm before it reaches its mechanical travel limits by pressing the
STOP button.
Advice:
For Control 144N:
Make sure that the field rotates clockwise.
Insert the control unit mains plug into a site electric socket in accordance with
CEE standard 16 A.
Check that the power supply at this socket corresponds to the voltage
indicated on the rating plate of the control unit and also that its protection
category complies with the local regulations.
If the control unit is to be connected directly to the mains, a mains isolator
switch will have to be installed.
Operational check
Mains connection and cabling of operator:
Advice:
The control unit Control 144N/145N features a static current
circuit. This static current circuit is led over the sockets X10, X30
and X31.
If no accessories are connected to these sockets, a short-circuit plug has to be
inserted.
5. Initial Operation of Control Unit Control 144N / 145N
English / Page 13
GB
Half open the door by hand.
Swith ON at the mains.
- The VOLTAGE control light should light up.
-> If not, look up section 'no voltage' in the test instructions.
Press the OPEN button.
- The door should open
-> If the door doesn't move: look up section 'no reaction on IMPULSE'
in the test instructions
Operational check
Safety circuit:
Actuate each safety element separately.
- Power operation of the door should now no longer be possible.
-> If this is not the case, check the electrical connection of the respective
safety element.
Disconnect from mains supply.
Fig. 11: Setting the reference point (end position CLOSED)
English / Page 14
5. Initial Operation of Control Unit Control 144N / 145N
5.3.1 Dynamic 121 - 128 and Dynamic 300 - 301
Dynamic 121 - 128:
Move the door by hand to CLOSE position.
Dynamic 300 - 301:
Mount boom in end-of-travel position CLOSE.
Open transparent cover on door operator.
Unlock the switching spindle by moving the red no-load lever (19) to the
front and by pushing the inner door link disk (20) in direction of spindle
(see fig. 11).
Turn the knurled wheel (21) clockwise until the carriage (22) is approx. 5 mm
before the left chamfered end of the switching spindle (see fig. 11).
ca. 5 mm
1
2
9
0
Advice:
The control unit can only be programmed with valid reference
point. For this travel the door once electrically to the OPEN and
CLOSE position.
5.3 Setting the reference point
5. Initial Operation of Control Unit Control 144N / 145N
English / Page 15
GB
Re-lock the door link disk and secure it by a hearable engaging of the no-load
lever.
Now the door has to be opened fully by hand (Dynamic 121 - 128).
Now turn with the small knurled wheel (23) the adjusting spindle, until the
reference point switch (24) is actuated by the carriage (22) (see fig. 12).
Then turn the small knurled wheel (23) 2 turns (Dynamic 121 - 128) resp.
5 turns (Dynamic 300 - 301) counterclockwise.
Close the transparent cover again.
Move the door, power-operated, to the set end-of-travel position CLOSED.
Fig. 12: Setting the reference point (end position OPEN)
4 2
3
5.3.2 Dynamic 3-101 - 3-118
Move the door by hand to ist mechanical OPEN travel limit.
Open housing cover on door operator.
Release the stop (grub screw J) of control cam (B).
Set control cam (B) in such way, the the reference point switch (G) is actuated
as shown in fig. 13 (position H), (approx. 2 mm from switch point).
Fix control cam (B) by screwing on grub screw (J).
Close the housing cover again.
Connect to mains and actuate button CLOSE DOOR (12).
The door travels to the travel limit CLOSE, which is pre-set by factory.
Fig. 13: Setting the reference point
English / Page 16
5. Initial Operation of Control Unit Control 144N / 145N
English / Page 17
6.1 Summary of display functions
Meaning of symbols:
LED off
LED on
LED flashing slowly
LED flashing quickly
GB
Display functions
After connecting to mains supply the
control unit performs a self-check. (all
control lights light up for approx. 2 sec.).
See as well door stages, page 19.
Permanent actuation of control
elements
If control light MALFUNCTION (6) lights
up, after shortly pressing button (10),
the control unit changes to the status
indication mode (LED 7 flashing irregularly)
See as well status indications,
page 20.
During normal operation the display shows following door stages:
6. Display Functions and Programming Possibilities
English / Page 18
6. Display Functions and Programming Possibilities
Error messages
If control light MALFUNCTION (6) is
flashing, after shortly pressing button
(10), the respective error number is
indicated (LED's are flashing irregularly -
example: error 7).
Error memory
The error memory indicates the last 5
error messages of the control unit.
Shortly press button .
All LED's light up one after the other in
sequence 1 - 8.
The control unit indicates the current
error.
Press button (12) in order to have old
errors indicated.
Press button (11) in order to have the
current error indicated.
Press button in order to terminate the
indication of error memory.
All LED's go off in sequence 8 - 1.
Advice:
The error number is calculated by adding the irregularly
flashing LED's.
See as well section 9.2, error numbers.
6. Display Functions and Programming Possibilities
English / Page 19
GB
Indication of door stages:
Door in end-of-travel position OPEN
Door in intermediate position OPEN
Signal light is on
Signal light is flashing
Door in end-of-travel position CLOSED
Door in intermediate position CLOSED
Door passes the reference point
Permanent actuation of a control element
Malfunction, current error message
Remote control is actuated
Voltage
English / Page 20
6. Display Functions and Programming Possibilities
Status indications:
IMPULSE button pressed
OPEN button pressed
CES (closing edge safety
device) OPEN actuated
CLOSE button pressed
CES (closing edge safety
device) CLOSED actuated
Photocell actuated
Static current circuit is interrupted
/