Operating instructions
Analoge / digital interface
RINT X12
099-000769-EW501 Observe additional system documents! 29.06.2015
Register now
and benefit!
Jetzt Registrieren
und Profitieren!
www.ewm-group.com
*For details visit
www.ewm-group.com
*
General instructions
CAUTION
Read the operating instructions!
The operating instructions provide an introduction to the safe use of the products.
•
Read the operating instructions for all system components!
•
Observe accident prevention regulations!
•
Observe all local regulations!
• Confirm with a signature where appropriate.
In the event of queries on installation, commissioning, operation or special conditions at the installation
site, or on usage, please contact your sales partner or our customer service department on
+49 2680 181-0.
A list of authorised sales partners can be found at www.ewm-group.com.
Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other
form of liability, regardless of type, shall be accepted. This exclusion of liability shall be deemed accepted by the
user on commissioning the equipment.
The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are
observed during installation, operation, usage and maintenance of the equipment.
An incorrectly performed installation can result in material damage and injure persons as a result. For this reason,
we do not accept any responsibility or liability for losses, damages or costs arising from incorrect installation,
improper operation or incorrect usage and maintenance or any actions connected to this in any way.
© EWM AG · Dr. Günter-Henle-Str. 8 · D-56271 Mündersbach, Germany
The copyright to this document remains the property of the manufacturer.
Reprinting, including extracts, only permitted with written approval.
The content of this document has been prepared and reviewed with all reasonable care. The information provided is subject
to change, errors excepted.
Contents
Notes on the use of these operating instructions
099-000769-EW501
29.06.2015
3
1 Contents
1
Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 General .......................................................................................................................................... 7
3 Intended use ........................................................................................................................................... 8
3.1 Applications .................................................................................................................................... 8
3.1.1 Automation ..................................................................................................................... 8
3.2 Revision ......................................................................................................................................... 8
3.3 Use and operation solely with the following machines .................................................................. 8
3.4 Documents which also apply ......................................................................................................... 9
3.4.1 Warranty ......................................................................................................................... 9
3.4.2 Declaration of Conformity ............................................................................................... 9
3.4.3 Welding in environments with increased electrical hazards ........................................... 9
3.4.4 Service documents (spare parts and circuit diagrams) .................................................. 9
4 Machine description – quick overview .............................................................................................. 10
5 Design and function ............................................................................................................................. 11
5.1 Connecting the RINT X12 ............................................................................................................ 11
5.1.1 The system bus ............................................................................................................ 11
5.1.2 The parallel cabling ...................................................................................................... 11
5.2 Basic configuration using plug-in jumpers ................................................................................... 12
5.2.1 Select the welding-system ............................................................................................ 12
5.2.2 Selecting the input logic ............................................................................................... 12
5.2.3 Main control signal standardisation .............................................................................. 13
5.2.4 Selecting the JOB counting method ............................................................................. 13
5.3 Permanently configurable standard signals ................................................................................. 14
5.3.1 Enable start .................................................................................................................. 14
5.3.2 Control voltage active ................................................................................................... 14
5.3.3 Inching mode ................................................................................................................ 14
5.3.4 Operating modes .......................................................................................................... 15
5.3.5 Pulse process ............................................................................................................... 15
5.3.6 JOB selection ............................................................................................................... 15
5.4 Special signals ............................................................................................................................. 16
5.4.1 Configuration of special signals .................................................................................... 16
5.4.2 Advanced JOB mode ................................................................................................... 16
5.5 Standard signals for free actuation .............................................................................................. 16
5.5.1 Start process ................................................................................................................ 16
5.5.2 Start auxiliary process (for Tetrix / forceTig only) ......................................................... 16
5.5.3 Pulse mode (for Phoenix / alpha Q only) ..................................................................... 17
5.5.4 superPuls (only Phoenix / alpha Q) .............................................................................. 17
5.5.5 Lift arc (only Phoenix / alpha Q MM) ............................................................................ 17
5.5.6 Pulse modes (for Tetrix / forceTig only) ....................................................................... 17
5.5.7 Reset error .................................................................................................................... 17
5.5.8 Gas test 1 ..................................................................................................................... 18
5.5.9 Gas test 2 ..................................................................................................................... 18
5.5.10 Inching .......................................................................................................................... 18
5.5.11 Reverse inching ............................................................................................................ 18
5.5.12 Cold wire on .................................................................................................................. 19
5.5.13 tigSpeed on .................................................................................................................. 19
5.6 JOB mode .................................................................................................................................... 20
5.6.1 Enabling JOB selection ................................................................................................ 20
5.6.2 JOB selection ............................................................................................................... 20
Contents
Notes on the use of these opera
ting instructions
4
099-000769-EW501
29.06.2015
5.7 Chosing the process logic ............................................................................................................ 21
5.7.1 Program operation ........................................................................................................ 21
5.7.2 Control signal operation ................................................................................................ 22
5.7.3 Advanced control signal operation ............................................................................... 24
5.8 Process signals ............................................................................................................................ 25
5.8.1 I > 0 Signal .................................................................................................................... 25
5.8.2 Ready for welding ......................................................................................................... 25
5.8.3 Sticking ......................................................................................................................... 25
5.8.4 Error signals .................................................................................................................. 25
5.8.5 Process active .............................................................................................................. 26
5.8.6 Main current signal ....................................................................................................... 26
5.8.7 Workpiece touch detection ........................................................................................... 26
5.8.8 I > 0 Auxiliary process .................................................................................................. 27
5.8.9 Process signals diagram ............................................................................................... 27
5.8.10 Output of analogue values ............................................................................................ 28
5.9 Special functions .......................................................................................................................... 29
5.9.1 Position search ............................................................................................................. 29
5.9.2 TANDEM operation (only Phoenix / alpha Q) ............................................................... 29
5.9.3 WF switching ................................................................................................................ 29
5.10 Process data monitoring (Phoenix / alpha Q) .............................................................................. 30
5.11 Signals for matching with the positioning device ......................................................................... 32
5.11.1 Ignition time: TZ-Zünd ................................................................................................... 32
5.11.2 TZ-Set ........................................................................................................................... 32
5.11.3 Arc interruption time: TZ-LIBO ...................................................................................... 33
5.11.4 Return time, TZ-Reset .................................................................................................. 33
5.11.5 Output of analogue values ............................................................................................ 34
6 The diagnostics interface .................................................................................................................... 35
6.1 PC system requirements .............................................................................................................. 35
6.2 Commissioning ............................................................................................................................. 35
6.3 Scope of diagnostics .................................................................................................................... 35
7 Overview of plug (jumper) configurations ......................................................................................... 36
7.1 Operating modes, start, machine functions ................................................................................. 38
7.2 JOB selection, switching, internal/external JOB selection ........................................................... 39
7.3 Program selection ........................................................................................................................ 39
7.4 Control voltages (nominal values) ................................................................................................ 40
7.5 Process signals ............................................................................................................................ 41
7.6 Welding data monitoring signals .................................................................................................. 42
7.7 Analogue output signals ............................................................................................................... 42
8 Error messages on the system ........................................................................................................... 43
8.1 Phoenix / alpha Q system ............................................................................................................ 43
8.2 Tetrix / forceTig system ................................................................................................................ 44
9 Overview of machine software functions (firmware) ........................................................................ 45
10 Configuration data overview ............................................................................................................... 46
11 Circuit diagrams ................................................................................................................................... 48
11.1 Control signal operation ............................................................................................................... 48
11.2 Program operation ....................................................................................................................... 50
12 Appendix A ............................................................................................................................................ 52
12.1 Overview of EWM branches......................................................................................................... 52
Safety instructions
Notes on the use of these operating instructions
099-000769-EW501
29.06.2015
5
2 Safety instructions
2.1 Notes on the use of these operating instructions
DANGER
Working or operating procedures which must be closely observed to prevent imminent
serious and even fatal injuries.
•
Safety notes include the "DANGER" keyword in the heading with a general warning symbol.
• The hazard is also highlighted using a symbol on the edge of the page.
WARNING
Working or operating procedures which must be closely observed to prevent serious
and even fatal injuries.
• Safety notes include the "WARNING" keyword in the heading with a general warning
symbol.
• The hazard is also highlighted using a symbol in the page margin.
CAUTION
Working or operating procedures which must be closely observed to prevent possible
minor personal injury.
• The safety information includes the "CAUTION" keyword in its heading with a general
warning symbol.
• The risk is explained using a symbol on the edge of the page.
CAUTION
Working and operating procedures which must be followed precisely to avoid damaging
or destroying the product.
• The safety information includes the "CAUTION" keyword in its heading without a general
warning symbol.
• The hazard is explained using a symbol at the edge of the page.
Special technical points which users must observe.
Instructions and lists detailing step-by-step actions for given situations can be recognised via bullet
points, e.g.:
• Insert the welding current lead socket into the relevant socket and lock.
Safety instructions
Explanation of icons
6
099-000769-EW501
29.06.2015
2.2 Explanation of icons
Symbol
Description
Special technical points which users must observe.
Correct
Wrong
Press
Do not press
Press and keep pressed
Turn
Switch
Switch off machine
Switch on machine
ENTER
ENTER
ENTER (enter the menu)
NAVIGATION
NAVIGATION (Navigating in the menu)
EXIT
EXIT (Exit the menu)
4 s
Time display (example: wait 4s/press)
Interruption in the menu display (other setting options possible)
Tool not required/do not use
Tool required/use
Safety instructions
General
099-000769-EW501
29.06.2015
7
2.3 General
WARNING
Risk of accidents if these safety instructions are not observed!
Non-observance of these safety instructions is potentially fatal!
• Carefully read the safety information in this manual!
• Observe the accident prevention regulations in your country.
• Inform persons in the working area that they must observe the regulations!
Validity of this document!
This document is only valid in combination with the operating instructions for the
power source being used (welding machine)!
• Read the operating instructions, in particular the safety instructions for the power source
(welding machine)!
CAUTION
Obligations of the operator!
The respective national directives and laws must be observed for operation of the
machine!
• National implementation of the framework directive (89/391/EWG), as well as the
associated individual directives.
• In particular, directive (89/655/EWG), on the minimum regulations for safety and health
protection when staff members use equipment during work.
• The regulations regarding work safety and accident prevention for the respective country.
• Setting up and operating the machine according to IEC 60974-9.
• Check at regular intervals that users are working in a safety-conscious way.
• Regular checks of the machine according to IEC 60974-4.
Damage due to the use of non-genuine parts!
The manufacturer's warranty becomes void if non-genuine parts are used!
• Only use system components and options (power sources, welding torches, electrode
holders, remote controls, spare parts and replacement parts, etc.) from our range of
products!
• Only insert and lock accessory components into the relevant connection socket when the
machine is switched off.
Intended use
Applications
8
099-000769-EW501
29.06.2015
3 Intended use
WARNING
Hazards due to improper usage!
Hazards may arise for persons, animals and material objects if the equipment is not
used correctly. No liability is accepted for any damages arising from improper usage!
• The equipment must only be used in line with proper usage and by trained or expert staff!
• Do not modify or convert the equipment improperly!
CAUTION
Damage due to the use of non-genuine parts!
The manufacturer's warranty becomes void if non-genuine parts are used!
• Only use system components and options (power sources, welding torches, electrode
holders, remote controls, spare parts and replacement parts, etc.) from our range of
products!
• Only insert and lock accessory components into the relevant connection socket when the
machine is switched off.
3.1 Applications
3.1.1 Automation
Automated, robot-controlled welding production with the digital robot power sources.
3.2 Revision
Revision
Date
Change
1.0
XX.XX.XXXX
Draft version
1.1 01/03/2015 MAG, superPuls and lift arc signals, selection of advanced JOBs,
EWM Config function, latched modes,
Tetrix, additional control voltage, tigSpeed activation
3.3 Use and operation solely with the following machines
WIG / TIG
MIG / MAG
RINT X12 Tetrix 352, 452, 552
Tetrix 352 AC/DC
Tetrix 352 AC/DC AW
Tetrix 352, 452, 552, 1002 AW
Tetrix 152, 352, 552 Plasma
Tetrix 152, 352, 552 Plasma AW
forceTig 352 AC/DC
forceTig 552, 1002
alpha Q 352, 552
Phoenix 352, 452, 552, 1002 RC
Phoenix 552 RC Tandem
alpha Q 352, 552 MM
Phoenix 352, 452, 552, 1002 MM
RC
Phoenix 552 MM Tandem
Intended use
Documents which also apply
099-000769-EW501
29.06.2015
9
3.4 Documents which also apply
3.4.1 Warranty
For more information refer to the "Warranty registration" brochure supplied and our information
regarding warranty, maintenance and testing at www.ewm-group.com
!
3.4.2 Declaration of Conformity
The designated machine conforms to EC Directives and standards in terms of its design
and construction:
•
EC Low Voltage Directive (2006/95/EC),
• EC EMC Directive (2004/108/EC),
This declaration shall become null and void in the event of unauthorised modifications, improperly
conducted repairs, non
-observance of the deadlines for the repetition test and / or non-permitted
conversion work not specifically authorised by the manufacturer.
The original copy of the declaration of conformity is enclosed with the unit.
3.4.3 Welding in environments with increased electrical hazards
In compliance with
IEC / DIN EN 60974, VDE 0544 the machines can be used in
environments with an increased electrical hazard.
3.4.4 Service documents (spare parts and circuit diagrams)
DANGER
Do not carry out any unauthorised repairs or modifications!
To avoid injury and equipment damage, the unit must only be repaired or modified by
specialist, skilled persons!
The warranty becomes null and void in the event of unauthorised interference.
• Appoint only skilled persons for repair work (trained service personnel)!
Original copies of the circuit diagrams are enclosed with the unit.
Spare parts can be obtained from the relevant authorised dealer.
Machine description
– quick overview
Documents which also apply
10
099-000769-EW501
29.06.2015
4 Machine description – quick overview
The following operating instructions describe the commissioning and functionality of the RINT X12
analogue/digital interface. The interface is intended for operation on digital power sources in the Phoenix /
alpha Q (MIG/MAG) and Tetrix / forceTig (WIG) machine series. The same RINT X12 can be used for
both power sources. To change from a Phoenix / alpha Q to a Tetrix / forceTig -based welding system, it
is merely necessary to change the configuration.
The RINT X12 has numerous options for actuation, and these are supported in full by the PC300.NET
welding parameter software. It is advisable to use the PC300.NET software wherever possible to set up
the RINT X12.
Design and function
Connecting the RINT X12
099-000769-EW501
29.06.2015
11
5 Design and function
5.1 Connecting the RINT X12
5.1.1 The system bus
The RINT X12 is integrated into the Phoenix / alpha Q and Tetrix / forceTig welding system using a digital
system bus. Different connection types are available depending on the installation method for the control:
Figure 5-1
Item
Symbol
Description 0
1
"External" assembly option, e.g. in a switch cabinet
2
Assembly option on the power source in the casing (RC machine series)
In general, with external assembly the parallel cabling for the actuation signals should be kept as short as
possible to avoid interference in the signal lines. The connection line on the system bus is designed to be
interference-free for a specific length and is therefore better suited to bridging the required connection
length to the power source.
The RINT X12 is ready for communication after the system bus connection has been made and the
power source switched on.
5.1.2 The parallel cabling
Creates the connections required for the actuation signals and is set up using coded plug connectors.
The plug coding prevents signal lines becoming mixed up (e.g. when changing the interface).
This creates all the connections for operation.
Design and function
Basic configuration using plug
-in jumpers
12
099-000769-EW501
29.06.2015
5.2 Basic configuration using plug-in jumpers
The RINT X12 has a series of jumpers to configure various basic settings that cannot be changed during
operation.
These settings must be made before switching on the power source!
5.2.1 Select the welding-system
The welding system to be used must be selected by means of jumper 16. Operation is not possible if the
pre-set value is incorrect. The states of all the relays will change constantly and simultaneously to
indicate this once the system starts. In this case, the system must be switched off and the jumper setting
corrected.
JP 16 Input logic
X Phoenix / alpha Q welding system
expected
- Tetrix / forceTig welding system expected
5.2.2 Selecting the input logic
Jumpers 4 and 5 are used to modify the physical logic of the input signals to the automation control. The
RINT X12 supports both a positive and a negative actuation logic. With the positive logic, switching on
actuates active signals at +24 V. With the negative logic, an active signal is taken to earth and a positive
input level (above pull-up) is interpreted as a "low" signal.
JP 4
JP 5
Input logic
1-2 1-2 Positive input logic (factory setting)
2-3 2-3 Negative input logic
Combinations not given in the table will have undesirable consequences!
Design and function
Basic configuration using plug-
in jumpers
099-000769-EW501
29.06.2015
13
5.2.3 Main control signal standardisation
Jumpers 1 and 2 can be configured to modify the main control signal. In this process, the actuation range
for the WF value (MIG/MAG) or the welding current setpoint value (TIG) is modified according to the
configuration for control signal operation.
MIG/MAG processes (Phoenix / alpha Q):
JP 1 JP 2 Input logic
X X 0 to 24 m/min (factory setting)
X - 0 to 30 m/min
- X 0 to 10 m/min
- - 0 to 20 m/min
TIG processes (Tetrix / forceTig):
JP 1
JP 2
Input logic
X X 0 to 1000 A/min
X - 0 to 500 A
- X 0 to 100 A
- - 0 to nominal system current
(factory setting)
(1)
(1)
The nominal system current comes from the type designation and is automatically detected by the
RINT X12 when the system is switched on.
5.2.4 Selecting the JOB counting method
The counting method for welding characteristics (JOBs) usually is 1 to 255. The values are stored in an 8
bit field so that, in general, 256 JOBs can be selected. System displays are compatible with the JOB
counting method 1 to 255. The possibility to select all 256 JOBs at the power source can be configured
with jumper 3. In this case, the counting method starts with the value 0 for JOB 1.
JP 3 Signal
Counting method/system
display
- 0…255 1…256/511
(2)
X 1…255
(1)
1…255/510
(2)
(factory setting)
(1)
Signal activation 0 causes no change
2)
Must be supported by the welding system (Multimatrix machine).
Design and function
Permanently configurable
standard signals
14
099-000769-EW501
29.06.2015
5.3 Permanently configurable standard signals
A series of signals can be permanently set using plug-in jumpers to reduce the amount of wiring work and
in case a specific configuration is to be used. Alternatively, these signals can be actuated via external
signals if the relevant jumper is not plugged in.
5.3.1 Enable start
To increase the safety of the system, a running process can be interrupted immediately by stopping the
enable signal. This is especially important in complex program sequences where merely stopping the
start signal would cause the process to stop but would not immediately interrupt the system. In this case,
the system also reports an error.
The enable signal can be set as a fixed value by setting jumper JP6. The control is thus ready for
operation immediately each time the welding system is switched on (main switch).
With the EWM Config Tool the function of the signal can be changed so that the RINT X12 is completely
neutralised when the signal is stopped, i.e. all prioritisations of control signals are stopped, for example.
JP6 Operating mode
- RINT X12 only reacts to a start signal if signal X10/3 is set.
X Start signal is always accepted; signal X10/3 is not required.
5.3.2 Control voltage active
For operation with nominal values via analogue control voltages, jumper JP7 can be set as a fixed value.
This enables control signal operation to be set permanently without external wiring (except for analogue
voltages).
Alternatively, the signal can also be actuated by an external signal:
JP7 Operating mode
- No external control signals are accepted except when
overriding with the X10/4 signal (factory setting).
X External control signals are always accepted, an external
X10/4 signal is not required.
5.3.3 Inching mode
Two different welding wire inching modes are available which can be pre-defined on the RINT X12 by
means of jumper JP8.
Alternatively, the signal can be activated by an external signal:
JP8
1)
Operating mode
- Inching is performed by means of a ramp function
2)
. This function
can be overridden by the external X10/9 signal.
(factory setting)
X Inching is always performed at a constant speed
3)
, no external
X10/9 signal required.
1)
The constant inching speed can be reconfigured with the EWM Config Tool to enable setting the speed
based on the WF specification (control voltage).
This mode is available in the MAG system operating mode only.
2)
The wire is inched for 2 seconds continuously at 1 m/min and then moved at 6 m/min for 6 seconds.
Inching speed then remains at this final value. The final value depends on the cold wire drive used.
(3)
The wire is moved continuously at 3 m/min.
Design and function
Permanently configurable standard signals
099-000769-EW501
29.06.2015
15
5.3.4 Operating modes
With jumpers JP9 and JP10 the individual operating modes can be set as a fixed value.
JP9/X5/3 JP10/X5/4 Operating mode with
latched modes
disabled
Operating mode with
latched modes
enabled
- - Non-latched Non-latched
- X Non-latched
Latched
X - Non-latched Special latched
X X Special non-latched Special non-latched
Alternatively, the operating mode can also be actuated via the external signals X5/3 and X5/4.
The factory settings are such that JP9 and JP10 are not set.
5.3.5 Pulse process
With the JP11 jumper, a pulse process can be pre-defined on the RINT X12.
Alternatively, the signal can also be actuated by an external signal:
JP11
Operating mode
- Standard welding is active. This signal can be overridden by
the external X5/5 signal. (Factory setting)
X Pulse welding is active; an external X5/5 signal is not
necessary.
In Tetrix / forceTig systems, thermal pulsing is controlled with this signal.
5.3.6 JOB selection
The RINT X12 can be permanently configured for the selection of JOBs,
or the signal can be activated by an external signal:
JP12
Operating mode
- JOBs are selected via external machines (e.g. JOB manager)
and the RINT X12 does not analyse the signals for the JOB
numbers. You can override this selection with the external
signal X9/11. (factory setting)
X JOBs are selected via the RINT X12, the signals for the JOB
number are assumed from the RINT X12. No external X9/11
signal is required.
Design and function
Special signals
16
099-000769-EW501
29.06.2015
5.4 Special signals
In the following chapter special signals for configuration will be described, which are detected during the
start up phase of the RINT X12.
5.4.1 Configuration of special signals
Jumper X4/5 configures the type of use for the output signals of the relais K5 to K8.
X4/5
Operation mode
Signal active
The relais are used for process signals
Signal not active
The relais are used for process monitoring
This configuration does affect the RINT X12 Phoenix / alpha Q only.
5.4.2 Advanced JOB mode
With jumper 13 the so-called advanced JOB mode is activated. In this mode, the information for operating
mode and welding type is no longer taken from the X5/3, X5/4 and X5/5 signals but from the information
relating to the respective welding program. This allows complex program sequences to be controlled. For
example, a process can be started with a start program but ended without an end program (or vice
versa).
The advanced JOB mode disables the input for control signal mode; the control signal mode can
then no longer be selected!
5.5 Standard signals for free actuation
The signals described below should be actuated using external signals as required. The signal to be
created is based on the pre-selection on the actuation logic.
5.5.1 Start process
This signal is used to activate the welding process according to the operating mode set:
X5/6
Operating mode
Signal active
The welding process is activated.
Signal not
active
Any welding process running is ended.
Start can only be issued if the enable start signal is active!
5.5.2 Start auxiliary process (for Tetrix / forceTig only)
This signal can be used to activate the auxiliary arc for Tetrix / forceTig welding systems with plasma
equipment.
X5/7
Operating mode
Signal active
The auxiliary process is activated.
Signal not
active
Any auxiliary process running is ended.
Only available in combination with Tetrix / forceTig RINT X12.
Design and function
Standard signals for free actuation
099-000769-EW501
29.06.2015
17
5.5.3 Pulse mode (for Phoenix / alpha Q only)
This signal switches between standard and pulse welding in MIG/MAG processes.
X5/5
Operating mode
Signal active
Pulse welding activated.
Signal not active
Standard welding activated.
5.5.4 superPuls (only Phoenix / alpha Q)
This signal switches on the superPuls mode.
X4/5
Operating mode
Signal active
superPuls
1)
enabled.
Signal not active
superPuls disabled.
1)
Use of this signal has to be enabled with the EWM Config Tool first.
5.5.5 Lift arc (only Phoenix / alpha Q MM)
This signal switches ignition to lift arc mode.
X5/5
Operating mode
Signal active
Lift arc
1)
enabled.
Signal not active
Lift arc disabled.
1)
Use of this signal has to be enabled with the EWM Config Tool first.
The lift arc start mode has to be selected in the Expert constants of the JOB.
5.5.6 Pulse modes (for Tetrix / forceTig only)
These signals allow the different pulse modes to be actuated in different processes. The process (DC or
AC) determines the pre-selection of the possible actuations. An actuation that is not applicable is
automatically overridden.
X5/5 X4/5 Possible process Operating mode
Signal not
active
Signal not
active
DC, AC No pulse mode active
Signal active
Signal not
active
DC, AC
superPuls is active; pulsing alternates
between main and secondary program
(max. 50 Hz)
Signal not
active
Signal active
AC
AC special pulsing (AC pulsing up to max.
50 Hz with a direct current portion in the
secondary phase)
Signal active Signal active DC Metallurgical DC pulsing (up to approx. 15
kHz)
(1)
1)
Must be supported by the welding system.
5.5.7 Reset error
This allows an existing system error to be reset. The signal must be flanked in accordance with the
actuation logic selected. A continuous signal does not cause any error suppression or automatic reset.
X4/8
Operating mode
Signal not
active
No reset of an error
Signal outline
from not active
to active
An existing system error is reset.
In Phoenix / alpha Q and Tetrix / forceTig a distinction is drawn between error messages that can be
reset and those that cannot be reset.
Design and function
Standard signals for free actuation
18
099-000769-EW501
29.06.2015
5.5.8 Gas test 1
The signal permits the manual actuation of the gas valve, e.g. to rinse the gas line. The process shielding
gas is actuated in Tetrix / forceTig systems with plasma equipment.
X10/5 Operating mode
Signal not
active
Gas valve not actuated.
Signal active
Shielding gas valve is actuated.
With welding systems with a certain software version or later, the signal can be used to solely
control the process gas in the control signal mode. Siehe auch Kapitel „Inbetriebnahme / Wahl
der Prozesslogik / Leitsignalbetrieb“
5.5.9 Gas test 2
In Phoenix / alpha Q systems, the signal actuates a blow-out valve; in Tetrix / forceTig systems with
plasma equipment, it actuates the process plasma gas.
X10/6 Operating mode
Signal not
active
Blow-out/plasma gas valve not actuated.
Signal
active
Blow-out/plasma gas valve actuated.
5.5.10 Inching
The signal controls the wire inching mode selected on input X10/9.
X10/7 Operating mode
Signal not
active
Wire inching is ended.
Signal active
Selected wire inching mode is carried out.
With Tetrix / forceTig systems without cold wire the signal has no function. With cold wire
systems, cold wire operation can be controlled solely with this signal provided that the system
uses a certain software version or later.
5.5.11 Reverse inching
The welding wire is reversely inched according to the inching mode selected using input X10/9. The same
time period applies for selecting the ramp function as for the inching process.
X10/10
Operating mode
Signal not
active
Wire return is stopped.
Signal
active
The wire return function selected is performed.
With Tetrix / forceTig systems without cold wire, the signal has no function.
Design and function
Standard signals for free actuation
099-000769-EW501
29.06.2015
19
5.5.12 Cold wire on
In Tetrix / forceTig systems with cold wire equipment, the cold wire is started with the X10/11 input.
X10/11 Operating mode
Signal not
active
Cold wire is stopped
Signal
active
Cold wire is started
The signal cannot be actuated during the welding process.
The effect of the signal depends on the machine equipment. In special cases, this signal has no
function.
5.5.13 tigSpeed on
With Tetrix / forceTig systems with tigSpeed equipment, input X5/8 starts the tigSpeed oscillation.
X10/11 Operating mode
Signal not
active
Oscillation is stopped
Signal
active
Oscillation is started
Design and function
JOB mode
20
099-000769-EW501
29.06.2015
5.6 JOB mode
The digital power sources of the Phoenix / alpha Q and Tetrix / forceTig series manage a multitude of
process parameters stored in a so-called JOB database. In addition to operational settings the welding
characteristics themselves are managed in individual JOBs. Each power source can store up to 256 of
these JOBs. A JOB defines the welding characteristics.
JOBs can be selected using two signal groups on the RINT X12.
5.6.1 Enabling JOB selection
To enable the JOB selection, the selection option must first be enabled via this signal.
X9/11 Operating mode
Signal not
active
JOB selection not possible from RINT X12; JOBs can
be selected using control units, for example
Signal active JOB selection is carried out via RINT X12
This signal can be permanently configured using jumper JP12.
5.6.2 JOB selection
For JOB number preselection, inputs X9/3 to X9/10 are used. Depending on the configuration of JP3 this
enables the selection of 255 or 256 JOBs. When configuring the possibility to select 256 JOBs, please
observe that the logical display at system machines is different from the activation signal (by factor 1).
With Multimatrix machines, advanced JOB selection is possible by setting the bit with the value 256 using
the additional signal X9/12.
JOBs can only be switched during welding pauses. The switching process takes approx. 200 ms.
Not all JOBs are available in the advanced JOB selection. If such a JOB is selected a warning
message is issued to the system.
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
