THUREN FABRICATION 1994-2013 Operating instructions

Type
Operating instructions

THUREN FABRICATION 1994-2013 provides precise instructions for installing pin/stud mount shocks. It guides users to identify their bushing design and material, ensuring proper installation. The manual highlights the importance of avoiding over-tightening to prevent shock stud failure. It outlines specific tightening rotations based on bushing durometer for optimal shock swing angle and stud longevity. Additionally, it cautions against using vice-grips on the shock shaft, emphasizing potential seal damage.

THUREN FABRICATION 1994-2013 provides precise instructions for installing pin/stud mount shocks. It guides users to identify their bushing design and material, ensuring proper installation. The manual highlights the importance of avoiding over-tightening to prevent shock stud failure. It outlines specific tightening rotations based on bushing durometer for optimal shock swing angle and stud longevity. Additionally, it cautions against using vice-grips on the shock shaft, emphasizing potential seal damage.

warning
thuren fabrication
PIN/STUD MOUNT SHOCK INSTRUCTIONS
The below instruction is the result of varying bushing designs and vague
instructions from several Manufacturers.
We highly recommend the following installation procedure, specifically for the Pin/Stud design mount
locations. Over-tightening the mount bushings will not allow the shocks to swing side-to-side (image 1)
easily as required during suspension cycling. Shock Stud failure can be the result of over-tightening.
STEP 1) Assess Your Bushing Design.
If you have a limiting sleeve design (image 2), generally you will tighten the assembly until the top-nut resists
rotation as it touches the torque limit. Still, verifying the bushing material, and applying these same techniques
regarding assessing the mounting design couldn’t hurt. If you have a conventional non-limited design,
move to step number 2.
STEP 2) Assess Your Bushing Material.
If you can easily dig into the rubber with your fingernail, and deform the bushing when you squeeze it, this
would be a softer Durometer bushing. If the bushing material feels more like plastic instead of rubber, and
sounds "hard" when tapped on a table, this would be Hard Durometer material.
STEP 3) Install the Pin-Mount End First
With the bottom washer (if applicable) and bushing installed, push and center the shock body up into the mount,
install the top bushing and washer, and tighten top nut until it just lightly touches the top washer. The top washer
should still be able to spin easily by hand at this point. This is your un-compressed but not loose, neutral position.
STEP 4) Final Tighten Per the Below Notes:
Soft Durometer bushings use 2 full rotations (360° wrench swing x 2) of the top-nut from the neutral position,
which will still allow the acceptable swing angle amount (image 1). Hard Durometer bushings mandate only 3/4
of a rotation (270° wrench swing total from neutral), and no more, as more compression of the bushing assembly
can break the mounting stud.
Over-tightening could result in a shock stud mount failure, which is not covered under warranty. The main
goal here is to not over-tighten this type of mounting design.
It is advised, do not at any time to use vice-grips to hold the shock shaft of either your new or old shocks.
Doing so will cause marring or scorring and cause seal failure which is not a warrantable defect.
warning
image 1 image 2 image 3
shock swing
needed when
suspension
cycles
limiting
sleeve
bushing
design
convential
bushing
design
limit
sleeve
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THUREN FABRICATION 1994-2013 Operating instructions

Type
Operating instructions

THUREN FABRICATION 1994-2013 provides precise instructions for installing pin/stud mount shocks. It guides users to identify their bushing design and material, ensuring proper installation. The manual highlights the importance of avoiding over-tightening to prevent shock stud failure. It outlines specific tightening rotations based on bushing durometer for optimal shock swing angle and stud longevity. Additionally, it cautions against using vice-grips on the shock shaft, emphasizing potential seal damage.

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