Toro 53cm Recycler Lawn Mower User manual

FormNo.3381-303RevA

53cmRecycler

LawnMower

ModelNo.20995—SerialNo.314000001andUp

ModelNo.20996—SerialNo.314000001andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourmachineproperlyandtoavoidinjuryand

equipmentdamage.Youareresponsibleforoperatingthe

machineproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourmachineready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.

Figure1

1.Modelandserialnumberlocation

Writetheproductmodelandserialnumbersinthefollowing

space:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,seetheseparateproduct-specicDeclarationof

Conformity(DOC)sheet.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbytheengine

manufacturerinaccordancewithSAEJ1940.Ascongured

tomeetsafety,emission,andoperatingrequirements,the

actualenginehorsepoweronthisclassoflawnmowerwill

besignicantlylower.

Donottamperwiththeenginecontrolsoralterthegovernor

speed;doingsomaycreateanunsafeconditionresultingin

personalinjury.

Contents

Introduction..................................................................1

GeneralLawnMowerSafety.....................................2

SoundPressure......................................................3

SoundPower..........................................................3

Hand/ArmVibration..............................................3

SafetyandInstructionalDecals.................................4

Setup............................................................................5

1UnfoldingtheHandle............................................5

2InstallingtheRecoil-starterRopeintheRope

Guide.................................................................6

3FillingtheEnginewithOil......................................6

4InstalltheMulchPlugortheGrassBag....................7

ProductOverview..........................................................8

Specications.........................................................9

Operation.....................................................................9

FillingtheFuelTank................................................9

CheckingtheEngineOilLevel.................................10

AdjustingtheCuttingHeight....................................10

AdjustingtheUpperHandleHeight..........................11

StartingtheEngine.................................................11

UsingtheSelf-propelDrive......................................12

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3381-303*A

UsingtheSelf-propelDrive......................................12

StoppingtheEngine...............................................13

MulchingtheClippings...........................................13

BaggingtheClippings.............................................13

Side-dischargingtheClippings..................................14

OperatingTips......................................................15

Maintenance.................................................................17

RecommendedMaintenanceSchedule(s)......................17

PreparingforMaintenance.......................................17

ReplacingtheAirFilter............................................17

ChangingtheEngineOil.........................................18

LubricatingtheWheelGears....................................19

LubricatingtheUpperHandle..................................19

AdjustingtheSelf-propelDriveCable........................19

AdjustingtheSelf-propelDriveCable........................20

ReplacingtheBlade................................................20

CleaningtheUndersideoftheMachine

Housing............................................................21

Storage........................................................................22

PreparingtheMachineforStorage............................22

FoldingtheHandle.................................................22

RemovingtheMachinefromStorage.........................23

TestingtheMachineSafetySystem............................23

Safety

Improperlyusingormaintainingthismowercanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructions.

Torodesignedandtestedthismachineforreasonablysafe

service;however,failuretocomplywiththefollowing

instructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthemowerreadand

understandthecontentsofthismanualbeforethe

engineiseverstarted.Payparticularattentiontothe

safetyalertsymbol(

Figure2),whichmeansCaution,

Warning,orDanger—“personalsafetyinstruction.”

Readandunderstandtheinstructionbecauseithasto

dowithsafety.Failuretocomplywiththeinstruction

mayresultinpersonalinjury.

GeneralLawnMowerSafety

ThefollowinginstructionshavebeenadaptedfromEN836.

Thiscuttingmachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Failuretoobservethefollowing

safetyinstructionscouldresultinseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationscan

restricttheageoftheoperator.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir

property.

•Understandexplanationsforallpictogramsusedonthe

mowerorintheinstructions.

Gasoline

WARNING-Gasolineishighlyammable.Takethe

followingprecautions.

•Storefuelincontainersspecicallydesignedforthis

purpose.

•Refueloutdoorsonlyanddonotsmokewhilerefueling.

•Addfuelbeforestartingtheengine.Neverremovethe

capofthefueltankoraddgasolinewhiletheengineis

runningorwhentheengineishot.

•Ifgasolineisspilled,donotattempttostarttheengine

butmovethemowerawayfromtheareaofspillageand

avoidcreatinganysourceofignitionuntilgasolinevapors

havedissipated.

•Replaceallfueltankandcontainercapssecurely.

Preparation

•Whilemowing,alwayswearsubstantialfootwearandlong

trousers.Donotoperatetheequipmentwhenbarefoot

orwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallstones,sticks,wires,bonesand

otherforeignobjects.

•Beforeusing,alwaysvisuallyinspecttoseethatguards,

andsafetydevices,suchasdeectorsand/orgrass

catchers,areinplaceandworkingcorrectly.

•Beforeusing,alwaysvisuallyinspecttoseethattheblades,

bladeboltsandcutterassemblyarenotwornordamaged.

Replacewornordamagedbladesandboltsinsetsto

preservebalance.

Starting

•Donottiltthemowerwhenstartingtheengineunlessthe

mowerhastobetiltedforstarting.Inthiscase,donot

tiltitmorethanabsolutelynecessaryandliftonlythepart

whichisawayfromtheoperator.

•Starttheenginecarefullyaccordingtoinstructionsand

withfeetwellawayfromtheblade(s)andnotinfrontof

thedischargechute.

Operation

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Mowonlyindaylightoringoodarticiallight.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Donotputhandsorfeetnearorunderrotatingparts.

Keepclearofthedischargeopeningatalltimes.

•Neverpickuporcarryalawnmowerwhiletheengineis

running.

•Useextremecautionwhenreversingorpullinga

pedestriancontrolledlawnmowertowardsyou.

•Walk,neverrun.

•Slopes:

–Donotmowexcessivelysteepslopes.

–Exerciseextremecautionwhenonslopes.

–Mowacrossthefaceofslopes,neverupanddown,

andexerciseextremecautionwhenchangingdirection

onslopes.

–Alwaysbesureofyourfootingonslopes.

•Reducespeedonslopesandinsharpturnstoprevent

overturningorlossofcontrol.

•Stopthebladeifthelawnmowerhastobetiltedfor

transportationwhencrossingsurfacesotherthangrass

andwhentransportingthelawnmowertoandfromthe

areatobemowed.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Stoptheengine

–wheneveryouleavethelawnmower.

–beforerefueling.

–beforeremovingthegrasscatcher.

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

•Stoptheengineanddisconnectthespark-plugwire.

–beforeclearingblockagesoruncloggingchute.

–beforechecking,cleaningorworkingonthelawn

mower.

–afterstrikingaforeignobject,inspectthelawnmower

fordamageandmakerepairsbeforerestartingand

operatingthelawnmower.

–iflawnmowerstartstovibrateabnormally(check

immediately).

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

•Watchoutfortrafcwhencrossingornearroadways.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Donotusepressure-cleaningequipmentonmachine.

•Neverstoretheequipmentwithgasolineinthetankand

insideabuildingwherefumescanreachanopename

orspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandgasolinestorageareafreeof

grass,leaves,orexcessivegrease.

•Checkgrasscatchercomponentsandthedischargeguard

frequentlyandreplacewithmanufacturer'srecommended

parts,whennecessary.

•Replacewornordamagedpartsforsafety.

•Replacefaultysilencers.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatinganengineatexcessivespeedcan

increasethehazardofpersonalinjury.

•Becarefulduringadjustmentofthelawnmowerto

prevententrapmentofthengersbetweenmovingblades

andxedpartsofthelawnmower.

•Toensurethebestperformanceandsafety,

purchaseonlygenuineTororeplacementpartsand

accessories.Donotuse

will t

partsandaccessories;

theymaycauseasafetyhazard.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof89

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand/ArmVibration

Measuredvibrationlevelforrighthand=5.1m/s

Measuredvibrationlevelforlefthand=4.8m/s

UncertaintyValue(K)=2.0m/s2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN836.

SafetyandInstructionalDecals

Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

108-7450

1.Heightofcut

108-7451

1.Heightofcut

110-9457

1.EngineswitchOff

3.Unlocked

2.EngineswitchOn

4.Locked

112-8760

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

114-7982

1.Warning—readtheOperator'sManual.

2.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—disconnectthesparkplugwireandreadthe

instructionsbeforeservicingorperformingmaintenance.

4.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

5.Cutting/dismembermenthazardofhandorfoot,mower

blade—donotoperateupanddownslopes;operatesideto

sideonslopes;stoptheenginebeforeleavingtheoperating

position;andlookbehindyouwhenbackingup.

121–2370

1.Handleinraisedposition3.Footpedallocation

2.Handleinloweredposition

Setup

Important:Removeanddiscardtheprotectiveplastic

sheetthatcoverstheengine.

UnfoldingtheHandle

NoPartsRequired

Procedure

1.UnfoldthehandleasillustratedinFigure3andFigure

G020407

Figure3

Model20995shown

Figure4

Model20995shown

2.Tightenallhandleknobs.

3.Movetheupperhandletothedesiredpositionand

tightentheupperhandleknobrmly(model20996

only)(Figure5).

Figure5

InstallingtheRecoil-starter

RopeintheRopeGuide

NoPartsRequired

Procedure

Important:Youmustinstalltherecoil-starterropein

theropeguide.

Holdtheblade-controlbartotheupperhandleandpullthe

recoil-starterropethroughtheropeguideonthehandle

(

Figure6).

Figure6

1.Recoil-starterrope2.Ropeguide

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Thismachinedoesnotcomewithoilinthe

engine.Beforestartingtheengine,lltheenginewith

oil.

Important:Changetheengineoilaftertherst5

operatinghours;changeityearlythereafter.Referto

ChangingtheEngineOil(page18).

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure7)andpourabout3/4of

thecrankcasecapacityofoilintotheoil-lltube.

Note:Max.ll:0.59l(20oz.),type:SAE30detergent

oilwithanAPIserviceclassicationofSF,SG,SH,

SJ,SL,orhigher.

Figure7

3.Wipeoffthedipstickendwithacleancloth.

4.Insertthedipstickintotheoil-lltube,andscrewit

inuntilitstops.

5.Removethedipstickandreadtheoillevelonthe

dipstick;refertoFigure7.

•Iftheoillevelistoolow,addasmallamountof

oilslowlytotheoil-lltube,andthenrepeatsteps

3through5untiltheoilleveliscorrectasshown

inFigure7.

•Iftheoillevelistoohigh,draintheexcessoiluntil

youobtainthecorrectoillevelonthedipstick.To

draintheexcessoil,referto

ChangingtheEngine

Oil(page18)

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

6.Installthedipsticksecurelybyhand.

InstalltheMulchPlugorthe

GrassBag

NoPartsRequired

Procedure

Important:Youmustcorrectlyinstallthemulchplug

(formulchingorside-discharging)orthegrassbag(for

bagging);otherwise,theenginewillnotstart.

Themachinehasasafetyswitch,locatedatthebottomofthe

channelatthetop,rightrearofthemachine,thatprevents

themachinefromoperatingwithoutamulchplugoragrass

bag.Thispreventsthemachinefromthrowingdebrisatthe

operatorthroughtherearchute.

Fortheswitchtodetectthepresenceofthemulchplug,the

topofthemulchpluglevermustliefullyinthebottom

ofthechannel(Figure8).

Figure8

1.Topofmulchplugleverinchannelbottom

1.Insertthemulchplugintothemachineifitisn'talready

installed(Figure9).

Figure9

2.Squeezethebuttonontheleverwithyourthumb,and

fullyinsertthemulchplugintotheopening(Figure10).

Figure10

3.Releasethebuttonontheleverandensurethatthetop

oftheleverisliesfullyintheswitchchannel(Figure

11).Ifthetopoftheleverisnotintheswitch

channel,yourmachinewillnotstart.

Figure11

Note:Iftheleverdoesnotlatchproperly,disconnect

thewirefromthesparkplugandcheckforandremove

anydebrisbuildupinthetunnel.

ProductOverview

Figure12

Model20995

1.Sparkplug

5.Recoil-starthandle

2.Cutting-heightlever(4)

6.Blade-controlbar

3.Airlter7.Self-propel-drivebar

4.Fuel-tankcap

8.Oilll/Dipstick

G020408

Figure13

Model20996

1.Cutting-heightlever(4)

6.Recoil-starthandle

2.Airlter

7.Blade-controlbar

3.Fuel-tankcap8.Upper-handleknob

4.Oilll/Dipstick9.Sparkplug

5.Footpedal

Figure14

1.Grassbag3.Mulchplug(installed)

2.Side-dischargechute

Specications

ModelWeightLengthWidthHeight

2099535kg

(77lb)

145cm

(57in)

56cm

(22in)

99cm

(39in)

2099637kg

(82lb)

157cm

(62in)

56cm

(22in)

112cm

(44in)

Operation

FillingtheFuelTank

RecommendedFuel:

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontains

morethan10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%ethanol),or

E85(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/orengine

damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

Important:Toreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwithgasoline

lessthan30daysold;runthemachinedrybeforestoring

itformorethan30days.

Donotusefueladditivesotherthanafuel

stabilizer/conditioner.Donotusefuelstabilizers

withanalcoholbasesuchasethanol,methanol,or

isopropanol.

DANGER

Gasolineisextremelyammableandexplosive.A

reorexplosionfromgasolinecanburnyouand

others.

•Topreventastaticchargefromignitingthe

gasoline,placethecontainerand/ormachine

directlyonthegroundbeforelling,notina

vehicleoronanobject.

•Fillthetankoutdoorswhentheengineiscold.

Wipeupspills.

•Donothandlegasolinewhensmokingoraround

anopenameorsparks.

•Storegasolineinanapprovedfuelcontainer,out

ofthereachofchildren.

1.Cleanaroundthefuel-tankcap,andremovethecap

fromthetank(Figure15).

Figure15

1.1cm(1/2in)

2.Fillthefueltank,leavingatleast1cm(1/2inch)from

thebottomoftheneckemptytoallowthegasoline

roomtoexpand.

3.Installthefueltankcapandtightenitsecurelybyhand.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Max.ll:0.59l(20oz.),type:SAE30detergentoilwithan

APIserviceclassicationofSF,SG,SH,SJ,SL,orhigher.

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure16).

Figure16

3.Wipeoffthedipstickendwithacleancloth.

4.Insertthedipstickintotheoil-lltubeandscrewitin

untilitstops.

5.Removethedipstickandreadtheoillevel;referto

Figure16.

•IftheoillevelisbelowtheAddmarkonthe

dipstick,slowlyaddasmallamountofoiltothe

oil-lltube,andthenrepeatsteps

3through5until

theoillevelisattheFullmarkonthedipstick.

•IftheoillevelisabovetheFullmarkonthe

dipstick,draintheexcessoiluntiltheoillevelisat

theFullmarkonthedipstick.Todraintheexcess

oil,refertoChangingtheEngineOil(page18).

Important:Iftheoillevelinthecrankcaseis

toolowortoohighandyouruntheengine,

youmaydamagetheengine.

6.Installthedipsticksecurelybyhand.

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

•Stoptheengineandwaitforallmovingparts

tostop.

•Donotputyourngersunderthehousingwhen

adjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbe

hotandcanseverelyburnyou.Keepawayfromthe

hotmufer.

Adjustthecuttingheightasdesired.Setallfourwheelsto

thesameheight.

Note:Toraisethemachine,moveall4cuttingheightlevers

forward;tolowerthemachine,movethemallrearward

(Figure17).

Figure17

Note:Thecuttingheightsettingsare25mm(1in);38mm

(1-1/2in);51mm(2in);64mm(2-1/2in);76mm(3in);89

mm(3-1/2in);102mm(4in);and114mm(4-1/2in).

AdjustingtheUpperHandle

Height

Model20996only

Youmayraiseorlowertheupperhandletoaposition

comfortableforyou.

Note:Youcannotraisetheupperhandlehigherthanthe

angleofthelowerhandle.

1.Loosentheupper-handleknob(Figure18).

Figure18

2.Movetheupperhandletothedesiredposition(Figure

19).

Figure19

3.Tightentheupper-handleknobrmly(Figure19).

Figure20

StartingtheEngine

Important:Themachinehasasafetysystemthat

preventsyoufromstartingthemachineunlessyourst

installthemulchplugorthegrassbagsecurelyonthe

machine.

1.Installthemulchplug(

Figure21)orthegrassbag

(Figure22)onthemachine.

Figure21

Figure22

2.Holdtheblade-controlbaragainstthehandleandpull

therecoilstarter(Figure23orFigure24).

Figure23

1.Blade-controlbar

Figure24

1.Blade-controlbar

Note:Ifthemachinestilldoesnotstart,contactan

AuthorizedServiceDealer.

3.Testthemachinesafetysystem;refertoTestingthe

MachineSafetySysteminStorage.

UsingtheSelf-propelDrive

Model20995only

Tooperatetheself-propeldrive,squeezetheself-propeldrive

bar(Figure25)towardthehandleandholdit.

Figure25

1.Self-propel-drivebar

Todisengagetheself-propeldrive,releasetheself-propel-drive

bar.

Note:Themaximumself-propelgroundspeedisxed.To

reducethegroundspeed,increasethespacebetweenthe

self-propel-drivebarandthehandle.

UsingtheSelf-propelDrive

Model20996only

Tooperatetheself-propeldrive,simplywalkwithyourhands

ontheupperhandleandyourelbowsatyoursides,andthe

machinewillautomaticallykeeppacewithyou(Figure26and

Figure27).

Figure26

Figure27

Note:Ifthemachinedoesnotfreelyrollbackwardafter

self-propelling,stopwalking,holdyourhandsinplace,and

allowthemachinetorollacoupleofinches(centimeters)

forwardtodisengagethewheeldrive.Youcanalsotry

reachingjustunderthepersonalpacehandletothemetal

handleandpushthemachineforwardacoupleofinches

(centimeters).Ifthemachinestilldoesnotrollbackward

easily,contactanAuthorizedServiceDealer.

StoppingtheEngine

ServiceInterval:Beforeeachuseordaily—Ensurethat

theenginestopswithin3secondsafter

releasingtheblade-controlbar.

Tostoptheengine,releasetheblade-controlbar.

Important:Whenyoureleasetheblade-controlbar,

boththeengineandbladeshouldstopwithin3seconds.

Iftheydonotstopproperly,stopusingyourmachine

immediatelyandcontactanAuthorizedServiceDealer.

MulchingtheClippings

Yourmachinecomesfromthefactoryreadytomulchthe

grassandleafclippingsbackintothelawn.

Ifthegrassbagisonthemachine,removeit;referto

RemovingtheGrassBag(page14)beforemulchingthe

clippings.Iftheside-dischargechuteisonthemachine,

removeitandlocktheside-dischargedoor;refertoRemoving

theSide-dischargeChute(page15)beforemulchingthe

clippings.

Important:Themachinehasasafetyswitchthat

preventsyoufromstartingthemachineunlessyourst

installthemulchplugsecurelyonthemachine(Figure

28).

Figure28

1.Topofmulchplugleverinchannelbottom

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleaf

clippingsfromthelawn.

Iftheside-dischargechuteisonthemachine,removeit

andlocktheside-dischargedoor;refertoRemovingthe

Side-dischargeChute(page15)beforebaggingtheclippings.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheGrassBag

1.Removethemulchplug(Figure29).

Figure29

2.Routethestarterropearoundthelower-ropeguide

(Figure30).

Figure30

Note:Thelower-ropeguidereleasesthestarterrope

whenyoupulltherecoil-starthandle.

3.Insertthegrass-baghandleintothegroovesatthetop

ofthemachine(Figure31).

Important:Themachinehasasafetyswitchthat

preventsyoufromstartingthemachineunlessyou

rstinstallthegrassbagsecurelyonthemachine.

Figure31

RemovingtheGrassBag

1.Routethestarterropearoundthelower-ropeguide

(Figure32).

Figure32

2.Liftthegrass-baghandleoutfromthegroovesatthe

topofthemachineandremovethebagfromthe

machine(Figure33).

Figure33

3.Insertthemulchplug(Figure34).

Figure34

Side-dischargingtheClippings

Usethesidedischargeforcuttingverytallgrass.

Ifthebagisonthemachine,removeitandinsertthemulch

plug;referto

RemovingtheGrassBag(page14)before

side-dischargingtheclippings.

Important:Themachinehasasafetyswitchthat

preventsyoufromstartingthemachineunlessyourst

installthemulchplugsecurelyonthemachine;referto

MulchingtheClippings(page13).

InstallingtheSide-dischargeChute

1.Unlocktheside-dischargedoor(Figure35).

Figure35

2.Liftopentheside-dischargedoor(Figure36).

Figure36

3.Installtheside-dischargechuteandclosethedooronto

thechute(

Figure37).

Figure37

RemovingtheSide-dischargeChute

Toremovethesidedischargechute,reversethestepsabove.

Important:Locktheside-dischargedoorafteryouclose

it(Figure38).

Figure38

OperatingTips

GeneralMowingTips

•Cleartheareaofsticks,stones,wire,branches,andother

debristhatthebladecouldhit.

•Avoidstrikingsolidobjectswiththeblade.Never

deliberatelymowoveranyobject.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelystoptheengine,disconnectthewirefrom

thesparkplug,andexaminethemachinefordamage.

•Forbestperformance,installanewbladebeforethe

cuttingseasonbegins.

•ReplacethebladewhennecessarywithaToro

replacementblade.

CuttingGrass

•Cutonlyaboutathirdofthegrassbladeatatime.Do

notcutbelowthe51mm(2in)settingunlessthegrassis

sparseoritislatefallwhengrassgrowthbeginstoslow

down.RefertoAdjustingtheCuttingHeight(page10).

•Whencuttinggrassover15cm(6in)tall,mowatthe

highestcutting-heightsettingandwalkslower;thenmow

againatalowersettingforthebestlawnappearance.If

thegrassistoolong,themachinemayplugandcause

theenginetostall.

•Mowonlydrygrassorleaves.Wetgrassandleavestend

toclumpontheyardandcancausethemachinetoplug

ortheenginetostall.

WARNING

Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Mowonlyindry

conditions.

•Alternatethemowingdirection.Thishelpsdispersethe

clippingsoverthelawnforevenfertilization.

•Ifthenishedlawnappearanceisunsatisfactory,tryone

ormoreofthefollowing:

–Replacethebladeorhaveitsharpened.

–Walkataslowerpacewhilemowing.

–Raisethecuttingheightonyourmachine.

–Cutthegrassmorefrequently.

–Overlapcuttingswathsinsteadofcuttingafullswath

witheachpass.

–Setthecuttingheightonthefrontwheels1notch

lowerthantherearwheels.Forexample,setthefront

wheelsat51mm(2in)andtherearwheelsat64mm

(2-1/2in).

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawnshows

throughthecutleafcover.Youmayneedtomakemore

thanasinglepassovertheleaves.

•Iftherearemorethan13cm(5in)ofleavesonthelawn,

setthefrontcuttingheight1or2notcheshigherthan

therearcuttingheight.

•Slowdownyourmowingspeedifthemachinedoesnot

cuttheleavesnelyenough.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst5hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.

•Cleantheundersideofthemachinehousing.

Every25hours

•Replacetheairlteryearly;replaceitmorefrequentlyindustyoperatingconditions.

Every50hours

•Changetheengineoil;changeitmorefrequentlyindustyoperatingconditions.

Yearly

•Lubricatethewheelgears.

•Lubricatetheupperhandle.

Yearlyorbeforestorage

•Changetheengineoil;changeitmorefrequentlyindustyoperatingconditions.

•Replacetheblade.

Important:RefertoyourEngineOperator'sManualforadditionalmaintenanceprocedures.

PreparingforMaintenance

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthespark-plugwirefromthesparkplug

(Figure39)beforeperforminganymaintenance

procedure.

Figure39

3.Afterperformingthemaintenanceprocedure(s),

connectthespark-plugwiretothesparkplug.

Important:Beforetippingthemachinetochange

theoilorreplacetheblade,allowthefueltankto

rundrythroughnormalusage.Ifyoumusttip

themachinepriortorunningoutoffuel,usea

handfuelpumptoremovethefuel.Alwaystipthe

machineontoitssidewiththeairlterup.

WARNING

Tippingthemachinemaycausethefuelto

leak.Gasolineisammable,explosiveand

cancausepersonalinjury.

Runtheenginedryorremovethegasoline

withahandpump;neversiphon.

ReplacingtheAirFilter

ServiceInterval:Every25hours

1.Useascrewdrivertoopentheair-ltercover(Figure

40).

Figure40

2.Replacetheairlter(Figure41).

Figure41

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Every50hours

Yearlyorbeforestorage

Note:Max.ll:0.59l(20oz),type:SAE30detergentoil

withanAPIserviceclassicationofSF,SG,SH,SJ,SL,or

higher.

1.Movethemachinetoalevelsurface.

2.Ensurethatthefueltankcontainslittleornofuelso

thatfueldoesnotleakoutwhenyoutipthemachine

ontoitsside.

3.Runtheengineafewminutesbeforechangingtheoil

towarmit.

Note:Warmoilowsbetterandcarriesmore

contaminants.

4.Disconnectthewirefromthesparkplug;referto

PreparingforMaintenance(page17).

5.Setanoil-drainpanbesidethemachineonthesideof

thedipstick.

6.Removethedipstickfromtheoil-lltube(Figure42).

Figure42

7.Tipthemachineontoitsside,withtheoil-lltube

down,todraintheusedoiloutthroughtheoil-lltube

intotheoil-drainpan(Figure43).

G019342

Figure43

8.Afterdrainingtheusedoil,returnthemachinetothe

operatingposition.

9.Pourabout3/4ofthecrankcasecapacityofoilinto

theoil-lltube.

Note:Max.ll:0.59l(20oz),type:SAE30detergent

oilwithanAPIserviceclassicationofSF,SG,SH,

SJ,SL,orhigher.

10.Wipeoffthedipstickendwithacleancloth.

11.Insertthedipstickintotheoil-lltubeandscrewitin

untilitstops.

12.Removethedipstickandreadtheoillevel;referto

Figure44.

Figure44

•IftheoillevelisbelowtheAddmarkonthe

dipstick,slowlyaddasmallamountofoiltothe

oil-lltube,andthenrepeatsteps10through12

untiltheoillevelisattheFullmarkonthedipstick.

•IftheoillevelisabovetheFullmarkonthe

dipstick,draintheexcessoiluntiltheoillevelisat

theFullmarkonthedipstick.

Important:Iftheoillevelinthecrankcaseis

toolowortoohighandyouruntheengine,

youmaydamagetheengine.

13.Installthedipsticksecurelybyhand.

14.Recycletheusedoilatalocalrecyclingcenter.

LubricatingtheWheelGears

ServiceInterval:Yearly

1.Removethewheelboltinthecenterofeachrearwheel

andremovetherearwheels.

2.Applyalubricatingoiltotheinnerandoutersidesof

thegearasshownin

Figure45.

Figure45

3.Installtherearwheels.

LubricatingtheUpperHandle

ServiceInterval:Yearly

Model20996only

Lubricatetheleftandrightsidesoftheupperhandlewitha

low-viscositysiliconespraylubricantyearlyorasneeded.

1.Spraytheouterplasticendoftheinnerhandle(Figure

46).

Figure46

Note:Usethestrawthatcomeswiththespraycanto

directthespray.

2.Pushtheupperhandlefullydownandspraytheinner

plasticsurfaceoftheouterhandle(Figure47).

Figure47

AdjustingtheSelf-propelDrive

Cable

Model20995only

Wheneveryouinstallanewself-propelcableorifthe

self-propeldriveisoutofadjustment,adjusttheself-propel

drivecable.

1.Loosenthecablesupportnut(Figure48).

Figure48

1.1to1-1/2inches(25to38

mm)

4.Cable-supportnut

2.Self-propel-drivebar5.Cablesupport

3.Cablejacket

2.Holdtheself-propelbail1to1-1/2inches(25to38

mm)fromthehandle(Figure48).

3.Pulldownthecablejacket(towardthemachine)until

thereisnoslackinthecable(Figure48).

4.Tightenthenutonthecablesupport.

5.Releasetheself-propel-drivebarandensurethatthe

cableisloose.

Note:Thecablemustbeloosewiththe

self-propel-drivebarinthereleasedposition;otherwise,

themachinemaycreepwhenthebarisdisengaged.

AdjustingtheSelf-propelDrive

Cable

Model20996only

1.Loosenthenutonthecablemount(

Figure49).

G009696

Figure49

1.Cablemount

2.Pulltheupperhandlebackfullyrearward.

Note:Ifthehandledoesnotmovesmoothly,referto

LubricatingtheUpperHandle(page19).

3.Pullthecablejacketdownwarduntilyouremovethe

slackintheexposedcable(Figure50).

Figure50

1.Exposedcable

4.Pushthecablejacketupward1/8inch(3mm).

Note:Youcanplacearuleragainsttheuppersideof

theblackcablemountandmeasurehowfartheupper

endofthecablejacketmoves(Figure51).

Figure51

1.Cablemount2.Cablejacket

Note:Movingthecablejacketupwarddecreasesthe

groundspeed;movingthejacketdownwardincreases

thegroundspeed.

5.Tightenthenutrmly.

6.Startthemachineandchecktheadjustment.

Note:Iftheself-propeldriveisnotproperlyadjusted,

repeatthisprocedure.

ReplacingtheBlade

ServiceInterval:Yearlyorbeforestorage

Important:

Y ou will need a torque wr ench to install the

blade pr oper l y .

Ifyoudonothaveatorquewrenchorare

uncomfortableperformingthisprocedure,contactan

AuthorizedServiceDealer.

Examinethebladewheneveryourunoutofgasoline.Ifthe

bladeisdamagedorcracked,replaceitimmediately.Ifthe

bladeedgeisdullornicked,haveitsharpenedorreplaceit.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Weargloveswhenservicingtheblade.

1.Disconnectthespark-plugwirefromthesparkplug;

refertoPreparingforMaintenance(page17).

2.Tipthemachineontothesidewiththedipstickdown.

3.Useablockofwoodtoholdthebladesteady(Figure

52).

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Toro 53cm Recycler Lawn Mower User manual

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