Toro 53cm Super Recycler Lawn Mower User manual

FormNo.3363-741RevA

53cmSuperRecycler

LawnMower

ModelNo.20794—SerialNo.310000001andUp

ModelNo.20796—SerialNo.310000001andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmoweris

intendedtobeusedbyresidentialhomeowners.

Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialproperties.It

isnotdesignedforcuttingbrushorforagricultural

uses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.

Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbythe

enginemanufacturerinaccordancewithSAEJ1940.

Asconguredtomeetsafety,emission,andoperating

requirements,theactualenginehorsepoweronthisclass

oflawnmowerwillbesignicantlylower.

Safety

Improperlyusingormaintainingthismowercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions.

Torodesignedandtestedthismowerforreasonablysafe

service;however,failuretocomplywiththefollowing

instructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessential

thatyouandanyotheroperatorofthemowerread

andunderstandthecontentsofthismanualbefore

theengineiseverstarted.Payparticularattention

tothesafetyalertsymbol(

Figure2)whichmeans

Caution,Warning,orDanger—“personalsafety

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

instruction.”Readandunderstandtheinstruction

becauseithastodowithsafety.Failuretocomply

withtheinstructionmayresultinpersonalinjury.

GeneralLawnMowerSafety

ThefollowinginstructionshavebeenadaptedfromEN

836.

Thiscuttingmachineiscapableofamputatinghands

andfeetandthrowingobjects.Failuretoobservethe

followingsafetyinstructionscouldresultinserious

injuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationscan

restricttheageoftheoperator.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Understandexplanationsforallpictogramsusedon

themowerorintheinstructions.

Gasoline

WARNING-Gasolineishighlyammable.Takethe

followingprecautions.

•Storefuelincontainersspecicallydesignedforthis

purpose.

•Refueloutdoorsonlyanddonotsmokewhile

refueling.

•Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoradgasolinewhilethe

engineisrunningorwhentheengineishot.

•Ifgasolineisspilled,donotattempttostartthe

enginebutmovethemowerawayfromtheareaof

spillageandavoidcreatinganysourceofignition

untilgasolinevaporshavedissipated.

•Replaceallfueltankandcontainercapssecurely.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand

longtrousers.Donotoperatetheequipmentwhen

barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentis

tobeusedandremoveallstones,sticks,wires,bones

andotherforeignobjects.

•Beforeusing,alwaysvisuallyinspecttoseethat

guards,andsafetydevices,suchasdeectorsand/or

grasscatchers,areinplaceandworkingcorrectly.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladeboltsandcutterassemblyarenotworn

ordamaged.Replacewornordamagedbladesand

boltsinsetstopreservebalance.

Starting

•Donottiltmowerwhenstartingtheengineunless

themowerhastobetiltedforstarting.Inthiscase,

donottiltitmorethanabsolutelynecessaryandlift

onlythepart,whichisawayfromtheoperator.

•Starttheenginecarefullyaccordingtoinstructions

andwithfeetwellawayfromtheblade(s)andnotin

frontofthedischargechute.

Operation

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Mowonlyindaylightoringoodarticiallight.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Donotputhandsorfeetnearorunderrotatingparts.

Keepclearofthedischargeopeningatalltimes.

•Neverpickuporcarryalawnmowerwhilethe

engineisrunning.

•Useextremecautionwhenreversingorpullinga

pedestriancontrolledlawnmowertowardsyou.

•Walk,neverrun.

•Slopes:

–Donotmowexcessivelysteepslopes.

–Exerciseextremecautionwhenonslopes.

–Mowacrossthefaceofslopes,neverupand

downandexerciseextremecautionwhen

changingdirectiononslopes.

–Alwaysbesureofyourfootingonslopes.

•Reducespeedonslopesandinsharpturnstoprevent

overturningorlossofcontrol.

•Stopthebladeifthelawnmowerhastobetiltedfor

transportationwhencrossingsurfacesotherthan

grassandwhentransportingthelawnmowertoand

fromtheareatobemowed.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Stoptheengine

–wheneveryouleavethelawnmower.

–beforerefueling.

–beforeremovingthegrasscatcher.

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

•Stoptheengineanddisconnectthespark-plugwire.

–beforeclearingblockagesoruncloggingchute.

–beforechecking,cleaningorworkingonthelawn

mower.

–afterstrikingaforeignobject,inspectthelawn

mowerfordamageandmakerepairsbefore

restartingandoperatingthelawnmower.

–iflawnmowerstartstovibrateabnormally(check

immediately).

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperate

themachine;seekshelter.

•Watchoutfortrafcwhencrossingornearroadways.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Donotusepressurecleaningequipmentonmachine.

•Neverstoretheequipmentwithgasolineinthetank

andinsideabuildingwherefumescanreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandgasolinestorageareafree

ofgrass,leaves,orexcessivegrease.

•Checkgrasscatchercomponentsandthedischarge

guardfrequentlyandreplacewithmanufacturer’s

recommendedparts,whennecessary.

•Replacewornordamagedpartsforsafety.

•Replacefaultysilencers.

•Ifthefueltankhastobedrained,dothisout-doors.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatinganengineat

excessivespeedcanincreasethehazardofpersonal

injury.

•Onmultibladedlawnmowers,takecareasrotating

oneblademaycauseotherstorotate.

•Becarefulduringadjustmentofthelawnmowerto

prevententrapmentofthengersbetweenmoving

bladesandxedpartsofthelawnmower.

•Toensurethebestperformanceandsafety,

purchaseonlygenuineTororeplacementparts

andaccessories.Donotuse

will t

partsand

accessories;theymaycauseasafetyhazard.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof 90dBA,whichincludesanUncertaintyValue(K)

of1dBA.Thesoundpressurelevelwasdetermined

accordingtotheproceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,

whichincludesanUncertaintyValue(K)of1dBA.The

soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand-ArmVibration

Measuredvibrationlevelforthelefthand=7.0m/s

Measuredvibrationlevelfortherighthand=7.0m/s

UncertaintyValue(K)=3.5m/s

Themeasuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

SafetyandInstructionalDecals

Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged

decals.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

104-7908

1.Warning—donotoperatethemowerwithouttherear

dischargeplugorbaginplace;donotoperatethemower

withoutthesidedischargecoverordeectorinplace.

104-7953

Model20796only

1.Warning—readtheOperator’sManualforinformationonchargingthebattery;containslead;donotdiscard.

2.ReadtheOperator’sManual.

112-8760

1.Thrownobjecthazard—stayasafedistancefromthe

machine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

112-8867

1.Lock2.Unlock

114-7982

1.Warning—readthe

Operator’sManual.

4.Cutting/dismemberment

hazardofhandorfoot,

mowerblade—stayaway

frommovingparts.

2.Thrownobject

hazard—keepbystanders

asafedistancefromthe

machine.

5.Cutting/dismemberment

hazardofhandorfoot,

mowerblade—donot

operateupanddown

slopes;operatesideto

sideonslopes;stopthe

enginebeforeleavingthe

operatingposition;and

lookbehindyouwhen

backingup.

3.Cutting/dismemberment

hazardofhandorfoot,

mowerblade—remove

theignitionkeyandread

theinstructionsbefore

servicingorperforming

maintenance.

115-8411

1.Unlocked2.Locked

Setup

Important:Removeanddiscardtheprotective

plasticsheetthatcoverstheengine.

AssemblingandUnfoldingthe

Handle

NoPartsRequired

Procedure

WARNING

Assemblingandunfoldingthehandleimproperly

candamagethecables,causinganunsafeoperating

condition.

•Donotdamagethecableswhenassemblingand

unfoldingthehandle.

•Ensurethatthecablesareroutedtotheoutside

ofthehandle.

•Ifacableisdamaged,contactanAuthorized

ServiceDealer.

1.Raisetherearofthemowerhousingtoitshighest

cuttingheightsettingbymovingthe2rearcutting

heightleversallthewayforward.RefertoAdjusting

theCuttingHeightintheOperationsection.

2.Attachthehandleendstothemowerhousingwith

2washersand2handlebolts(Figure3),butdonot

tightenthehandlebolts.

Figure3

1.Washer3.Handleend

2.Handlebolt

Important:Routethecablestothe

outside

thehandle(Figure3).

3.Rotatethehandlerearward(Figure4).

Figure4

4.Lockthehandleatyourdesiredheight.Referto

AdjustingtheHandleHeightintheOperation

section.

5.Torquethehandleboltsto120to160in-lb(14to

17N-m).

6.Adjustthecuttingheight.RefertoAdjustingthe

CuttingHeight.

InstallingtheStarterRope

NoPartsRequired

Procedure

Pullthestarterropethroughtheropeguideonthe

handle(

Figure5).

Figure5

1.Starterrope

2.Ropeguide

Note:Tomaketheropeeasiertoinstall,squeezethe

controlbaronthehandle.

FillingtheEnginewithOil

NoPartsRequired

Procedure

Yourmowerdoesnotcomewithoilintheengine.

1.Removethedipstick(

Figure6).

Figure6

2.Slowlypouroilintotheoillltubeuntiltheoillevel

reachestheFulllineonthedipstick(Figure6).Do

notoverll.(Max.ll:20oz.(0.59l),type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.)

3.Installthedipsticksecurely.

Important:

Change the engine oil after the r st

5 operating hour s

;changeityearlythereafter.

RefertoChangingtheEngineOil.

ChargingtheBattery

NoPartsRequired

Procedure

Model20796only

RefertoChargingtheBatteryintheMaintenance

section.

ProductOverview

Figure7

1.Cuttingheightlever(4)

8.Bladecontrolbar

2.Sparkplug

9.Upperhandle

3.Airlter10.Electricstarter(model

20796only)

4.Fueltankcap

11.Grassbag

5.Oilll/Dipstick12.Battery(model20796

only)

6.Dischargedeector

13.Washoutport

7.Recoilstarthandle

Figure8

1.Grassbag3.Batterycharger(model

20796only)

2.Sidedischargechute

4.Reardischargeplug

(installed)

Specications

ModelWeightLengthWidthHeight

2079496lb

(44kg)

65in

(165cm)

22in

(56cm)

41in

(104cm)

2079696lb

(44kg)

65in

(165cm)

22in

(56cm)

41in

(104cm)

Operation

FillingtheFuelTank

DANGER

Gasolineisextremelyammableandexplosive.A

reorexplosionfromgasolinecanburnyouand

others.

•Topreventastaticchargefromignitingthe

gasoline,placethecontainerand/ormower

directlyonthegroundbeforelling,notina

vehicleoronanobject.

•Fillthetankoutdoorswhentheengineiscold.

Wipeupspills.

•Donothandlegasolinewhensmokingoraround

anopenameorsparks.

•Storegasolineinanapprovedfuelcontainer,out

ofthereachofchildren.

Fillthefueltankwithfreshunleadedregulargasoline

fromamajorname-brandservicestation(Figure9).

Important:Toreducestartingproblems,add

fuelstabilizertothefuelallseason,mixingitwith

gasolinelessthan30daysold.

Figure9

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Removethedipstick,wipeitclean,andfullyinstall

thedipstick(

Figure10).

Figure10

2.Removethedipstickandchecktheoillevel

(

Figure10).IftheoillevelisbelowtheAddmarkon

thedipstick,slowlypouroilintotheoillltubeto

raisetheoilleveltotheFullmarkonthedipstick.

Donotoverll.(Max.ll:20oz.(0.59l),type:SAE

30detergentoilwithanAPIserviceclassicationof

SF,SG,SH,SJ,SL,orhigher.)

3.Installthedipstick.

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

•Stoptheengineandwaitforallmovingparts

tostop.

•Donotputyourngersunderthehousingwhen

adjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbe

hotandcanseverelyburnyou.Keepawayfromthe

hotmufer.

Adjustthecuttingheightasdesired.Setallfourwheels

tothesameheight.

Note:Toraisethemower,moveall4cuttingheight

leversforward;tolowerthemower,movethemall

rearward(Figure11).

Figure11

AdjustingtheHandleHeight

Youmayraiseorlowerthehandletoaposition

comfortableforyou.

Rotatethehandlelock,movethehandletooneofthree

positions,andlockthehandleintoposition(

Figure12).

Figure12

1.Handlelock2.Handlepositions

StartingtheEngine

1.Pullthebladecontrolbartothehandle(Figure13).

Figure13

2.Turntheignitionkey(model20796only)(Figure14)

orpulltherecoilstarthandle(

Figure15).

Figure14

Figure15

Note:Ifthemowerdoesnotstart,contactan

AuthorizedServiceDealer.

UsingtheSelf-propelDrive

Tooperatetheself-propeldrive,simplywalkwithyour

handsontheupperhandleandyourelbowsatyour

sides,andthemowerwillautomaticallykeeppacewith

you(

Figure16).

Figure16

StoppingtheEngine

Releasethebladecontrolbar(Figure17).

Important:Whenyoureleasethebladecontrol

bar,thebladeshouldstopwithin3seconds.If

itdoesnotstopproperly,stopusingyourmower

immediatelyandcontactanAuthorizedService

Dealer.

Figure17

RecyclingtheClippings

Yourmowercomesfromthefactoryreadytorecyclethe

grassandleafclippingsbackintothelawn.

Ifthesidedischargechuteisonthemower,removeit

andlockthesidedischargedoor(refertoRemovingthe

SideDischargeChute)beforerecyclingtheclippings.

Important:Ensurethatthereardischargeplug

islockedinplace.Tolocktheplug:Raisethe

dischargedeector(

Figure18),rmlypushthe

pluginuntilitsnapsintoplacebehindthetabs,and

rotatetheleverontheplugtotheleft(

Figure19).

Figure18

1.Dischargedeector

2.Reardischargeplug

Figure19

1.Lever2.Tabs

Note:Tounlocktheplug,rotatetheleverontheplug

totheright(Figure19).

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassand

leafclippingsfromthelawn.

WARNING

Aworngrassbagcouldallowdebristobethrown

andresultinseriouspersonalinjuryordeathtothe

operatororbystanders.

Checkthegrassbagfrequently.Ifitisdamaged,

installanewTororeplacementbag.

Ifthesidedischargechuteisonthemower,removeit

andlockthesidedischargedoor(refertoRemovingthe

SideDischargeChute)beforebaggingtheclippings.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheGrassBag

1.Routethestarterropearoundthelowerropeguide

(

Figure20).

Figure20

1.Lowerropeguide

Note:Thelowerropeguidereleasesthestarterrope

whenyoupulltherecoilstarthandle.

2.Raiseandholdupthedischargedeector(

Figure21).

Figure21

1.Dischargedeector

2.Reardischargeplug

3.Pulloutthereardischargeplug(Figure21).

4.Hangtheupperfrontedgeofthebagonthenotches

(

Figure22).

Figure22

1.Dischargedeector2.Grassbag

5.Lowerthedischargedeector.

RemovingtheGrassBag

1.Routethestarterropearoundthelowerropeguide

(

Figure23).

Figure23

1.Lowerropeguide

Note:Thelowerropeguidereleasesthestarterrope

whenyoupulltherecoilstarthandle.

2.Raiseandholdupthedischargedeector.

3.Liftthegrassbagupbythehandleoffthenotches.

4.Installthereardischargeplug(

Figure24).

Figure24

1.Dischargedeector

2.Reardischargeplug

Important:Ensurethatthereardischargeplug

islockedinplace.Tolocktheplug,rmlypush

thepluginuntilitsnapsintoplacebehindthe

tabs,androtatetheleverontheplugtotheleft

(

Figure25).

Figure25

1.Lever2.Tabs

Note:Tounlocktheplug,rotatetheleveronthe

plugtotheright(

Figure25).

5.Lowerthedischargedeector.

Side-dischargingtheClippings

Usethesidedischargeforcuttingverytallgrass.

Ifthebagisonthemower,removeitandinserttherear

dischargeplug(refertoRemovingtheGrassBag)before

side-dischargingtheclippings.

Important:Ensurethatthereardischargeplug

islockedinplace.Tolocktheplug:Raisethe

dischargedeector(

Figure26),rmlypushthe

pluginuntilitsnapsintoplacebehindthetabs,and

rotatetheleverontheplugtotheleft(Figure27).

Figure26

1.Dischargedeector

2.Reardischargeplug

Figure27

1.Lever2.Tabs

Note:Tounlocktheplug,rotatetheleverontheplug

totheright(Figure19).

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheSideDischargeChute

1.Unlockthesidedischargedoor(Figure28).

Figure28

2.Liftopenthesidedischargedoor(Figure29).

Figure29

3.Installthesidedischargechuteandclosethedoor

ontothechute(

Figure30).

Figure30

RemovingtheSideDischargeChute

Toremovethesidedischargechute,reversethesteps

above.

Important:Lockthesidedischargedoorafteryou

closeit(

Figure31).

Figure31

Rear-dischargingthe

Clippings

Usethereardischargeforcuttingverytallgrass.

Ifthebagisonthemower,removeit(refertoRemoving

theGrassBag)beforerear-dischargingtheclippings.

Ifthesidedischargechuteisonthemower,removeit

andlockthesidedischargedoor(refertoRemoving

theSideDischargeChute)beforerear-dischargingthe

clippings.

1.Raiseandholdupthedischargedeector(

Figure32).

Figure32

1.Dischargedeector

2.Reardischargeplug

2.Pulloutthereardischargeplug(Figure21).

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

OperatingTips

GeneralMowingTips

•Cleartheareaofsticks,stones,wire,branches,and

otherdebristhatthebladecouldhit.

•Avoidstrikingsolidobjectswiththeblade.Never

deliberatelymowoveranyobject.

•Ifthemowerstrikesanobjectorstartstovibrate,

immediatelystoptheengine,disconnectthewire

fromthesparkplug,andexaminethemowerfor

damage.

•Forbestperformance,installanewbladebeforethe

cuttingseasonbegins.

•ReplacethebladewhennecessarywithaToro

replacementblade.

CuttingGrass

•Cutonlyaboutathirdofthegrassbladeatatime.

Donotcutbelowthe2-inch(51mm)settingunless

thegrassissparseoritislatefallwhengrassgrowth

beginstoslowdown.RefertoAdjustingtheCutting

Height.

•Whencuttinggrassover6inches(15cm)tall,mow

atthehighestcuttingheightsettingandwalkslower;

thenmowagainatalowersettingforthebestlawn

appearance.Ifthegrassistoolong,themowermay

plugandcausetheenginetostall.

•Mowonlydrygrassorleaves.Wetgrassandleaves

tendtoclumpontheyardandcancausethemower

toplugortheenginetostall.

WARNING

Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Mowonlyindry

conditions.

•Alternatethemowingdirection.Thishelpsdisperse

theclippingsoverthelawnforevenfertilization.

•Ifthenishedlawnappearanceisunsatisfactory,try

oneormoreofthefollowing:

–Replacethebladeorhaveitsharpened.

–Walkataslowerpacewhilemowing.

–Raisethecuttingheightonyourmower.

–Cutthegrassmorefrequently.

–Overlapcuttingswathsinsteadofcuttingafull

swathwitheachpass.

–Setthecuttingheightonthefrontwheelsone

notchlowerthantherearwheels.Forexample,

setthefrontwheelsat2-1/4inches(60mm)and

therearwheelsat2-3/4inches(70mm).

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawn

showsthroughthecutleafcover.Youmayneedto

makemorethanonepassovertheleaves.

•Iftherearemorethan5inches(13cm)ofleaves

onthelawn,setthefrontcuttingheightoneortwo

notcheshigherthantherearcuttingheight.

•Slowdownyourmowingspeedifthemowerdoes

notcuttheleavesnelyenough.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst5hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.

•Cleangrassclippingsanddirtfromunderthemower.

Every25hours

•Chargethebattery.

•Lubricatetherearwheelgears.

•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).

Every50hours

•Changetheengineoil.

Every100hours

•Cleanthecoolingsystem(refertoyourengineowner’smanual).

•Replacethesparkplug(refertoyourengineowner’smanual).

Beforestorage

•Chargethebattery.

•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.

Yearly

•Replacetheairlter(morefrequentlyindustyoperatingconditions).

•Checkthesparkplug(refertoyourengineowner’smanual).

•RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance

procedures.

Important:Refertoyour

Engine Operator’ s Man ual

foradditionalmaintenanceprocedures.

PreparingforMaintenance

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthesparkplugwirefromthesparkplug

(

Figure33)beforeperforminganymaintenance

procedure.

Figure33

3.Afterperformingthemaintenanceprocedure(s),

connectthesparkplugwiretothesparkplug.

Important:Beforetippingthemowertochange

theoilorreplacetheblade,allowthefueltank

torundrythroughnormalusage.Ifyoumust

tipthemowerpriortorunningoutoffuel,usea

handfuelpumptoremovethefuel.Alwaystip

themowerontoitssidewiththeairlterup.

WARNING

Tippingthemowermaycausethefueltoleak.

Gasolineisammable,explosiveandcancause

personalinjury.

Runtheenginedryorremovethegasolinewith

ahandpump;neversiphon.

ReplacingtheAirFilter

ServiceInterval:Yearly

1.Performthepre-maintenanceprocedures;referto

PreparingforMaintenance.

2.Useascrewdrivertoopentheairltercover

(

Figure34).

Figure34

3.Replacetheairlter.

4.Installthecover(Figure35).

Figure35

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Every50hours

Runtheengineafewminutesbeforechangingtheoil

towarmit.Warmoilowsbetterandcarriesmore

contaminants.

1.Performthepre-maintenanceprocedures;referto

PreparingforMaintenance.

2.Removethedipstick(

Figure36).

Figure36

3.Tipthemowerontoitsside,withtheairlterup,

todraintheusedoiloutthroughtheoillltube

(

Figure37).

Figure37

4.Slowlypouroilintotheoillltubeuntiltheoillevel

reachestheFulllineonthedipstick(Figure38).Do

notoverll.(Max.ll:20oz.(0.59l),type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.)

Figure38

5.Installthedipsticksecurely.

6.Disposeoftheusedoilproperlyatalocalrecycling

center.

ChargingtheBattery

ServiceInterval:Every25hours

Beforestorage

Model20796only

WARNING

Batteryposts,terminals,andrelatedaccessories

containleadandleadcompounds,chemicals

knowntotheStateofCaliforniatocausecancer

andreproductiveharm.

W ash hands after handling

batter y .

Chargethebatteryfor24hoursinitially,thenmonthly

(every25starts)orasneeded.Alwaysusethechargerin

ashelteredareaandchargethebatteryatatemperature

between32°F(0°C)and105°F(41°C)whenever

possible.

1.Connectthechargertothemowerwireharness

locatedbelowtheignitionkey(

Figure39).

Figure39

2.Plugthechargerintoawalloutlet.

Note:Whenthebatterynolongerholdsacharge,

recycleordisposeofthelead-acidbatteryaccording

tolocalcodes.

Note:Yourbatterychargermayhaveatwo-colorLED

displaythatindicatesthefollowingstatesofcharging:

•Aredlightindicatesthatthechargerischargingthe

battery.

•Agreenlightindicatesthatthechargerisfully

chargedorthechargerisdisconnectedfromthe

battery.

•Aashinglightthatalternatesbetweenredandgreen

indicatesthatthebatteryisnearlyfullycharged.This

statelastsonlyafewminutesuntilthebatteryisfully

charged.

ReplacingtheFuse

Model20796only

Ifthebatterydoesnotchargeortheenginedoesnot

turnwiththeelectricstarter,thefusemaybeblown.

Replaceitwitha40-ampplug-intypefuse.

1.Unclipbothendsofthebatterycoverandremove

it(

Figure40).

Figure40

2.Installthefuseinthefuseholder(Figure41).

Figure41

Note:Yourmowercomeswithafuseintheyour

owner’spacketandanotherfuseinthebatterybox.

3.Installthebatterycover.

LubricatingtheWheelGears

ServiceInterval:Every25hours

1.Wipethegreasettingsjustinsidetherearwheels

withacleanrag(Figure42).

Figure42

2.Installagreasegunontoeachttingandgentlyapply

2or3pumpsof#2multi-purposelithium-base

grease.

ReplacingtheBlade

ServiceInterval:Beforeeachuseordaily

Every25hours—Replacetheblade

orhaveitsharpened(morefrequently

iftheedgedullsquickly).

Important:

Y ou will need a torque wr ench to install

the blade pr oper l y

.Ifyoudonothaveatorque

wrenchorareuncomfortableperformingthis

procedure,contactanAuthorizedServiceDealer.

Examinethebladewheneveryourunoutofgasoline.If

thebladeisdamagedorcracked,replaceitimmediately.

Ifthebladeedgeisdullornicked,haveitsharpenedor

replaceit.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Weargloveswhenservicingtheblade.

1.Disconnectthesparkplugwirefromthesparkplug.

RefertoPreparingforMaintenance.

2.Tipthemowerontoitssidewiththeairlterup.

3.Useablockawoodtoholdthebladesteady

(Figure43).

Figure43

4.Removetheblade,savingallmountinghardware.

5.Installthenewbladeandallmountinghardware.

Important:Positionthecurvedendsofthe

bladetopointtowardthemowerhousing.

6.Useatorquewrenchtotightenthebladeboltto

60ft-lb(82N-m).

Important:Abolttorquedto60ft-lb(82N-m)

isverytight.Whileholdingthebladewitha

blockofwood,putyourweightbehindthe

ratchetorwrenchandtightentheboltsecurely.

Thisboltisverydifculttoovertighten.

CleaningtheMower

ServiceInterval:Beforeeachuseordaily

WARNING

Themowermaydislodgematerialfromunderthe

mowerhousing.

•Weareyeprotection.

•Stayintheoperatingposition(behindthe

handle)whentheengineisrunning.

•Donotallowbystandersinthearea.

Forbestresults,cleanthemowersoonafteryouhave

completedmowing.

1.Lowerthemowertoitslowestcuttingheightsetting.

RefertoAdjustingtheCuttingHeight.

2.Movethemowerontoaatpavedsurface.

3.Attachagardenhosethatisconnectedtoawater

supplytothewashoutportonthemowerhousing

(

Figure44).

Figure44

1.Washoutport

4.Turnthewateron.

5.Starttheengineandrunituntiltherearenomore

clippingsthatcomeoutfromunderthemower

housing.

6.Stoptheengine.

7.Shutoffthewateranddisconnectthegardenhose

fromthemower.

8.Starttheengineandrunitforafewminutestodry

thehousing.

Storage

Storethemowerinacool,clean,dryplace.

PreparingtheMowerfor

Storage

WARNING

Gasolinevaporscanexplode.

•Donotstoregasolinemorethan30days.

•Donotstorethemowerinanenclosurenearan

opename.

•Allowtheenginetocoolbeforestoringit.

1.Onthelastrefuelingoftheyear,addfuelstabilizer

tothefuelasdirectedbytheenginemanufacturer.

2.Runthemoweruntiltheenginestopsfromrunning

outoffuel.

3.Allowtheenginetorununtilitstops.Whenyoucan

nolongerstarttheengine,itissufcientlydry.

4.Removethewirefromthesparkplugandconnect

thewireontotheretainingpost.

5.Removethesparkplug,add1oz.(30ml)ofoil

throughthesparkplughole,andpullthestarterrope

slowlyseveraltimestodistributeoilthroughoutthe

cylindertopreventcylindercorrosionduringthe

off-season.

6.Installthesparkplugandtightenitwithatorque

wrenchto15ft-lb(20N-m).

7.Chargethebatteryfor24hours,thenunplugthe

batterychargerandstorethemowerinanunheated

area.Ifyoumuststorethemowerinaheatedarea,

youmustchargethebatteryevery90days(model

20796only).

FoldingtheHandle

WARNING

If,whilefoldingthehandleforstoringor

transportingthemower,youaccidentlybumpthe

keyandengagethebladecontrolbar,theengine

couldstartandrotatetheblade,causingserious

personalinjury.

Alwaysremovetheignitionkeybeforeyoufoldthe

handle.

1.Rotatethehandleforward(Figure45).

Important:Routethecablestotheoutsideof

thehandleknobsasyoufoldtheupperhandle.

Figure45

2.Tounfoldthehandle,refertoAssemblingand

UnfoldingtheHandleintheSetupsection.

RemovingtheMowerfrom

Storage

1.Chargethebattery(model20796only).

2.Connectthewiretothesparkplug.

Toro 53cm Super Recycler Lawn Mower User manual

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