Toro 22in Recycler Lawn Mower User manual

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FormNo.3408-960RevA
22inRecycler
®
LawnMower
ModelNo.20377—SerialNo.400000000andUp
ModelNo.20378—SerialNo.400000000andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintendedto
beusedbyresidentialhomeowners.Itisdesignedprimarily
forcuttinggrassonwell-maintainedlawnsonresidential
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
g188510
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
ThissparkignitionsystemcomplieswithCanadianICES-002.
TheenclosedEngineOwner'sManualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughtheengine
manufacturer.
NetTorque:Thegrossornettorqueofthisenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withtheSocietyofAutomotiveEngineers(SAE)J1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclassofmower
willbesignicantlylower.Gotowww.Toro.comtoview
specicationsonyourmowermodel.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3408-960*A
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralSafety.........................................................2
SafetyandInstructionalDecals.................................3
Setup............................................................................4
1AssemblingandUnfoldingtheHandle.....................4
2InstallingtheRecoil-starterRopeintheRope
Guide.................................................................5
3FillingtheEnginewithOil......................................5
4AssemblingtheGrassBag......................................6
ProductOverview..........................................................7
Operation.....................................................................7
BeforeOperation.......................................................7
BeforeOperationSafety...........................................7
FillingtheFuelTank................................................8
CheckingtheEngine-OilLevel..................................8
AdjustingtheHandleHeight.....................................9
AdjustingtheCuttingHeight....................................9
DuringOperation......................................................9
DuringOperatingSafety...........................................9
StartingtheEngine.................................................10
UsingtheSelf-PropelDrive.....................................10
ShuttingOfftheEngine..........................................10
RecyclingtheClippings...........................................11
BaggingtheClippings.............................................11
Side-DischargingtheClippings.................................11
OperatingTips......................................................12
AfterOperation........................................................12
AfterOperatingSafety............................................12
CleaningundertheMachine.....................................12
FoldingtheHandle.................................................13
Maintenance.................................................................14
RecommendedMaintenanceSchedule(s)......................14
MaintenanceSafety.................................................14
PreparingforMaintenance.......................................14
ReplacingtheAirFilter............................................14
ChangingtheEngineOil.........................................15
ReplacingtheBlade................................................16
AdjustingtheSelf-PropelDrive................................17
Storage........................................................................17
PreparingtheMachineforStorage............................17
RemovingtheMachinefromStorage.........................17
Safety
ThismachinehasbeendesignedinaccordancewithANSI
B71.1-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
ReadandunderstandthecontentsofthisOperator’sManual
beforestartingtheengine.
Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
Keepclearofanydischargeopening.Keepbystandersa
safedistanceawayfromthemachine.
Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
2
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal94-8072
94-8072
decal112-8867
112-8867
1.Lock2.Unlock
decal131-4514
131-4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position;andlookbehindyouwhenbackingup.
3
decal132-4470
132-4470
TractionAdjustment
1.Attention;readthe
Operator'sManual—1)
Loosentheknobbyturning
itcounterclockwise;2)Pull
thecable(s)awayfrom
theenginetodecrease
thetraction,orpushthe
cable(s)towardtheengine
toincreasethetraction;
3)Tightentheknobby
turningitclockwise.
2.ScantheQRcodefor
moreinformationon
tractionadjustment.
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengineandanyotherplasticor
wrappingonthemachine.
1
AssemblingandUnfoldingthe
Handle
NoPartsRequired
Procedure
1.Removeandsavethe2handleknobsand2carriage
boltsfromthehandlebrackets(Figure3).
g189864
Figure3
1.Handleknob(2)2.Carriagebolt(2)
2.Installthehandleendsontothemowerhousingsothat
thepinattachedtoeachhandlebracketisinthelower
holeofitsrelatedhandleend(Figure4).
g189866
Figure4
1.Handleend2.Pin
4
Note:Thepinsdonotshowthroughtheholesinthe
handleendswhenthehandleisinthefoldedposition.
3.Unfoldthehandletotheoperatingpositionbyrotating
itrearward(Figure5).
g189873
Figure5
1.Operatingposition
2.Foldedposition
4.Insertthecarriagebolt(withtheboltheadtoward
theinside)throughtheupperorlowersquareholein
handlebracketandtheupperholeinthehandleend
(Figure6).
g189871
Figure6
1.Handleknob
2.Carriagebolt
5.Looselyinstallthehandleknobsontothecarriagebolts.
2
InstallingtheRecoil-starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure7).
g003251
Figure7
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine,butitdoescomewithabottleofoil.Before
startingtheengine,lltheenginewithoil.
Engineoilcapacity:0.5L(18oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
Yourmachinedoesnotcomewithoilintheengine.
1.Movethemachinetoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure8).
5
g188681
Figure8
3.Carefullypourabout3/4oftheenginecapacityofoil
intotheoil-lltube.
4.Wipethedipstickcleanwithacleancloth.
5.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
6.Readtheoillevelonthedipstick(Figure8).
Iftheoillevelonthedipstickistoolow,carefully
pourasmallamountofoilintotheoil-lltube,
wait3minutes,andrepeatsteps3through5until
theoillevelonthedipstickisatthecorrectlevel.
Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoillevelonthedipstickis
atthecorrectlevel;refertoChangingtheEngine
Oil(page15).
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,you
maydamagetheengine.
7.Installthedipsticksecurely.
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure9.
1
2
3
g027120
g027120
Figure9
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure9).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure10).
g027121
g027121
Figure10
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure10).
6
ProductOverview
g188669
Figure11
1.Blade-controlbar
8.Sparkplug
2.Self-propel-drivebar9.Side-dischargedoor
3.Adjustmentknobforthe
self-propeldrive
10.Oilll/dipstick
4.Handleknob(2)11.Cutting-heightlever(4)
5.Fuel-tankcap12.Handle
6.Washoutport(notshown)
13.Recoil-starthandle
7.Airlter
g009571
Figure12
1.Grassbag2.Side-dischargechute
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,suchasdoors
and/orgrasscatchers,areinplaceandworkingproperly.
Alwaysinspectthemachinetoensurethattheblades,
bladebolts,andcuttingassemblyarenotwornor
damaged.
Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow.
Adjustingthecuttingheightmaybringyouintocontact
withthemovingblade,causingseriousinjury.
Shutofftheengineandwaitforallmovingpartsto
stop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthenozzle
andthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
7
FillingtheFuelTank
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
ETHANOL:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
upto85%ethanol).Usingunapprovedgasolinemay
causeperformanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizerhasbeen
addedtothefuel.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
Refertoyourenginemanualforadditionalinformation.
g188682
Figure13
1.Donotllthefueltankabovethebottomofthefueltank
neck.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure14).
g188681
Figure14
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
5.Readtheoillevelonthedipstick(Figure14).
Iftheoillevelonthedipstickistoolow,slowly
pourasmallamountofoilintotheoil-lltube,
wait3minutes,andthenrepeatsteps3through5
untiltheoillevelisatthecorrectlevel.
Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoillevelisatthecorrect
level.Todraintheexcessoil,refertoChangingthe
EngineOil(page15).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
8
AdjustingtheHandleHeight
Youcanraiseorlowerthehandlein1of2positionsthatis
morecomfortableforyou(Figure15).
g188939
Figure15
1.Loosenbothhandleknobsuntilyoucanpushthe
squareedgesofthecarriageboltsoutofthesquare
holesinthehandlebrackets.
2.Pushtheknobsuntiltheyareloose.
3.Movethehandletotheupperorlowerheightposition.
4.Pulltheknobsuntilthesquareedgesofeachcarriage
bolttsintoitsrelatedsquarehole.
5.Tightenthehandleknobsastightasyoucan.
AdjustingtheCuttingHeight
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.
Keepawayfromthehotmufer.
Adjustthecuttingheightasdesired.Setallthecutting-height
leverstothesameheight.Toraiseandlowerthemachine,
refertoFigure16.
g0271 19
g027119
Figure16
1.Lowerthemachine2.Raisethemachine
Note:Thecutting-heightsettingsare25mm(1inch);35
mm(1-3/8inches);44mm(1-3/4inches);54mm(2-1/8
inches);64mm(2-1/2inches);73mm(2-7/8inches);83mm
(3-1/4inches);92mm(3-5/8inches);and102mm(4inches).
DuringOperation
DuringOperatingSafety
GeneralSafety
Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghair,securelooseclothing,and
donotwearjewelry.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresultin
seriouspersonalinjury.Shutofftheengineandwaitfor
allmovingpartstostopbeforeleavingtheoperating
position.
Whenyoureleasetheblade-controlbar,theengineshould
shutoffandthebladeshouldstopwithin3seconds.If
not,stopusingyourmachineimmediatelyandcontactan
AuthorizedServiceDealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperatethe
machinewhenthereistheriskoflightning.
Wetgrassorleavescancauseseriousinjuryifyouslipand
contacttheblade.Avoidmowinginwetconditions.
Useextremecarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyourview .
Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.
Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
Beforeleavingtheoperatingposition,shutofftheengine,
andwaitforallmovingpartstostop.
9
Iftheenginehasbeenrunningthemuferwillbehotand
canseverelyburnyou.Keepawayfromthehotmufer.
Checkthegrasscatchercomponentsandthedischarge
guardfrequentlyandreplacethemwiththemanufacturer’s
recommendedpartswhennecessary.
UseaccessoriesandattachmentsapprovedbytheThe
Toro®Companyonly.
SlopeSafety
Mowacrossthefaceofslopes;neverupanddown.Use
extremecautionwhenchangingdirectiononslopes.
Donotmowonexcessivelysteepslopes.Poorfooting
couldcauseaslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
StartingtheEngine
1.Holdtheblade-controlbaragainstthehandle(Figure
17).
g188706
Figure17
1.Blade-controlbar
2.Pulltherecoil-starthandle(Figure18)lightlyuntil
youfeelresistance,thenpullitsharply,andallowitto
returntotheropeguideonthehandleslowly.
g188707
Figure18
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-PropelDrive
Toengagetheself-propeldrive:Squeezethe
self-propel-drivebaragainstthehandleandholdit
(Figure19).
G017321
g017321
Figure19
1.Self-propel-drivebar
Note:Themaximumself-propel-drivespeedisxed.
Toreducethespeed,increasethespacebetweenthe
self-propel-drivebarandthehandle.
Todisengagetheself-propel-drive:releasethe
self-propel-drivebar.
Note:Themachinecomeswithfreewheelingclutches
thatmakeiteasiertopullthemachinerearward.To
disengagetheclutches,youmayneedtopushthemachine
forwardabout2.5cm(1inch)ormoreafteryourelease
theself-propel-drivebar.
ShuttingOfftheEngine
ServiceInterval:Beforeeachuseordaily
Toshutofftheengine,releasetheblade-controlbar.
Important:Whenyoureleasetheblade-controlbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
10
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page11).Iftheside-discharge
chuteisonthemachine,removeit;refertoRemovingthe
Side-DischargeChute(page12).
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
Iftheside-dischargechuteisonthemachine,removeit;refer
toRemovingtheGrassBag(page11).
InstallingtheGrassBag
1.Raiseandholdupthereardoor(Figure20).
g189796
Figure20
1.Notches
3.Grassbagpin(2)
2.Reardoor
2.Installthegrassbag,ensuringthatthepinsonthebag
restinthenotchesonthehandle(Figure20).
3.Lowerthereardoor.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
Side-Dischargingthe
Clippings
Usesidedischargingforcuttingverytallgrass.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page11).
InstallingtheSide-DischargeChute
Liftupthesidedoorandinstalltheside-dischargechute
(Figure21).
g009537
Figure21
11
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,liftupthesidedoor,
removetheside-dischargechute,andlowertheside-discharge
door.
OperatingTips
GeneralMowingTips
Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe54mm(2-1/8inch)settingunlessthegrass
issparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page9).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
Wetgrassandleavestendtoclumpontheyardandcan
causethemachinetoplugortheenginetostall.Avoid
mowinginwetconditions.
Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheight1or2notcheshigher
thantherearcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
AfterOperation
AfterOperatingSafety
GeneralSafety
Cleangrassanddebrisfromthemachinetohelpprevent
res.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachinein
anyenclosure.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
HaulingSafety
Usecarewhenloadingorunloadingthemachine.
Securethemachinefromrolling.
CleaningundertheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machine.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemachinesoonafteryouhave
completedmowing.
1.Lowerthemachinetothelowestcutting-heightsetting.
RefertoAdjustingtheCuttingHeight(page9).
2.Movethemachineontoaatpavedsurface.
3.Washouttheareaunderthereardoorwherethe
clippingsgofromtheundersideofthemachinetothe
grassbag.
4.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemachine(Figure22).
12
g188752
Figure22
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemachine.
7.Shutofftheengine.
8.Shutoffthewateranddisconnectthegardenhose
fromthemachine.
9.Starttheengineandrunitforafewminutestodrythe
undersideofthemachinetopreventitfromrusting.
10.Shutofftheengineandallowittocoolbeforestoring
themachineinanenclosedarea.
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removeandsavethe2handleknobsand2carriage
boltsfromthehandlebrackets(Figure23).
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldthehandle.
g189871
Figure23
1.Handleknob(2)2.Carriagebolt(2)
2.Foldthehandlebyrotatingitforward(Figure24).
g189874
Figure24
1.Operatingposition
2.Foldedposition
3.Insertthecarriagebolt(withtheboltheadtowardthe
inside)throughthehandlebracketandtheupperhole
inthehandleend.Ensurethatthesquareedgesofeach
carriagebolttsintotheupperorlowersquareholein
itsrelatedhandlebracket(Figure25).
g189864
Figure25
1.Handleknob(2)2.Carriagebolt(2)
4.Looselyinstallthehandleknobsandcarriageboltson
thehandlebrackets.
5.Tounfoldthehandle,referto1Assemblingand
UnfoldingtheHandle(page4).
13
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww .torodealer.com(UScustomersonly).
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Beforeeachuseordaily
Checktheengine-oillevelandaddoilasneeded.
Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
Cleangrassclippingsanddirtfromunderthemachine.
Every25hours
Replacetheair-lterelement(morefrequentlywhenoperatingthemachineindusty
ordirtyoperatingconditions).
Every50hours
Changetheengineoil.
Yearly
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Yearlyorbeforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeyearlystorage.
Important:Refertoyourenginemanualforadditionalmaintenanceprocedures.
MaintenanceSafety
Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicingthe
machine.
Thebladeissharp;contactingthebladecanresultin
seriouspersonalinjury.Weargloveswhenservicingthe
blade.
Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
Tippingthemachinemaycausethefueltoleak.Fuelis
ammableandexplosive,andcancausepersonalinjury.
Runtheenginedrytoremovethefuelwithahandpump;
neversiphonthefuel.
PreparingforMaintenance
1.Shutofftheengineandwaitforallmovingpartsto
stop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure26).
g014650
Figure26
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitsside,withthedipstickdown.
ReplacingtheAirFilter
ServiceInterval:Every25hours/Yearly(whichevercomes
rst)—Replacetheair-lterelement
(morefrequentlywhenoperatingthe
machineindustyordirtyoperating
conditions).
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance(page14).
2.Pressdownonthelatchtabsontopoftheair-lter
cover(Figure27).
14
g027312
g027312
Figure27
1.Latchtabs
2.Air-lterelement
3.Openthecover.
4.Replacetheair-lterelement.
5.Installthecover.
ChangingtheEngineOil
ServiceInterval:Every50hours/Yearly(whichevercomes
rst)
Changingtheengineoilisnotrequired,butifyoudesire
tochangetheoil,usethefollowingprocedure.
Note:Runtheengineafewminutesbeforechangingthe
oiltowarmit.Warmoilowsbetterandcarriesmore
contaminants.
Engineoilcapacity:0.5L(18oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.RefertoPreparingforMaintenance(page14).
3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure28).
g188681
Figure28
4.Tipthemachineontoitsside(sothattheairlterisup)
todraintheusedoilfromtheoil-lltube(Figure29).
g188765
Figure29
5.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
6.Carefullypourabout3/4oftheenginecapacityofoil
intotheoil-lltube.
7.Waitabout3minutesfortheoiltosettleintheengine.
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
10.Readtheoillevelonthedipstick(Figure28).
Iftheoillevelonthedipstickistoolow,carefully
pourasmallamountofoilintotheoil-lltube,
wait3minutes,andrepeatsteps8throughuntilthe
oillevelonthedipstickisatthecorrectlevel.
Iftheoillevelonthedipstickistoohigh,drainthe
excessoiluntiltheoillevelonthedipstickisatthe
correctlevel.
15
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
11.Installthedipsticksecurely.
12.Recycletheusedoilproperly.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutoffuel.Iftheblade
isdamagedorcracked,replaceitimmediately.Iftheblade
edgeisdullornicked,haveitsharpenedandbalanced,or
replaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance(page14).
2.Tipthemachineontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady(Figure
30).
g005454
Figure30
4.Removetheblade,savingallmountinghardware
(Figure30).
5.Installthenewbladeandallmountinghardware
(Figure31).
g005455
Figure31
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto
82N∙m(60ft-lb).
Important:Abolttorquedto82N∙m(60ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
16
AdjustingtheSelf-PropelDrive
Wheneveryouinstallanewself-propelcableorifthe
self-propeldriveisoutofadjustment,adjusttheself-propel
drive.
1.Turntheadjustmentknobcounterclockwisetoloosen
thecableadjustment(Figure32).
g027231
Figure32
1.Handle(leftside)
4.Turntheknobclockwiseto
tightentheadjustment.
2.Adjustmentknob5.Turntheknob
counterclockwiseto
loosentheadjustment.
3.Self-propel-drivecable
2.Adjustthetensiononthecable(Figure32)bypullingit
backorpushingitforwardandholdingthatposition.
Note:Pushthecabletowardtheenginetoincrease
thetraction;pullthecableawayfromtheengineto
decreasethetraction.
3.Turntheadjustmentknobclockwisetotightenthe
cableadjustment.
Note:Tightentheknobrmlybyhand.
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
1.Onthelastrefuelingoftheyear,addfuelstabilizer
(suchasToroPremiumFuelTreatment)tothefuel.
2.Disposeofanyunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcauseof
hardstarting.Donotstorefuelwithoutstabilizermore
than30days,anddonotstorestabilizedfuelmorethan
90days.
3.Runthemachineuntiltheengineshutsofffrom
runningoutoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitshutsoff.Whenyou
cannolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add30mlofengineoilthrough
thespark-plughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
RemovingtheMachinefrom
Storage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheenginerapidlyby
pullingtherecoil-starthandletoblowtheexcessoil
fromthecylinder.
3.Installthesparkplugandtightenitwithatorque
wrenchto20N∙m.
4.Performanymaintenanceprocedures;referto
PreparingforMaintenance(page14).
5.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page8).
6.Fillthefueltankwithfreshfuel;refertoFillingthe
FuelTank(page8).
7.Connectthewiretothesparkplug.
17
Notes:
Notes:
TheToroWarranty
20inand22in
Recycler
®
A2-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)20inMulcher/Bagger
TheToroGTSStartingGuarantee
WalkPowerMowers
A3-YearFullWarranty(NotApplicableforCommercialUse)
SteelDecks
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlypromisetorepairtheT oroProduct
listedbelowifusedforresidentialpurposes*;ifitisdefectiveinmaterials
orworkmanshiporifitstopsfunctioningduetothefailureofacomponent;
oriftheToroGTS(GuaranteedtoStart)enginewillnotstartontherstor
secondpull,providedtheroutinemaintenancerequiredintheOperator's
Manualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
ProductsWarrantyPeriod
20inand22inRecyclerand20in
Mulcher/Bagger
2-yearfullwarranty
Attachments
2-yearfullwarranty
GTS(GuaranteedtoStart)3-yearfullwarranty
Engine
1
3-yearfullwarranty
Engine
1
-CommercialUse
Toro-45Days
Otherengines-90days
Battery
1-yearfullwarranty
1
SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.
LimitedWarrantyforCommercialUse*
Gas-poweredT oroProductsusedforcommercial,institutional,orrental
use,arewarrantedfor45daysagainstdefectsinmaterialsorworkmanship.
Componentsfailingduetonormalweararenotcoveredbythiswarranty.
Fortheenginewarrantyperiods,seethetableabove.
TheT oroGTS(GuaranteedtoStart)StartingGuaranteedoesnotapply
whentheproductisusedcommercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,orifanormal,able-bodiedadultcannolongerstartyour
product'sengineinoneortwopulls,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceat
theirdealership.T olocateadealerconvenienttoyou,accessourweb
siteatwww.T oro.com.Youmayalsocallthenumberslistedinitem#3
tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermineif
itiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:
ToroWarrantyCompany
CustomerCareDepartment,RLCDivision
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat866-214-9807(U.S.customers)
Tollfreeat866-214-9808(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening
orwornblades,cable/linkageadjustments,orbrakeandclutch
adjustments
Anyproductorpartwhichhasbeenaltered,misused,neglected,or
requiresreplacementorrepairduetoaccidentsorlackofproper
maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro
ServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consulttheOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
Failuretofollowpropermaintenanceproceduresorrecommended
fuelprocedures
Rotarymowerbladestrikinganobject
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
Firsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
Cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
Improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat
youareusingthecorrectstartingprocedures.Thiscansavean
unnecessaryvisittoanAuthorizedToroServiceDealer.
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorized
ToroServiceDealerusingToro-approvedreplacementparts.Repairbyan
AuthorizedToroServiceDealerisyoursoleremedyunderthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidental,orconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythesewarranties,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
ThiswarrantyisnotvalidinMexico.CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToro
Distributor(Dealer)toobtainguaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceor
havedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered
commercialuse,andthecommercialusewarrantywouldapply.
374-0254RevG
/