Toro 53cm Heavy-Duty Recycler/Rear Bagger Lawn Mower User manual

53cm Heavy-Duty Recycler/Rear Bagger Lawn Mower
Toro
Brand
Toro
Model
53cm Heavy-Duty Recycler/Rear Bagger Lawn Mower
Category
Lawnmowers
Type
User manual
FormNo.3401-782RevA
53cmHeavy-DutyRecycler
®
/Rear
BaggerLawnMower
ModelNo.22293—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3401-782*A
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproduct-specicDeclarationof
Conformity(DOC)sheet.
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeownersorprofessional,
hiredoperators.Itisdesignedprimarilyforcuttinggrass
onwell-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
equipmentdamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Themodelandserialnumberplateisineitherofthese2
locations.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
NetTorque
Thegrossornettorqueofthisenginewaslaboratoryrated
bytheenginemanufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940.Asconguredtomeet
safety,emission,andoperatingrequirements,theactualengine
torqueonthisclassofmowerwillbesignicantlylower.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................3
GeneralLawnMowerSafety.....................................3
SoundPressure......................................................5
SoundPower..........................................................5
Hand/ArmVibration..............................................5
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1InstallingtheHandle.............................................7
2FillingtheCrankcasewithOil.................................8
3AdjustingtheSelf-PropelDrive...............................9
4AssemblingtheGrassBag......................................9
ProductOverview.........................................................10
Specications........................................................10
Operation....................................................................11
CheckingtheEngine-OilLevel.................................11
FillingtheFuelTankwithGasoline...........................11
AdjustingtheCuttingHeight....................................12
StartingtheEngine.................................................12
ShuttingOfftheEngine..........................................12
OperatingtheSelf-PropelDriveandEngagingthe
CuttingBlade.....................................................13
CheckingtheBlade-BrakeClutch..............................13
RecyclingtheClippings...........................................14
BaggingtheClippings.............................................14
OperatingTips......................................................15
Maintenance.................................................................17
RecommendedMaintenanceSchedule(s)......................17
EngineMaintenance..................................................18
ServicingtheAirCleaner.........................................18
ChangingtheEngineOil.........................................18
ChangingtheEngine-OilFilter.................................19
ServicingtheSparkPlug..........................................19
DriveSystemMaintenance.........................................20
AdjustingtheSelf-PropelDrive................................20
BrakeMaintenance....................................................21
AdjustingtheBlade-BrakeCable...............................21
BladeMaintenance.....................................................21
MaintainingtheBlade.............................................21
AdjustingtheBlade-BrakeCable...............................23
Cleaning...................................................................24
CleaningundertheMachine.....................................24
CleaningundertheBeltCover..................................25
CleaningtheBlade-Brake-ClutchShield.....................25
CleaningtheWheels...............................................26
Storage........................................................................27
PreparingtheFuelSystem.......................................27
PreparingtheEngine..............................................27
GeneralInformation...............................................27
RemovingtheMachinefromStorage.........................27
Troubleshooting...........................................................28
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthemowerreadand
understandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safety-alertsymbol(Figure2),whichmeansCaution,
Warning,orDanger—personalsafetyinstruction.Read
andunderstandtheinstructionbecauseithastodowith
safety.Failuretocomplywiththeinstructionmayresult
inpersonalinjury.
GeneralLawnMowerSafety
Thiscuttingmachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemachine.Localregulationscan
restricttheageoftheoperator.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Understandexplanationsforallpictogramsusedonthe
machineorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
•Storefuelincontainersspecicallydesignedforthis
purpose.
•Refueloutdoorsonlyanddonotsmokewhilerefueling.
•Addfuelbeforestartingtheengine.Neverremovethe
capofthefueltankoraddgasolinewhiletheengineis
runningorwhentheengineishot.
•Ifgasolineisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillageand
avoidcreatinganysourceofignitionuntilgasolinevapors
havedissipated.
•Replaceallfueltankandcontainercapssecurely.
3
Preparation
•Whilemowing,alwayswearsubstantial,slip-resistant
footwearandlongtrousers.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand
otherforeignobjects.
•Beforeusing,alwaysvisuallyinspecttoseethatguardsand
safetydevices,suchasdeectorsand/orgrasscatchers,
areinplaceandworkingcorrectly.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Starting
•Donottiltthemachinewhenstartingtheengineunless
themachinemustbetiltedforstarting.Inthiscase,do
nottiltitmorethanabsolutelynecessaryandliftonlythe
partwhichisawayfromtheoperator.
•Starttheenginecarefullyaccordingtoinstructionsand
withfeetwellawayfromtheblade(s)andnotinfrontof
thedischargechute.
Operation
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Mowonlyindaylightoringoodarticiallight.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
•Neverpickuporcarryalawnmowerwhiletheengineis
running.
•Useextremecautionwhenreversingorpullinga
pedestrian-controlledmowertowardyou.
•Walk,neverrun.
•Slopes:
–Donotmowexcessivelysteepslopes.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection
onslopes.
–Alwaysbesureofyourfootingonslopes.
•Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
•Stopthebladeifthemachinemustbetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthemachinetoandfromthearea
tobemowed.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
•Stoptheengine
–wheneveryouleavethemachine.
–beforerefueling.
–beforeremovingthegrasscatcher.
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperatingposition.
•Shutofftheengineanddisconnectthespark-plugwire.
–beforeclearingblockagesoruncloggingchute.
–beforechecking,cleaningorworkingonthemachine.
–afterstrikingaforeignobject,inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthemachine.
–ifthemachinestartstovibrateabnormally(check
immediately).
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
•Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttobesurethatthe
equipmentisinsafeworkingcondition.
•Donotusepressure-cleaningequipmentonthemachine.
•Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafreeof
grass,leaves,orexcessivegrease.
•Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended
parts,whennecessary.
•Replacewornordamagedpartsforsafety.
•Replacefaultysilencers.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
•Becarefulwhileadjustingthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
4
•Usefull-widthrampsforloadingthemachineintoa
traileroratruck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof88
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
CAUTION
Long-termexposuretonoisewhileoperatingthe
machinemaycausesomehearingloss.
Wearadequatehearingprotectionwheneveryou
operatethemachineforanextendedperiodoftime.
Hand/ArmVibration
Measuredvibrationlevelforlefthand=2.3m/s
2
Measuredvibrationlevelforrighthand=2.7m/s
2
UncertaintyValue(K)=1.4m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
CAUTION
Long-termexposuretovibrationwhileoperating
themachinemaycausesomenumbnessinthe
handsandwrists.
Wearglovesthatdampenthevibrationwhenever
youoperatethemachineforanextendedperiodof
time.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
5
116-7583
1.Warning–ReadtheOperator’sManual.Donotoperatethis
machineunlessyouaretrained.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsinplace.
2.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
5.Warning—wearhearingprotection.
3.Thrownobjecthazard—Donotoperatethemowerwithoutthe
reardischargeplugorbaginplace.
6.Cutting/dismembermenthazardofhandorfoot,mower
blade—Donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position—pickupobjectsthatcouldbethrownbytheblades;
andlookbehindyouwhenbackingup.
130-9656
1.Choke3.Slow
2.Fast4.Engine—stop
131-0822
1.Self-propeldrive—Attention;prematurewearofthe
transmissionmayoccurifthebeltisover-tightened;before
servicingorperformingmaintenance,readtheOperator's
Manual.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handle1
Hex-head-angebolt(5/16x1-1/2
inches)
2
Carriagebolt(5/16x1-1/2inches)
2
1
Flangenut(5/16inch)
4
Installthehandle.
2
Nopartsrequired
–
Fillthecrankcasewithoil.
3
Nopartsrequired
–
Adjusttheself-propeldrive.
4
Nopartsrequired
–
Assemblethegrassbag.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheHandle
Partsneededforthisprocedure:
1Handle
2
Hex-head-angebolt(5/16x1-1/2inches)
2
Carriagebolt(5/16x1-1/2inches)
4
Flangenut(5/16inch)
Procedure
1.Removethecableguardfromthehandle(Figure3)by
removingthe2carriageboltsand2locknutsthathold
thecableguardtothehandle.
Figure3
1.Cableguard4.Flangenut—5/16inch(2)
2.Locknut(2)5.Hex-head-ange
bolt—5/16x1-1/2inches
(2)
3.Carriagebolt—1/4x1-1/2
inches(2)
Note:Savetheguard,thecarriagebolts,andthe
locknutssothatyoucaninstallitontothehandlelater
inthisprocedure.
2.Installthehandleendsontothemowerhousingwith
2hex-head-angebolts(5/16x1-1/2inches)and2
angenuts(5/16inch)asshowninFigure3.
3.Setthemachinetothedesiredcuttingheight;referto
AdjustingtheCuttingHeight(page12).
7
4.Routethecontrolcablesbetweenthedeckandthe
handletoprotectthecablesfrombeingdamaged
(Figure4).
Figure4
1.Cableguard3.Cable(s)
2.Handle
5.Standintheoperatingpositiontodeterminethehandle
heightthatismostcomfortableforyou(Figure5).
Figure5
1.Handle4.Mediumhandleheight
2.Handlebracket(2)
5.Lowesthandleheight
3.Highesthandleheight
6.Securethehandleontothehandlebracketsatyour
desiredhandleheightwith2carriagebolts(5/16x
1-1/2inches)and2angenuts(5/16inch)asshown
inFigure6.
Important:Ensurethattheboltheadsareonthe
insideofthehandleandthatthenutsareonthe
outsideofthehandle.
Figure6
1.Carriagebolt—5/16x
1-1/2inches(2)
3.Flangenut—5/16inch(2)
2.Handlebracket(2)
7.Positionthecableguardontothehandlewiththe
cable(s)insidetheguard,andsecuretheguardtothe
handlewiththe2carriageboltsandthe2locknutsthat
youpreviouslyremoved(Figure3).
Important:Ensurethatyoudonotpinchthe
cable(s)tothehandlewhenyouinstallthecable
guardsontothehandle.
2
FillingtheCrankcasewithOil
NoPartsRequired
Procedure
Theenginecrankcaseisshippedwithoutoil.Before
startingtheengine,llthecrankcasewithoil.Theengine
crankcase(withoillter)canhold0.85L(29oz)ofoil.Use
onlyhigh-qualitySAE10W-30weightdetergentoilthathas
theAmericanPetroleumInstitute(API)serviceclassication
SH,SJ,orequivalent.
Beforeeachuse,ensurethattheoillevelisbetweentheAdd
andtheFullmarksonthedipstick(Figure7).
8
Figure7
1.Dipstick3.Addmark
2.Fullmark
Note:Whenthecrankcaseisempty,pourabout3/4ofthe
crankcasecapacityofoilinthecrankcase,thenfollowthe
procedureinthissection.
1.Movethemachineontoalevelsurface.
2.Cleanaroundthedipstick(Figure7).
3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.
4.Wipethedipstickcleanwithacleancloth.
5.Insertthedipstickintothellerneck,thenremovethe
dipstick.
6.Readtheoillevelonthedipstick.
•IftheoillevelisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoilinto
theoil-lltube,wait3minutes,andrepeatsteps4
through6untiltheoillevelisattheFullmarkon
thedipstick.
•IftheoillevelisabovetheFullmarkonthe
dipstick,draintheexcessoiluntiltheoillevelon
thedipstickisattheFullmark.RefertoChanging
theEngineOil(page18).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
7.Insertthedipstickintothellerneckandrotatethecap
clockwiseuntilitistight.
3
AdjustingtheSelf-PropelDrive
NoPartsRequired
Procedure
Important:Youmustadjusttheself-propel-drivecable
beforeyouoperatethemachineforthersttime.Refer
toAdjustingtheSelf-PropelDrive(page20).
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure8.
1
2
3
g027289
Figure8
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure8).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure9).
9
g027290
Figure9
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure9).
ProductOverview
Figure10
1.Handle
6.Sparkplug
2.Reardoor
7.Cutting-heightlever(4)
3.Fuel-tankcap
8.Oilll/dipstick
4.Throttle-controllever
9.Grassbag
5.Aircleaner10.Blade-controlbar
Specications
Weight
56.2kg(124lb)
Length
161cm(63.5inches)
Width
54.6cm(21.5inches)
Height
87.6cm(34.5inches)
10
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Eachtimebeforeyoumow,ensurethattheself-propeldrive
andtheblade-controlbaroperateproperly.Whenyourelease
theblade-controlbar,thebladeandtheself-propeldrive
shouldstop.Iftheydonot,contactanAuthorizedService
Dealer.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Figure11
1.Warning—wearhearingprotection.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily—Checkthe
engine-oillevel.
Beforeyouusethemachine,ensurethattheoillevelis
betweentheAddandtheFullmarksasshownonthedipstick
(Figure12).
Figure12
1.Dipstick3.Addmark
2.Fullmark
IftheoillevelisbelowtheAddmark,addoil.Referto2
FillingtheCrankcasewithOil(page8).
FillingtheFuelTankwith
Gasoline
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessyouuseafuelstabilizer.
•Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
Note:Thecapacityofthefueltankis3.8L(1.0USgallon).
11
AdjustingtheCuttingHeight
Youcanchangethecuttingheightateachwheelbyadjusting
acutting-heightlever.Cuttingheightsare25mm(1inch),38
mm(1-1/2inches),51mm(2inches),64mm(2-1/2inches),
76mm(3inches),89mm(3-1/2inches),102mm(4inches),
114mm(4-1/2inches).
DANGER
Adjustingthecutting-heightleverscouldbringyour
handsintocontactwithamovingbladeandresult
inseriousinjury.
•Stoptheengineandwaitforallmovementto
stopbeforeadjustingthecuttingheight.
•Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
1.Pullthecutting-heightlevertowardthewheel(Figure
13)andmovethelevertothedesiredsetting.
Figure13
1.Rearcutting-heightlever(2)
2.Frontcutting-heightlever(2)
2.Releasethecutting-heightleverandseatitsecurelyin
thenotch.
3.Adjustallthewheelstothesamecutting-heightsetting.
StartingtheEngine
1.Connectthespark-plugwiretothesparkplug.
2.Openthefuelvalve(Figure14).
Figure14
1.Throttle-controllever2.Fuelvalve
3.Movethethrottle-controllever(Figure14)tothe
CHOKEposition.
Note:Donotusethechokewhentheengineiswarm.
4.Pullthestarterhandlelightlyuntilyoufeelresistance,
thenpullitsharply.
Note:Allowtheropetoreturnslowlytotherope
guideonthehandle.
5.Whentheenginestarts,movethethrottle-controllever
totheFASTposition.
ShuttingOfftheEngine
Releasetheblade-controlbarandmovethethrottle-control
lever(Figure14)totheSTOPposition.
Note:Closethefuelvalve(Figure14)ifyouwillnotbe
startingtheenginesoonafterward.
12
OperatingtheSelf-Propel
DriveandEngagingthe
CuttingBlade
Thismachineisequippedwithablade-brakeclutch.
Important:Toensurethattheblade-brakeclutchis
workingproperly,refertoCheckingtheBlade-Brake
Clutch(page13).
Themachinehas3groundspeeds:1(slow),2(medium),
and3(fast).Theself-propel-driveleverislocatedbelowand
behindthefueltank(Figure15).
Figure15
1.Self-propel-drivelever
•Tooperatetheself-propeldrivewithoutengaging
theblade:Raisetheblade-controlbartothehandle
(Figure16).
G019671
1
Figure16
1.Raisetheblade-controlbartothehandle.
•Tooperatetheself-propeldriveandengagethe
blade:Movetheblade-controlbarallthewaytotheright
andraiseittothehandle(Figure17).
G019672
2
1
Figure17
1.Movetheblade-control
bartotheright.
2.Raisetheblade-control
bartothehandle.
•Todisengagetheself-propeldriveandtheblade:
Releasetheblade-controlbar.
Note:Youcanvarythegroundspeedbyincreasingor
decreasingthedistancebetweentheblade-controlbarandthe
handle.Lowerthebartodecreasethegroundspeedwhenyou
aremakingaturnorifthemachineismovingtoofastforyou.
Ifyoulowerthebartoofar,themachinestopsself-propelling.
Squeezethebarclosertothehandletoincreasetheground
speed.Whenyouholdthebartightagainstthehandle,the
machineself-propelsatthemaximumgroundspeed.Move
theself-propel-drivelevertotheNEUTRALpositionwhenyou
usethemachinefortrimming.
CheckingtheBlade-Brake
Clutch
Checktheblade-controlbarbeforeeachusetoensurethat
theblade-brakeclutchisoperatingproperly.
CheckingwiththeGrassBag
1.Installtheemptygrassbagonthemachine.
2.Starttheengine.
3.Engagetheblade.
Note:Thebagshouldbegintoinate,indicatingthat
thebladeisengagedandrotating.
4.Releasetheblade-controlbar.
Note:Ifthebagdoesnotimmediatelydeate,the
bladeisstillrotating.Theblade-brakeclutchmaybe
deterioratingand,ifignored,couldresultinanunsafe
operatingcondition.Havethemachineinspectedand
servicedbyanAuthorizedServiceDealer.
5.Shutofftheengineandwaitforallmovingpartsto
stop.
CheckingwithouttheGrassBag
1.Movethemachineontoapavedsurfaceinanon-windy
area.
13
2.Setall4wheelstothe76mm(3inch)cutting-height
setting;refertoAdjustingtheCuttingHeight(page12).
3.Takeahalfsheetofnewspaperandcrumpleitintoa
ballsmallenoughtogounderthemachinehousing
(about76mmor3inchesindiameter).
4.Placethenewspaperballabout13cm(5inches)in
frontofthemachine(Figure18).
Figure18
5.Starttheengine.
6.Engagetheblade.
7.Releasetheblade-controlbar.
8.Immediatelypushthemachineoverthenewspaperball.
9.Shutofftheengineandwaitforallmovingpartsto
stop.
10.Gotothefrontofthemachineandcheckthe
newspaperball.
Note:Ifthenewspaperballdidnotgounderthe
machine,repeatsteps4through10.
Note:Ifthenewspaperisunravelledorshredded,
thebladedidnotstopproperly,whichcouldresultin
anunsafeoperatingcondition.ContactanAuthorized
ServiceDealer.
RecyclingtheClippings
Thismachinecomesfromthefactoryreadytorecyclegrass
andleafclippingsbackintothelawn.Topreparethemachine
torecycle:
•Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page15).
•Iftherear-dischargeplugisnotinstalled,gripitby
thehandle,raisethereardoor,andinsertitintothe
rear-dischargechuteuntilthelatchlocksintoplace
(Figure19).
Figure19
1.Rear-dischargeplug2.Reardoor
WARNING
Operatingthemachinetorecyclelawnclippings
withoutthepluginplaceallowsobjectstobe
throwntowardyouorbystanders.Also,contactwith
thebladescouldoccur.Thrownobjectsorblade
contactcancauseseriousinjuryordeath.
Ensurethattherear-dischargeplugisinplace
beforeyourecycletheclippings.Neverengagethe
bladeswithouteithertherear-dischargeplugorthe
grassbaginstalledonthemachine.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesand
othersimilardebristobethrowntowardyouor
bystanders,resultinginseriouspersonalinjuryor
death.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
WARNING
Thebladesaresharp;contactingthebladescan
resultinseriouspersonalinjury.
Shutofftheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Shutofftheengineandwaitforallmovingpartsto
stop.
14
2.Raiseandholdupthereardoor(Figure20).
Figure20
1.Reardoor
3.Notch(2)
2.Bag-rodend(2)
3.Removetherear-dischargeplugbypushinginthelatch
withyourthumbandpullingtheplugoutfromthe
machine(Figure19).
4.Installthebag-rodendsintothenotchesatthebaseof
thehandle,androckthebagbackandforthtoensure
thatthebag-rodendsareseatedatthebottomofboth
notches(Figure20).
5.Lowerthereardooruntilitrestsonthegrassbag.
RemovingtheGrassBag
DANGER
Themachinecanthrowgrassclippingsand
otherobjectsthroughanopeninginthemachine
housing.Objectsthrownwithenoughforcecould
causeseriouspersonalinjuryordeathtoyouorto
bystanders.
•Neverremovethegrassbagandthenstartthe
enginewithoutthedischargepluginstalledon
themachine.
•Neveropenthereardooronthemachinewhen
theengineisrunning.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Raisethereardoor.
3.Removethebagrodonthegrassbagfromthenotches
atthebaseofthehandle(Figure20).
4.Installthedischargeplug;referto(page).
5.Lowerthereardoor.
OperatingTips
GeneralTips
•Reviewthesafetyinstructionsandreadthismanual
carefullybeforeoperatingthemachine.
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhitandthrow.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareaofoperation.
•Avoidstrikingtrees,walls,curbs,orothersolidobjects.
Neverdeliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
•Maintainasharpbladethroughoutthecuttingseason.
Periodicallyledownnicksontheblade.
•ReplacethebladewhennecessarywithanoriginalToro
replacementblade.
•Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.
Mowonlyindryconditions.
•Cleanunderthemachineaftereachmowing;referto
(page).
•Keeptheengineingoodrunningcondition.
•Cleantheairlterfrequently.Mulchingstirsupmore
clippingsanddustwhichclogstheairlterandreduces
engineperformance.
•Settheenginespeedtothefastestpositionforthebest
cuttingresults.
WARNING
Operatingamachinewithitsenginerunning
ataspeedgreaterthanthefactorysettingcan
causethemachinetothrowapartofthebladeor
engineatyouorbystanders,resultinginserious
personalinjuryordeath.
–Donotchangetheenginespeedsetting.
–Ifyoususpecttheenginespeedisfaster
thannormal,contactanAuthorizedService
Dealer.
CuttingGrass
•Grassgrowsatdifferentratesatdifferenttimesofthe
year.Inthesummerheat,itisbesttocutgrassatthe64
mm(2-1/2inch),76mm(3inch),or89mm(3-1/2inch)
cutting-heightsettings.Cutonlyaboutathirdofthegrass
15
bladeatatime.Donotcutbelowthe64mm(2-1/2inch)
settingunlessthegrassissparseoritislatefallwhen
grassgrowthbeginstoslowdown.
•Whencuttinggrassover15cm(6inches)tall,rstmow
atthehighestcuttingheightsettingandwalkslower;then
mowagainatalowersettingforthebestlawnappearance.
Ifthegrassistoolongandtheleavesclumpontopofthe
lawn,themachinemayplugandcausetheenginetostall.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1or
moreofthefollowing:
•Sharpentheblade.
•Walkataslowerpacewhilemowing.
•Raisethecuttingheightonyourmachine.
•Cutthegrassmorefrequently.
•Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
•Forlightleafcoverage,setallthewheelsatthesame
cuttingheightsetting.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
16
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Changetheengineoilandtheoillter.
Aftertherst25hours
•Tightenanyloosefasteners.
Beforeeachuseordaily
•Checktheengine-oillevel.
•Inspectthemowerbladesforwearordamage.
•Inspecttheacceleratorforwearordamage.
•Removegrassclippingsanddirtfromunderthehousing.
•Checkthestoppingtimeofthebladebrake.Theblademuststopwithin3seconds
ofreleasingtheblade-controlbar;ifitdoesnot,contactanAuthorizedService
Dealerforrepair.
•Checkforlooseormissingfastenersontheengine.
•Checkforfueloroilleaks.
•Checkorcleantherecoilstarterandtheair-intakescreen.
Every25hours
•Cleanthefoampre-cleaner(morefrequentlyindustyconditions).
Every40hours
•Cleanthewheelsandgears.
Every50hours
•Sharpenorreplacetheblade.Maintainitmorefrequentlyiftheedgedullsquicklyin
roughorinsandyconditions.
•Removegrassclippingsanddebrisfromunderthebeltcover.
•Cleantheblade-brake-clutchshield.
Every100hours
•Changetheengineoil.
•Inspect,clean,andadjustthesparkpluggap;replacethesparkplugifnecessary.
•Tightenanyloosefasteners.
•Checkorcleantherecoilstarterandtheair-intakescreen.
Every200hours
•Changetheengine-oillter.
•Haveanauthorizedengineservicingdealercheckforleaksinthefuelsystemand/or
adeterioratingfuelhose.Replacepartsifnecessary.
Every300hours
•Replacethepaperairlter(morefrequentlyindustyconditions).
•Cleanthecylinderandthecylinder-headns.
•Haveanauthorizedengineservicingdealercheckandadjusttheengineidlespeed.
•Haveanauthorizedengineservicingdealercleanthecombustionchamber.
•Haveanauthorizedengineservicingdealercheckandadjustthevalveclearance.
•Haveanauthorizedengineservicingdealercleanandlapthevalveseatingsurface.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
CAUTION
Ifyouleavethewireonthesparkplug,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Disconnectthewirefromthesparkplugbeforeyoudoanymaintenance.Setthewireasidesothatitdoes
notaccidentlycontactthesparkplug.
17
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Every25hours—Cleanthefoam
pre-cleaner(morefrequentlyindusty
conditions).
Every300hours—Replacethepaperairlter(more
frequentlyindustyconditions).
Important:Donotoperatetheenginewithoutthe
airlterassemblyinplace;otherwise,extremeengine
damagewilloccur.
1.Shutofftheengineandwaitforallmovingpartsto
stop.
2.Disconnectthewirefromthesparkplug.
3.Removethecoverandcleanitthoroughly(Figure21).
Figure21
1.Cover
3.Air-cleanerbase
2.Foampre-cleanerand
paperairlter
4.Removeandthefoampre-cleanerandthepaper-air
lterfromtheair-cleanerbase(Figure21)
5.Removethefoampre-cleanerfromthepaperairlter,
andwashthefoampre-cleanerwithamilddetergent
andwater,thenblotitdry.
6.Inspectthepaperairlter,andreplaceitifitis
excessivelydirty.
Important:Donottrytocleanapaperlter.
7.Installthefoampre-cleanerontothepaperairlter.
8.Installthefoampre-cleanerandpaperairlteronto
theair-cleanerbase.
9.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours
Every100hours
OilCapacity
Withoillter0.85L(29oz)
Withoutoillter0.65L(22oz)
1.Runtheenginetowarmtheengineoil.
Note:Warmoilowsbetterandcarriesmore
contaminants.
WARNING
Oilmaybehotafterenginehasbeenrun,and
contactwithhotoilcancauseseverepersonal
injury.
Avoidcontactingthehotengineoilwhenyou
drainit.
2.Shutofftheengineandwaitforallmovingpartsto
stop.
3.Disconnectthewirefromthesparkplug.
4.Closethefuelvalve(Figure14).
5.Drainthegasolinefromthefueltank.
6.Placeasuitabledrainpanunderthedipstick/oildrain.
7.Cleanaroundthedipstick.
8.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.
9.Tipthemachineontoitsrightside(airlterup)to
draintheoilintothedrainpan.
10.Afterdrainingtheoil,returnthemachinetothe
operatingposition.
11.FillthecrankcasetotheFullmarkonthedipstickwith
freshoil;referto2FillingtheCrankcasewithOil(page
8).
12.Insertthedipstickintothellerneckandrotatethecap
clockwiseuntilitistight.
13.Wipeupanyspilledoil.
14.Recycletheusedoilaccordingtolocalcodes.
18
ChangingtheEngine-OilFilter
ServiceInterval:Every200hours
1.Runtheenginetowarmtheoil.
WARNING
Oilmaybehotaftertheenginehasbeenrun,
andcontactwithhotoilcancausesevere
personalinjury.
Avoidcontactingthehotengineoilwhenyou
drainit.
2.Shutofftheengineandwaitforallmovingpartsto
stop.
3.Disconnectthewirefromthesparkplug.
4.Drainthegasolinefromthefueltank.
5.Draintheengineoil;refertoChangingtheEngineOil
(page18).
6.Placearagundertheoillter(Figure22)tocatchany
oilthatmayleakoutasyouremovetheoillter.
Figure22
1.Oillter
7.Removetheoillter.
8.Useyourngertocoatthegasketonthenewoillter
withoil(Figure26).
Figure23
1.Gasket
9.Installthenewlterbyrotatingitclockwiseuntilthe
sealcontactsthelterhousing,thenrotatethelteran
additional3/4turnbyhand.
10.FillthecrankcasetotheFulllineonthedipstickwith
freshoil;referto2FillingtheCrankcasewithOil(page
8).
11.Connectthewiretothesparkplug.
12.Runtheengineforabout3minutes.
13.Stoptheengine,waitforallmovingpartstostop,and
checkforoilleakagearoundthelter.
14.Addoiltocompensatefortheoilintheoillter.Refer
toCheckingtheEngine-OilLevel(page11).
15.Recycletheusedoillterproperly.
ServicingtheSparkPlug
ServiceInterval:Every100hours—Inspect,clean,and
adjustthesparkpluggap;replacethe
sparkplugifnecessary.
UseanNGKBPR5ESsparkplugorequivalent.
1.Shutofftheengineandwaitforallmovingpartsto
stop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty
sparkplug.Donotcleantheelectrodesbecause
gritenteringthecylindercandamagetheengine.
5.Setthegapontheplugto0.76mm(0.030inch)(Figure
24).
19
Figure24
1.Center-electrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
6.Carefullyinstallthesparkplugbyhand(toavoidcross
threading)untilitishandtight.
7.Tightenthesparkplugto23N-m(2.3kgf-m,17ft-lb).
Important:Aloosesparkplugcanbecomevery
hotandcandamagetheengine;overtighteninga
sparkplugmaydamagethethreadsinthecylinder
head.
8.Connectthewiretothesparkplug.
DriveSystem
Maintenance
AdjustingtheSelf-PropelDrive
Ifthemachineisnew,doesnotself-propel,orittendsto
creepforward,adjustthedrivecable.
1.Movethemachineoutsideandontoapavedsurface
nearasolidwalltosafelypreventthemachinefrom
movingforwardwhiletheengineisrunning.
2.Positionthemachinewiththefronttiresagainstthe
wall.
Note:Ensurethattheareaiswellventilatedandclear
ofdebristhatcouldbethrownbythemachine.
3.Shiftthetransmissiontothirdgear.
4.Starttheengine;refertoStartingtheEngine(page12).
5.Pulltheself-propel-drivebartothehandle.
Note:Thewheelsshouldstarttoturnasthe
self-propel-drivebarjusttouchesthehandle.
6.Shutofftheengine.
7.Ifyoumustadjustthemachine,dothefollowing:
•Ifthewheelsdonotspinwhenyouengagethe
self-propel-drivebar,thetractionbeltistooloose.
Rotatethewheel-drive-controlknob(Figure25)
clockwise1turnandrepeatsteps4through6.
Figure25
1.Wheel-drive-controlknob
•Ifthewheelsspinbeforeyoufullyengagethe
self-propel-drivebar,thetractionbeltistootight.
Rotatethewheel-drive-controlknob(Figure25)
counterclockwise1turnandrepeatsteps4through
6.
8.Foranewtractionbelt,rotatethedrivecable
adjustmentknobclockwise1additionalturntoallow
forthenormalstretchingofthebeltduringthebreak-in
period.
Note:Youcanskipthisstepifyouareadjustinga
usedbelt.
20
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32

Toro 53cm Heavy-Duty Recycler/Rear Bagger Lawn Mower User manual

53cm Heavy-Duty Recycler/Rear Bagger Lawn Mower
Toro
Brand
Toro
Model
53cm Heavy-Duty Recycler/Rear Bagger Lawn Mower
Category
Lawnmowers
Type
User manual
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers