Schwinn Journey 2.5 Recumbent Bike Assembly Manual

ASSEMBLY MANUAL / OWNER’S MANUAL

Manual en Español Latino Americano:

http://www.schwinnfitness.com

270 /

230 /

430 /

470 /

2.5

2

Important Safety Instructions - Assembly 3

Safety Warning Labels / Serial Number 4

Specications  5

BeforeAssembly  5

Parts 6

Hardware 7

Tools 7

Assembly 8

Moving the Machine 18

Leveling the Machine 19

Important Safety Instructions 20

Features 21

Console Features 22

Operations 27

Adjustments 27

Power Up / Idle Mode 27

Quick Start Program 28

 UserProles 28

Pausing or Stopping 33

Results / Cool Down Mode 34

GOAL TRACK Statistics 34

Console Service Mode 36

Maintenance 37

Maintenance Parts 38

Troubleshooting 40

Warranty 42

Sears Customer Warranty 43

Nautilus,Inc.,(800)NAUTILUS/(800)628-8458,www.NautilusInc.com-CustomerService:NorthAmerica(800)605-3369,

[email protected]|outsideU.S.+01-360-859-5180,[email protected]|PrintedinChina|©2013Nautilus,Inc.

Table of ConTenTs

Tovalidatewarrantysupport,keeptheoriginalproofofpurchaseandrecordthefollowinginformation:

Serial Number __________________________

Date of Purchase ____________________

Toregisteryourproductwarranty,goto:www.SchwinnFitness.com/register

Orcall1(800)605–3369.

Ifyouhavequestionsorproblemswithyourproduct,pleasecall1(800)NAUTILUS(628–8458).

3

ImporTanT safeTy InsTruCTIons

-assembly

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Obey the following warnings:

Read and understand all warnings on this machine.

Carefully read and understand the Assembly instructions.

• Keepbystandersandchildrenawayfromtheproductyouareassemblingatalltimes.

• Donotconnectpowersupplytothemachineuntilinstructedtodoso.

• Donotassemblethismachineoutdoorsorinawetormoistlocation.

• Makesureassemblyisdoneinanappropriateworkspaceawayfromfoottrafficandexposuretobystanders.

• Somecomponentsofthemachinecanbeheavyorawkward.Useasecondpersonwhendoingtheassemblysteps

involvingtheseparts.Donotdostepsthatinvolveheavyliftingorawkwardmovementsonyourown.

• Setupthismachineonasolid,level,horizontalsurface.

• Donottrytochangethedesignorfunctionalityofthismachine.Thiscouldcompromisethesafetyofthismachineandwill

void the warranty.

• Ifreplacementpartsarenecessary,useonlygenuineNautilus®replacementpartsandhardware.Failuretousegenuine

replacementpartscancausearisktousers,keepthemachinefromoperatingcorrectlyandvoidthewarranty.

• Donotuseuntilthemachinehasbeenfullyassembledandinspectedforcorrectperformanceinaccordancewiththe

Manual.

• ReadandunderstandthecompleteManualsuppliedwiththismachinebeforefirstuse.KeeptheManualforfuture

reference.

• Doallassemblystepsinthesequencegiven.Incorrectassemblycanleadtoinjuryorincorrectfunction.

• Thisproductcontainsmagnets.Magneticfieldscaninterferewiththenormaluseofcertainmedicaldevicesataclose

range.Usersmaycomeintoproximityofthemagnetsintheassembly,maintenance,and/oruseoftheproduct.Giventhe

obviousimportanceofthesedevices,suchasapacemaker,itisimportantthatyouconsultwithyourmedicalprovider

inconnectionwiththeuseofthisequipment.Pleaseconsultthe“SafetyWarningLabelsandSerialNumber”sectionto

determine the location of the magnets on this product.

4

safeTy WarnIng labels and serIal

number

FCC Compliance

!

Changesormodificationstothisunitnotexpresslyapprovedbythepartyresponsibleforcompliancecouldvoidthe

user’sauthoritytooperatetheequipment.

Themachineandpowersupplycomplywithpart15oftheFCCrules.Operationissubjecttothefollowingtwoconditions:

(1) This device may not cause harmful interference, and (2) this device must accept any interference received, including

interference that may cause undesired operation.

Note: This machine and power supply have been tested and found to comply with the limits for a Class B digital device,

pursuanttoPart15oftheFCCRules.Theselimitsaredesignedtoprovidereasonableprotectionagainstharmful

interferenceinaresidentialinstallation.Thisequipmentgenerates,usesandcanradiateradiofrequencyenergyand,if

not installed and used in accordance with the instructions, may cause harmful interference to radio communications.

However,thereisnoguaranteethatinterferencewillnotoccurinaparticularinstallation.Ifthisequipmentdoescauseharmful

interferencetoradioortelevisionreception,whichcanbedeterminedbyturningtheequipmentoffandon,theuseris

encouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:

•Reorientorrelocatethereceivingantenna.

•Increasetheseparationbetweentheequipmentandreceiver.

•Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthereceiverisconnected.

•Consultthedealeroranexperiencedradio/TVtechnicianforhelp.

SerialNumber

REVISIONS

ECO

REVISION

REV DESCRIPTION

APPROVED

DATE

TITLE.

PART NO.

REV.

SHEET 1 OF 1

SCALE: 1:1

DO NOT SCALE DRAWING

1. ALL ITEMS MUST BE RoHS COMPLIANT

2. ALL DIMENSIONS APPLY BEFORE PLATING OR COATING.

3. REMOVE ALL BURRS, BREAK SHARP EDGES 0.5 MM MAX.

4. ALL MACHINES SURFACES Ra 3.2 uM.

5. ALL APPLICABLE NAUTILUS STANDARDS AND

SPECIFICATIONS APPLY.

6. ALL DIMENSIONS ARE IN MILLIMETERS

7. ALL DUAL DIMENSIONS ARE IN INCH

UNLESS OTHERWISE SPECIFIED:

METRIC

THIRD ANGLE

PROJECTION

INTERPRET DIMENSIONS AND TOLERANCES

PER ASME Y14.5M - 1994

2.5

1.5

0.75

0.25

1°

X.

X.X

X.XX

X.XXX

ANGULAR

C

SIZE

This document is the property of Nautilus, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. without written authorization. All rights are reserved, including copyrights.

TOLERANCES.

DRAWN

DESIGNED

DATE

METRIC_C_REV G

NAUTILUS, INC.

16400 SE NAUTILUS DRIVE, VANCOUVER, WA 98683

LIFECYCLE

- -

APPROVALS

- -

- - - -

WARRANTY ITEM:

L.SEVIER

3/29/2013

L.SEVIER

A

8002739

GWl BIKE AND ELLIPTICAL 300lb 2013

MATERIAL.

COLOR.

DIE LINE

PMS 152

PMS 109

BLACK

WHITE

Labels must be created from an agency approved tamper proof labeling system

such as "UL Recognized component marking and labeling system (example: UL PGGU2) or equivalent.

Label and adhesive must be rated for surface it is applied to (painted metal or ABS plastic),

Label and adhesive must be rated for 60 degrees C minimum. Labels must meet UL 1647 Permanence of Marking Test.

50mm

117.7mm

A RELEASE 3/29/2013

LSEVIER

xxxxxxx

• Lisez et assimilez tous les avertissements

apposés sur cet appareil.

• Gardez les enfants et les animaux de

compagnie éloignés de cette machine en

tout temps

• Déconseillé aux enfants âgés de

moins de 14 ans.

• Lisez et familiarisez-vous avec le Manuel

du propriétaire et avec tous les

avertissements avant d’utiliser cette

machine.

• Soyez prudent lorsque vous utilisez cet

équipement pour ne pas vous infliger de

graves blessures.

• Cette machine supporte un poids

maximal de 300lbs. (136kg).

• Remplacez toute étiquette

d’avertissement endommagée, illisible

ou manquante.

• La fréquence cardiaque qui s’affiche

sur la console peut être inexact et

doit être utilisée seulement à titre

indicatif.

• Read, understand and obey all

warnings on this machine.

• Keep children away.

• Not intended for use by anyone

under 14 years of age.

• Prior to use, read and understand

the Owner’s Manual.

• Injury or death is possible if

Caution is not used while using this

machine.

• The maximum user weight for this

machine is 300 lbs (136 kg).

• Replace any “Caution”, “Warning”

or “Danger” label that is illegible,

damaged, or removed.

• The heart rate displayed may be

inaccurate and should be used for

reference only.

8002739_A

5

speCIfICaTIons

Before Assembly

Selecttheareawhereyouaregoingtosetupandoperateyourmachine.Forsafeoperation,thelocationmustbeona

hard,levelsurface.Allowaworkoutareaofaminimum74.6”x110.5”(189.5cmx280.5cm).

Basic Assembly Tips

Followthesebasicpointswhenyouassembleyourmachine:

• Readandunderstandthe“ImportantSafetyInstructions”beforeassembly.

• Collect all the pieces necessary for each assembly step.

• Usingtherecommendedwrenches,turntheboltsandnutstotheright(clockwise)totighten,andtheleft(counterclock-

wise) to loosen, unless instructed otherwise.

• Whenattaching2pieces,lightlyliftandlookthroughtheboltholestohelpinserttheboltthroughtheholes.

• Theassemblycanrequire2people.

Maximum User Weight: 300lbs.(136kg)

Power Requirements:

 OperationalVoltage: OperationalVoltage9VDC

 OperatingCurrent: 1500mA

Regulatory Approvals:

 ACPowerAdapter: ULlisted,CECcertified(orequivalent),Rated

120V60HzInput,9VDC,1500mAOutput.

Class 2.

This product, its packaging, and components contain chemicals known to the State of California to cause cancer,

birthdefects,orreproductiveharm.ThisNoticeisprovidedinaccordancewithCalifornia’sProposition65.Ifyou

wouldlikeadditionalinformation,pleaserefertoourwebsiteatwww.nautilus.com/prop65.

49.9”

(126.8 cm)

64”

(162.5 cm)

27.7”

(70.3 cm)

6

Item Qty Description Item Qty Description

1 1 Console 10 1 AC Adapter

2 1 WaterBottleHolder 11 1 LeftPedal

3 1 SeatBack 12 1 FrontStabilizer

4 1 SeatCover 13 1 RightPedal

5 1 SeatFrameAssembly 14 1 UpperShroud

6 1 SeatBottom 15 1 ShroudCap

7 1 SeatAdjustmentHandle 16 1 ConsoleMast

8 1 RearStabilizer 17 1 MP3Cord

9 1 Frame

parTs

4

1

2

5

16

6

14

15

9

7

13

12

11

8

3

10

17

7

Item Qty Description Item Qty Description

A 8 ButtonHeadHexScrew,M8x20 F 2 PhillipsHeadScrew,M5x12

B 10 ButtonHeadHexScrew,M6x12 G 14 LockWasher,M6

C 4 FlatWasher,M8 H 4 CurvedWasher,M6

D 8 LockWasher,M8 I 4 PhillipsHeadScrew,M6x25

E 10 FlatWasher,M6 J 4 CurvedWasher,M8

HardWare / Tools

Tools

Included Not Included

(recommended)

4mm

6mm

A B C D E F

G H

I J

8

assembly

1. Attach Stabilizers to Frame

Note: Hardware is pre-installed and not on the Hardware Card. *

*

6mm

12

8

9

*

X2

*

6mm

*

X2

9

2. Attach the Seat Frame Assembly to the Seat Rail

NOTICE:DonotcrimptheHeartRateCable.Onceallhardwarehasbeeninserted,besuretofullytightenit.

A

C

D

6mm

X4

B

E

G

4mm

X2

5

10

3. Attach Seat Pads to Seat Frame Assembly

3

6

X8

4mm

B

E

G

H

X4

#2

G

I

11

4. Attach Cover to Frame Assembly

4

12

5. Attach Seat Adjustment Handle to Frame Assembly

7

13

6. Connect the Cables and Attach the Console Mast to Frame Assembly

NOTICE :DonotcrimpConsoleCables.

15

16

14

A

J

6mm

X4

D

14

7. Remove Hardware from Console

NOTICE :Donotcrimpthecable.

Note: Hardware is pre-installed and not on the Hardware Card. *

*

X4

8. Connect Cables and Attach Console to Frame Assembly

NOTICE :Aligntheclipsonthecableconnectorsandmakesuretheconnectorslock.Donotcrimp cables.

1

*

X4

#2

15

9. Attach Pedals to Frame Assembly

NOTICE : The Left Pedal is reverse-threaded.BesuretoattachPedalsonthepropersideoftheBike.Orientation

isbasedfromaseatedpositiononthebike.TheLeftPedalhasan“L”,theRightPedalan“R”.

13

11

16

10. Attach Water Bottle Holder to Frame Assembly

2

X2

F

#2

17

11. Connect AC Adapter to Frame Assembly

12. Final Inspection

Inspect your machine to ensure that all hardware is tight and components are properly assembled.

Be sure to record the serial number in the ﬁeld provided at the front of this manual.

Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s

Manual.

10

18

Moving the Machine

The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you

and others are all physically ﬁt and able to move the machine safely.

1. Remove the power cord.

2. UsetheTransportHandletocarefullyliftthemachineontothetransportrollers.

3. Pushthemachineintoposition.

4. Carefullylowerthemachineintoposition.

NOTICE: Be careful when you move the bike. All abrupt motions can affect the computer operation.

before you sTarT

19

Leveling the Machine

LevelersarefoundoneachsideoftheRearStabilizerandontheFrameRail.OntheRearStabilizer,turntheknobtoadjust

the stabilizer foot.

Donotadjustthelevelerstosuchaheightthattheydetachorunscrewfromthemachine.Injurytoyouordamageto

the machine can occur.

ToadjustthelevelerontheFrameRail:

1. Loosentheupperlockingnut.

2. Turn the leveler to adjust the height.

Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or

damage to the machine can occur.

3. Tightentheupperlockingnuttolocktheleveler.

Makesurethebikeislevelandstablebeforeyouexercise.

X2

20

ImporTanT safeTy InsTruCTIons

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Before using this equipment, obey the following warnings:

ReadandunderstandthecompleteManual.KeeptheManualforfuturereference.

Readandunderstandallwarningsonthismachine.IfatanytimetheWarningstickersbecomeloose,unreadableor

dislodged,contactNautilus

®

CustomerServiceforreplacementstickers.

• Childrenmustnotbeletonorneartothismachine.Movingpartsandotherfeaturesofthemachinecanbedangerousto

children.

• Notintendedforusebyanyoneunder14yearsofage.

• Consultaphysicianbeforeyoustartanexerciseprogram.Stopexercisingifyoufeelpainortightnessinyourchest,

becomeshortofbreath,orfeelfaint.Contactyourdoctorbeforeyouusethemachineagain.Usethevaluescalculatedor

measured by the machine’s computer for reference purposes only.

• Beforeeachuse,examinethismachineforloosepartsorsignsofwear.Donotuseiffoundinthiscondition.Monitorthe

Seat,Pedals,andCrankArmsclosely.ContactNautilus®CustomerServiceforrepairinformation.

• Maximumuserweightlimit:300lbs.(136kg).Donotuseifyouareoverthisweight.

• Thismachineisforhomeuseonly.

• Donotwearlooseclothingorjewelry.Thismachinecontainsmovingparts.Donotputfingersorotherobjectsinto

movingpartsoftheexerciseequipment.

• Setupandoperatethismachineonasolid,level,horizontalsurface.

• MakethePedalsstablebeforeyousteponthem.Usecautionwhenyousteponandoffthemachine.

• Disconnectallpowerbeforeservicingthismachine.

• Donotoperatethismachineoutdoorsorinmoistorwetlocations.Keepthefootpedalscleananddry.

• Keepatleast24”(0.6m)oneachsideofthemachineclear.Thisistherecommendedsafedistanceforaccessand

passagearoundandemergencydismountsfromthemachine.Keepthirdpartiesoutofthisspacewhenmachineisin

use.

• Donotoverexertyourselfduringexercise.Operatethemachineinthemannerdescribedinthismanual.

• CorrectlyadjustandsafelyengageallPositionalAdjustmentDevices.MakesurethattheAdjustmentDevicesdonothit

the user.

• Exerciseonthismachinerequirescoordinationandbalance.Besuretoanticipatethatchangesinspeedandresistance

levelcanoccurduringworkouts,andbeattentiveinordertoavoidlossofbalanceandpossibleinjury.

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Schwinn Journey 2.5 Recumbent Bike Assembly Manual

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Schwinn Journey 2.5 Recumbent Bike Assembly Manual

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