NORMALAB NDI 450 Maintenance Notice

NORMALAB France

2012

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NORMALAB France

MAINTENANCE NOTICE

NDI 450

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2012

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1 CONTENTS

1 CONTENTS 2

2 STRUCTURE OF THE MACHINE 6

2.1 MECHANICAL STRUCTURE 6

2.1.1 HEATING BLOCK 6

2.1.2 SUBSET COMPARTMENT 6

2.1.3 SUBSET CONDENSER 7

2.1.4 THE VENTILATION 7

2.2 ENVIRONNEMENT OF THE MACHINE 8

2.3 ELECTRONIC STRUCTURE 9

2.3.1 ELECTRONIC STRUCTURE 9

2.3.2 LOCATION OF THE ELECTRONIC BOARDS 9

2.3.3 THE EXTERNAL CONNECTIONS 11

3 INSTRUCTION SHEETS 12

3.1 ACCESS TO PARTS OF THE MACHINE 12

3.1.1 OPENING THE PANELS 12

3.1.2 REMOVING THE FRONT PANEL 13

3.1.3 ACCESS TO THE ELECTRONIC DRAWER 15

3.2 LEVEL FOLLOWER 16

3.2.1 REPLACEMENT OF THE 1RST DROP OPTICAL SENSOR 16

3.2.2 REPLACEMENT OF THE FOLLOWER OPTICAL SENSOR 17

3.2.3 REPLACEMENT OF THE LIMIT SWITCHES OF FOLLOWER 18

3.2.4 REPLACEMENT OF DRIP DEFLECTOR DETECTOR 19

3.2.5 REPLACEMENT OF STEP BY STEP MOTOR 22

3.2.6 REPLACEMENT OF THE MOTOR BOARD 24

3.2.7 REPLACEMENT OF DETECTOR OR MAGNET OF COMPARTMENT DOOR 25

3.3 HEATING BLOCK 26

3.3.1 REPLACEMENT OF THE HEATING ELEMENT 26

3.3.2 REPLACEMENT OF TURBINE 27

3.3.3 REPLACEMENT OF FIRE DETECTION THERMOCOUPLE 28

3.3.4 REPLACEMENT OF VAPOR PROBE’S DETECTOR 29

3.3.5 REPLACEMENT THE MECHANICAL SYSTEM OF SAMPLE PROBE DETECTION 30

3.3.6 REPLACEMENT OF HEATING BLOCK DOOR’S DETECTOR 30

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3.4 CONDENSER 31

3.4.1 REPLACEMENT CONDENSER PROBE 31

3.5 COOLING CONDENSER SYSTEM 32

3.5.1 REPLACEMENT OR DRAIN OF THE COOLANT LIQUID CIRCUIT 32

3.5.2 REPLACEMENT OF PUMP 32

3.5.3 REPLACEMENT OF FILTER OR FAN 35

3.5.4 REPLACEMENT OF FAN 36

3.5.5 REPLACEMENT OF FAN SPEED THERMOSTAT 36

3.5.6 REPLACEMENT OF PELTIER SUBSET 37

3.5.7 ADJUSTMENT OR REPLACEMENT OF THE LIQUID LEVEL DETECTOR 40

3.5.8 REPLACEMENT OF SUBSET PELTIER POWER SUPPLY 41

3.6 COMPARTMENT COOLING SYSTEM 42

3.6.1 REPLACEMENT OF THE FILTERS OR FANS 42

3.6.2 REPLACEMENT OF THE PELTIER SUBSET OF RECEIVER COMPARTMENT 43

3.6.3 REPLACEMENT OF THE COMPARTMENT PROBE 46

3.6.4 REPLACEMENT OF SUBSET PELTIER POWER SUPPLY 47

3.7 CHASSIS 47

3.7.1 REPLACEMENT OF THE HEATING TRANSFORMER 47

3.7.2 REPLACEMENT OF THE HEATING FUSE 48

3.7.3 REPLACEMENT OF THE CIRCUIT BREAKER 49

3.7.4 REPLACEMENT OF THE CL3 BOARD 50

3.7.5 REPLACEMENT OF THE AMBIENT PROBE 51

3.8 ELECTRONIC DRAWER 51

3.8.1 REPLACEMENT OF THE CL1 BOARD 51

3.8.2 THE BAROMETRIC SENSOR 52

3.8.3 REPLACEMENT PROCESS OF THE MICROPROCESSOR BOARD 53

3.8.4 REPLACEMENT OF THE POWER SUPPLY OF UC BOARD OR STEP BY STEP MOTOR 53

3.9 FRONT PANEL 54

3.9.1 REPLACEMENT OF MMI MICROPROCESSOR BOARD 54

3.9.2 REPLACEMENT OF THE HARD DRIVE DISK 54

3.9.3 REPLACEMENT OF THE LCD DISPLAY 55

3.9.4 REPLACEMENT OF INVERTER BACKLIGHT 56

3.9.5 REPLACE THE TOUCH SCREEN CONTROLLER 56

4 CALIBRATION AND MAINTENANCE FUNCTIONS 57

4.1 CALIBRATION FUNCTIONS 57

4.2 OPTIONS AND EQUIPMENT REQUIRED 59

4.3 CALIBRATION OF SAMPLE TEMPERATURES 59

4.3.1 EXAMPLE OF CREATION OF A NEW CALIBRATION 60

4.3.2 COMMISSIONING A NEW SAMPLE TEMPERATURE PROBE 64

4.4 THE PT 100 TEMPERATURE PROBES INTERNAL TO THE INSTRUMENT 64

4.5 TEMPERATURE MEASUREMENTS BY THERMOCOUPLE 65

4.6 CALIBRATION OF THE BAROMETRIC SENSOR 65

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4.7 CALIBRATION OF TEST TUBES 67

4.8 CALIBRATION OF THE TACTILE PAD 68

4.9 MONITORING EXPIRY OF CALIBRATION DEADLINES 68

5 DENOMINATION AND FUNCTIONS OF THE ELECTRONIC BOARDS 69

5.1 PROCESS CPU 69

5.2 MMI CPU 69

5.3 CL1 BOARD : 69

5.4 CL2 BOARD : 70

5.5 CL3 BOARD : 70

5.6 CL4 BOARD : 70

5.7 CL56F ET CL 56C BOARDS : 70

5.8 STEPPER BOARD: 71

6 SCHEMATIC ELECTRICAL AND ELECTRONIC 71

6.1 INTERCONNECTION SCHEME 71

6.2 SPARES PART LIST 73

6.2.1 PROBES AND THERMOCOUPLES 73

6.2.2 FIRST DROP AND FOLLOWER OPTICAL SENSORS 73

6.3 SCHEME OF ELECTRONIC BOARDS 74

6.3.1 CL1 BOARD 74

6.3.2 CL2 BOARD 76

6.3.3 CL3 BOARD 77

6.3.4 CL4 BOARD 78

6.3.5 CL56 BOARD 79

6.3.6 STEPPER MOTOR BOARD 80

6.3.7 DETECTOR PROBE AND DOOR CLOSED DETECTOR SENSOR 80

6.3.8 FRONT PANEL 81

7 SPARES PART LIST 83

8 TROUBLES SHOOTING 93

9 ANNEXE 1 97

9.1 GUIDE TO UPDATE INSTRUMENT 97

9.2 SAFETY RULES 97

9.3 GENERAL CHARACTERISTICS 97

9.4 CONTENT OF NEW VERSION 97

9.5 HOW TO GET A NEW VERSION 97

9.6 HOW TO KNOW THE SOFTWARE VERSION 98

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9.7 IMPORTANT RECOMMENDATIONS 98

9.8 ADDITIONAL REQUIREMENTS TO UPDATE YOUR NDI450 INSTRUMENT 98

9.9 PREPARE YOUR USB FLASH DRIVE FOR UPDATING (VIDEO EXAMPLE) 98

9.10 INSTALL A NEW MMI VERSION USING THE UPDATE OPTION (VIDEO EXAMPLE) 100

9.11 INSTALL A NEW FIRMWARE VERSION USING THE UPDATE OPTION (VIDEO EXAMPLE) 103

9.12 ERROR MESSAGES 106

10 ANNEXE 2 107

10.1 LOGBOOK 107

11 ALARM LIST 111

12 NOTES : 117

Version 04-2012

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2 Structure of the machine

2.1 Mechanical structure

2.1.1 Heating block

2.1.2 Subset compartment

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2.1.3 Subset condenser

2.1.4 The ventilation

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2.2 Environnement of the machine

The machine must be installed on the stable bench , can supported the weight of the apparatus ( see

characteristics)

It is necessary to respect a minimum environment volume to ensure proper operation and longevity

.

Allow minimum space : 25cm behind and 40 cm on the sides , 100 cm above to ensure adequate

ventilation space.

Do not install the machine near the heating source ( radiator , stove , oven or apparatusl sending hot

air , …), or behing a window receiving the sun

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2.3 Electronic structure

2.3.1 Electronic structure

2.3.2 Location of the electronic boards

CL3

board

CL2 board and

Stepper motor

board

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CL56F

board

CL56C

board

Inverter pour

backlight

CL56F

board

MMI CPU

board

Touch screen’s

driver

Hard

drive disk

Inverter pour

backlight

CL56F

board

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2.3.3 The external connections

2.3.3.1 Keyboard, mouse, printer, monitor, network

Devices type

Port

Video monitor

VGA port on the back side

Keyboard

USB Port on the left side and back side

Printer

USB Port on the left side and back side

Network

Port RJ 45 on the back side

Serial port

Com port on the back side ( 9 pins SubD)

USB key for exportation files

USB Port on the left side and back side

USB key for process restoration

Update port USB

USB Key for MMI or standard update

USB Port on the left side and back side

Power supply

for CPU

Power supply for

stepper motor

CL4 Board

CL1 Board

CPU Process

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3 Instruction sheets

3.1 Access to parts of the machine

3.1.1 Opening the panels

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3.1.2 Removing the front panel

Remove the side and rear panels (see

above procedure 3.1.1)

Remove the compartment door : remove the 4

hinge screws

Remove the 2 drawers :

- Condensates drawer of compartment

- Drawer under heating block

Remove the cap of the expansion tank

Remove the 2 screws

Remove the upper panel

Tools

1 hex head key 2 mm

1 hex head key 2.5 mm

1 hex head key 3 mm

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Remove the holding screw on the left side

Remove the 5 screw of the front panel

Remove this holding screw

Remove the 2 black knobs fixing the electronic

drawer

Pull slightly the panel forward

Unplug the ribbon of front panel

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Unplug the network cable ( RJ45)

The front panel is free , you can remove it

3.1.3 Access to the electronic drawer

Remove the 2 screws of the upper left panel and

lift the panel on the back

Remove the ground wire

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3.2 Level follower

3.2.1 Replacement of the 1rst drop optical sensor

Remove the holding screw

Pull out the optical sensor from the slide

Remove the Jack connector

Plug the connector on the new optical sensor

(Pay attention at the cable to not hinder the

movement of the follower)

Replace the new optical sensor in the slide

Tighten the holding screw

Loosen the locking screw to adjust the optical

position with the adjusting screw

Place a 4mm Ø screwdriver in vertical position

and aligned with the condenser

Read the good position on the maintenance screen

( adjust slowly because the refreshment is slow)

Locking

screw

Holding

screw

Adjusting

screw

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3.2.2 Replacement of the follower optical sensor

With the

maintenance

functions ,to do

raise the follower

sensor of 5 cm to

release it from the

follower base

Proceed the same

way as first drop

sensor to remove

the optical sensor

Loosen the

blocking screw and

adjust the optical

sensor position

with the adjusting

screw

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3.2.3 Replacement of the limit switches of follower

Tools

1 hex head key 4 mm

1 tubular key 5.5 mm

1 flat blade screwdriver 3.5m

Remove the right panel (see the above procedure 3.1.1)

Position of the low and high sensors

Loosen the maintaining nut of sensor

Release the wires

Extract the sensor ( identify the sense of the

position to replace the new one in the same

sense)

Disconnect the wires from connector of

CL2 board

Low sensor :

- Red 1

- Blue 2

- Black 3

High sensor

- Red 4

- Blue 5

- Black 6

1

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3.2.4 Replacement of drip deflector detector

Tools

1 hex head key 3 mm

1 wrench 7mm

Remove the front panel (see above procedure 3.1.1)

Remove the roof of the receiver

compartment(2 hex screws)and extract it

(take care at the heating insulation)

Remove the flange around the condenser

Remove the optical sensor ( without

modifying the position adjustment)

Unplug the optical sensor cable

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Remove the 2 maintaining scews

Remove the compartment probe

Lift the probe above condenser

Release the wires and turn the holder around the

condenser ( lift slightly the condenser tube)

Place the holder in front of condenser tube

to access by above

Loosen the maintaining screw

Vis de

maintien

capteur

Capteur

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NORMALAB NDI 450 Maintenance Notice

NORMALAB NDI 450 Maintenance Notice

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