Introduction 5
CTC100 Programmable Temperature Controller
pressure alone (e.g. crimping or clamping), as any resistance within the joint becomes part of the
measured sensor resistance.
The higher the resistance of an RTD or thermistor, the more sensitive it is to ambient
electromagnetic noise and the greater the need for a shielded cable.
Diode sensors: Diode sensors can be connected in either direction. If the cathode is connected
to –V and –I and the anode to +V and +I, Channel.Current should be set to Forward. If the
diode is connected in the opposite direction, the current should be set to Reverse.
Diode sensors are especially susceptible to electromagnetic noise because the diode rectifies any
noise picked up by the sensor leads, increasing the measured voltage. It may be necessary to put
EMI filters not only the on the sensor leads but also on all other leads entering the Dewar. The
filters should be located at the point where the wires enter the Dewar, and the Dewar itself should
be grounded. D-sub and circular connectors with built-in filters can be obtained from Spectrum
Advanced Specialty Products. We have found their 4000 pF pi filters to be effective. These filters
include capacitors to ground, which should be connected to the Dewar.
AD590 sensors: The CTC100 can read AD590 sensors if the sensor is connected in series with a
2 k resistor as shown below. Note that the diagram shows the sensor connected to channel A, but
it can also be connected to channel B. The diagram shows the back of the DB9 connector, that is,
the side that you solder to.
The 2 k resistor must have a low temperature coefficient of resistance (TCR). Ordinary resistors
have a TCR of about 100 ppm/°C, which means that the sensor reading will increase by about 30
mK for each 1°C rise in the ambient temperature. Thermal drift can be reduced substantially by
using a 5 ppm/°C resistor available from SRS; ask for part number 4-02502-457. For even better
stability, a 1 ppm/°C resistor such as the Riedon USR2G-2KX1, available from Digi-Key, can be
used. In any case, to minimize noise and drift, the resistor should be soldered directly to the pins on
the DB9 plug and covered up with the backshell.
Because AD590 sensors are highly sensitive to electromagnetic interference, the AD590 wires
and package must be shielded, with the shield connected to pin 3 of the DB9 connector.
Use of threaded nuts on the sensor input connectors
To ensure accurate temperature readings, the DB9 sensor input connectors are held onto the
chassis with #4-40 pan head Philips screws. These screws don’t leave any place to screw the sensor
cable to the CTC100.
Normally, DB9 connectors are held in place with M/F hex standoffs (screws with threaded nuts
for heads). Such standoffs aren’t used on the CTC100 because they often come loose when the user
unscrews the connector. The D-sub sensor connector contains special EMI filters, so if the screws
become loose, the EMI filters won’t be properly grounded to the chassis, and high-frequency EMI
noise will be emitted onto the sensor cable. Diode sensors rectify the noise, causing the
temperature reading to be significantly higher than the correct value.
It's only OK to replace the pan head screws with hex standoffs if 1) diode sensors are never used
with the instrument or 2) the standoffs are re-tightened every time the sensor is unplugged.
The screws should not be glued into the connector, because the connectors will be destroyed
when the instrument is disassembled for servicing. Likewise, over-tightening the hex standoffs can
destroy the connectors. The DB9 connectors are custom parts that cannot be replaced by the user
without compromising the CTC100’s accuracy.
AD590
+I
1
6
5
9
+V
–V –I +