MasterCraft 054-2502-6 Owner's manual

Brand: MasterCraft

Model: 054-2502-6

Category: Power screwdrivers

Type: Owner's manual

MasterCraft 054-2502-6 is a compact cordless pivoting screwdriver kit that offers versatility and convenience for a wide range of fastening tasks. With its single-speed rotation of 220 RPM and a lightweight design of 14 oz, it provides ample power and maneuverability for various applications. The ¼” hex drive allows for quick and easy bit changes, making it suitable for driving screws into wood, plastic, and other materials. The cordless design eliminates the hassle of cords, giving you freedom of movement while working.

COMPACT

CORDLESS PIVOTING SCREWDRIVER KIT

054-2502-6

Owner’s Manual

PRODUCT SPECIFICATIONS

Rotation:

Clockwise or counter clockwise

Single speed:

220 RPM (no load)

Battery:

3.6V nickel-cadmium

Charger input:

120 V AC, 60 Hz, 8 W

Charger output:

6 V, 8 W300 mA

Battery charger:

AC charging adaptor; 3–5 hours

Drive:

¼" hex

Weight:

14 oz (0.39 kg)

Need Assistance?

Call us on our toll-free customer support line:

1-800-689-9928

 Technical questions

 Replacement parts

 Parts missing from package

Imported by Mastercraft Canada Toronto, Canada M4S 2B8.

WARNING: Read all safety warnings

and instructions. Failure to follow the warnings

and instructions may result in electric shock, fire

and/or serious injury.

Save all warnings and instructions for future

reference.

Work area safety

Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or

fumes.

Keep children and bystanders away while

operating a power tool. Distractions can cause

you to lose control.

Electrical safety

Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with grounded power

tools. Unmodified plugs and matching outlets

will reduce risk of electric shock.

Avoid body contact with grounded surfaces

such as pipes, radiators, ranges and

refrigerators. There is an increased risk of

electric shock if your body is grounded.

Do not expose power tools to rain or wet

conditions. Water entering a power tool will

increase the risk of electric shock.

Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp

edges or moving parts. Damaged or

entangled cords increase the risk of electric

shock.

When operating a power tool outdoors, use

an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces

the risk of electric shock.

If operating a power tool in a damp location

is unavoidable, use a residual current device

(RCD) protected supply. Use of a ground fault

circuit interrupter (GFCI) reduces the risk of

electric shock.

Personal safety

Stay alert, watch what you are doing and use

common sense when operating a power tool.

Do not use a power tool while you are tired

or under the influence of drugs, alcohol or

medication. A moment of inattention while

operating power tools may result in serious

personal injury.

Use personal protective equipment. Always

wear eye protection. Protective equipment

such as dust mask, non-skid safety shoes, hard

hat, or hearing protection used for appropriate

conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the

switch is in the off-position before

connecting to power source and/or battery

pack, picking up or carrying the tool.

Carrying power tools with your finger on the

switch or energizing power tools that have the

switch on invites accidents.

Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key

left attached to a rotating part of the power tool

may result in personal injury.

Do not overreach. Keep proper footing and

balance at all times. This enables better

control of the power tool in unexpected

situations.

Dress properly. Do not wear loose clothing

or jewelry. Keep your hair, clothing and

gloves away from moving parts. Loose

clothes, jewelry or long hair can be caught in

moving parts.

POWER TOOL SAFETY

SAVE THESE INSTRUCTIONS FOR REFERENCE

Personal safety – cont’d

If devices are provided for the connection of

dust extraction and collection facilities,

ensure these are connected and properly

used. Use of dust collection can reduce dust-

related hazards.

Power tool use and care

Do not force the power tool. Use the correct

power tool for your application. The correct

power tool will do the job better and safer at the

rate for which it was designed.

Do not use the power tool if the switch does

not turn it on and off. Any power tool that

cannot be controlled with the switch is

dangerous and must be repaired.

Disconnect the plug from the power source

and/or the battery pack from the power tool

before making any adjustments, changing

accessories, or storing power tools. Such

preventive safety measures reduce the risk of

starting the power tool accidentally.

Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these instructions to

operate the power tool. Power tools are

dangerous in the hands of untrained users.

Maintain power tools. Check for

misalignment or binding of moving parts,

breakage of parts and any other condition

that may affect the power tool’s operation. If

damaged, have the power tool repaired

before use. Many accidents are caused by

poorly maintained power tools.

Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting

edges are less likely to bind and are easier to

control.

Use the power tool, accessories and tool bits

etc. in accordance with these instructions,

taking into account the working conditions

and the work to be performed. Use of the

power tool for operations different from those

intended could result in a hazardous situation.

Hold power tool by insulated gripping

surfaces, when performing an operation

where the fastener may contact hidden

wiring or its own cord. Fasteners contacting a

"live" wire may make exposed metal parts of the

power tool "live" and could give the operator an

electric shock.

Service

Have your power tool serviced by a qualified

repair person using only identical

replacement parts. This will ensure that the

safety of the power tool is maintained.

Battery tool use and care

Recharge only with the charger specified by

the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire

when used with another battery pack.

Use power tools only with specifically

designated battery packs. Use of any other

battery packs may create a risk of injury and

fire.

When battery pack is not in use, keep it away

from other metal objects, like paper clips,

coins, keys, nails, screws or other small

metal objects that can make a connection

from one terminal to another. Shorting the

battery terminals together may cause burns or a

fire.

Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If

contact accidentally occurs, flush with water.

If liquid contacts eyes, additionally seek

medical help. Liquid ejected from the battery

may cause irritation or burns.

POWER TOOL SAFETY

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: For safety reasons, do not

plug in the charger, charge the battery or

operate the tool until this Owner’s Manual

has been read and understood.

Always use safety goggles or other suitable

eye protection.

Always check to make sure the area where

screws are being driven does not have any

hidden wiring. Contact with a “live” wire will

make exposed metal parts of the tool “live” and

could result in an electric shock to the operator.

Do not drive screws or break into existing walls

or other blind areas where electrical wiring may

exist. If this situation is unavoidable, remove all

fuses or disconnect all breakers feeding the

work area.

Secure the workpiece in a vice or with

clamps. Never hold in hand or across legs.

The rotating action of the screwdriver may

cause the bit to come loose from the screw and

cause injury.

Never carry the cordless screwdriver with

finger on the switch. The tool is always "ON"

when the battery is charged.

Never hold the body of the cordless

screwdriver near the switch while changing

screwdriver bits. Accidentally touching the

switch may start the tool and possibly cause an

injury.

Always use the correct shape and size of

screwdriver bit that matches the head of the

screw.

Do not use worn or damaged screwdriver

bits. Worn or damaged screwdriver bits will not

drive the screw properly and may jump out of

the screw head, causing possible injury.

Always insert the magnetic bit holder fully

into the collet. If not fully inserted, the magnetic

bit holder may jump out of the collet and cause

damage to the workpiece or possible injury.

WARNING: The nickel-cadmium battery is

an integral part of the tool. If it no longer

charges properly or is damaged, the tool and

battery must not be discarded as household

trash, burnt or thrown into water. The tool and

battery must be disposed of as hazardous waste

in accordance with all municipal requirements.

Do not incinerate a discarded battery. It can

explode in a fire.

Do not use an extension cord. Plug the

charger cord directly into an electrical outlet.

Charge the battery only with the charger

supplied with this cordless screwdriver.

Do not use the charger in wet or damp

conditions. It is intended for indoor use only.

Do not use the charger near sinks or bathtubs.

Do not immerse the charger in water.

Do not allow the cord to hang over the edge

of a table or counter or to touch hot

surfaces. The charger should be placed away

from sinks and hot surfaces.

Do not use the charger to charge any

batteries other than the cordless screwdriver

battery. Other batteries may explode.

Do not operate charger if cord or plug is

damaged. Replace damaged cord and plug

immediately.

Do not operate charger if it has received a

sharp impact, been dropped or otherwise

damaged in any way. Have a qualified

technician examine the charger and repair it if

necessary. Do not disassemble the charger.

For best results, charge the battery when the

temperature range of the battery and the work

area is 0–45° C (32–113° F).

BATTERY & CHARGER

SAFETY

SAVE THESE INSTRUCTIONS FOR REFERENCE

SPECIFIC SAFETY

Unplug the charger when not in use and

before cleaning or maintenance.

Do not abuse the cord. To reduce the risk of

damage to the electric cord or plug, never carry

the charger by the cord or yank the cord to

unplug it. Always grasp the plug and pull to

disconnect. Always keep the cord away from

heat, oil and sharp edges.

Contains nickel-cadmium battery. Battery must

be recycled or disposed of properly.

BATTERY & CHARGER

SAFETY

Volts

Amperes

Hertz

Watts

Kilowatts

Microfarads

Liters

Kilograms

Hours

N/cm

Newtons per square

centimetre

Pascals

OPM

Oscillations per minute

Min

Minutes

Seconds

or a.c.

Alternating current

Three-phase alternating

current

Three-phase alternating

current with neutral

Direct current

No load speed

Alternating or direct

current

Class II construction

Splash-proof

construction

Watertight construction

Protective grounding at

grounding terminal,

Class I tools

Revolutions or

reciprocations per

minute

Diameter

Off position

Arrow

Warning symbol

Wear your safety

glasses

WARNING: Some of the following symbols may appear on the cordless

screwdriver. Study these symbols and learn their meaning. Proper

interpretation of these symbols will allow for more efficient and safer

operation of this tool.

SYMBOLS

3042597

LISTED

This symbol indicates that this tool is listed

with U.S. requirements by ETL Testing

Laboratories, Inc.

Conforms to UL Std. 60745-1, 60745-2-2.

Certified to CAN/CSA Std. C22.2

No. 60745-1, 60745-2-2.

JD5020

KNOW YOUR PIVOTING SCREWDRIVER

Charger

plug

PIVOTING SCREWDRIVER

COMPONENTS

DESCRIPTION

QTY

Cordless screwdriver

Charger

2" (25 mm) Screwdriver bits:

#1 & #2

Owner’s manual

Charger

receptacle

Magnetic

bit holder

Rotation direction

switch

LED light

switch

Trigger

switch

Pivoting handle

release button

Rotating

handle

Charging LED

CHARGING THE BATTERY

1. Place the cordless screwdriver near a

120 V, 60 Hz electrical outlet.

2. Insert the battery charger plug (1) into the

charger receptacle (2) in the handle of the

cordless screwdriver (3) (Fig. 1).

3. Plug the battery charger (4) into a

120 V 60 Hz wall receptacle. The RED

charging LED indicator light (5) will turn ON

when the battery is being charged.

NOTES: A new battery or one that is completely

exhausted should be charged for five hours.

After normal use, the battery should be fully

charged in about three hours.

PIVOTING HANDLE

To change the pivoting handle to the "in line"

position, press and hold the pivoting handle

release button (1) and rotate handle (2)

clockwise (Fig 2). Release the button and

continue to rotate the handle 180°. The release

button will lock the handle in the "in line" position

(3) when the handle is fully rotated 180°.

Reverse these actions to return the handle to

the pistol-grip configuration.

ROTATION DIRECTION SWITCH

Press the rotation direction switch (1) to the right

to make the spindle rotate counter-clockwise

(Fig. 3). Press the rotation direction switch to the

left to make the spindle turn clockwise.

NOTE: If the rotation direction switch is left in

the middle position, the tool will not operate.

TRIGGER SWITCH

Squeeze the trigger switch (2) to turn the tool

ON (Fig. 4). Release the trigger switch to turn

the tool OFF.

NOTE: If the rotation direction switch is left in

the middle position, the tool will not operate.

ASSEMBLY & OPERATION

Fig. 1

Fig. 2

Fig. 3

TRIGGER SWITCH – cont’d

LED LIGHT

The LED light (1) will illuminate the immediate

work area (Fig 5). To turn the LED light ON,

press the LED switch (2) once. To turn the LED

switch OFF, press the LED switch a second

time.

NOTE: Make sure you turn the LED switch OFF

when the LED light is not in use to prevent the

battery from being run down.

PREPARING SCREW HOLES

NOTE: Use conventional drill bits and drill to drill

screw holes.

It is important to prepare screw holes before

attempting to fasten two pieces of wood

together. Proper preparation will make screws

drive more easily and prevent misaligned

components, stripped screw heads, splitting and

separating of wood components.

1. Clamp components that are to be screwed

together in their desired position (Fig. 6).

2. Drill a pilot hole (1) through the outer piece

(2) and into the inner piece (3). Pilot hole

drill bit should be 2/3 the diameter of the

smooth portion of the screw shank.

NOTE: If the wood is soft, drill the hole 2/3 the

length of the screw. If the wood is hard, drill the

hole the full length of the screw.

3. Remove the clamp from the two pieces to

be screwed together.

4. Enlarge the hole (1) in the outer piece (2)

so it is the same size as the smooth portion

of the screw shank (Fig. 7).

5. If using a flat head screw, counter-sink the

hole (4) so the head of the screw will be

flush with the surface when it is fully driven

into place.

ASSEMBLY & OPERATION

Fig. 4

Fig. 6

Fig. 5

Fig. 7

INSTALLING SCREWDRIVER BITS

WARNING: Never hold the screwdriver

with your fingers near the switch while

changing screwdriver bits. Accidentally

touching the switch may start the tool and

possibly cause an injury.

1. Select an appropriate screwdriver bit that

fits the head of the screw being driven.

NOTES:

a) Use the largest size screwdriver bit that will

properly fit the screw head.

b) Make sure the screwdriver bit is in good

condition and is neither damaged nor worn.

2. Insert the screwdriver bit (1) fully into the

magnetic bit holder (2) (Fig 8).

NOTE: Make sure the screwdriver bit is fully

inserted into the magnetic bit holder until it is

held in place by the magnet.

DRIVING SCREWS

When driving screws, care must be taken to use

the bit that correctly fits the head of the screw

being driven. Make sure to use the largest bit

size that will properly fit into the head of the

screw. The bit must also be in good condition

and not worn so it will drive screws without

slipping out of the screw head.

1. Select the correct screwdriver bit for the

screw being driven.

2. Insert the bit (1) fully into the bit holder (2)

(Fig. 9).

3. Set the rotation direction switch (3) so the

screwdriver bit is turning clockwise.

4. Insert the screwdriver bit fully into the

screw head (4).

ASSEMBLY & OPERATION

Fig. 8

WARNING: Read "POWER TOOL

SAFETY", "SPECIFIC SAFETY RULES",

"BATTERY & CHARGER SAFETY" and

"SYMBOLS" on pages 2 through 6 of this

manual before operating this cordless

screwdriver.

Every time the pivoting screwdriver is used,

the following should be verified:

1. Screwdriver bit is the correct type

and size, not worn and not damaged

in any way.

2. Workpiece is properly secured.

3. Safety glasses are being worn.

Failure to adhere to these safety rules

can greatly increase the chances of injury

or property damage.

DRIVING SCREWS – cont’d

5. While holding the screwdriver firmly

against the screw and the bit aligned

with the screw, press the trigger

switch to start the screwdriver and

drive the screw.

6. When the screw is driven to the

correct depth, release the switch. The

screwdriver will stop.

7. When the switch is released and the

screwdriver stops turning, the spindle

will automatically lock. Fully tighten

the screw by manually rotating the

screwdriver handle in a clockwise

direction.

8. To remove screws, follow the same

general procedure as for driving

screws.

ASSEMBLY & OPERATION

Fig. 9

GENERAL

WARNING: When servicing, use only

identical original equipment parts. Use of

any other part may create a hazard or cause

product damage.

DO NOT use solvents when cleaning plastic

parts. Most plastics are susceptible to damage

from various types of commercial solvents and

may be damaged by their use. Use a clean cloth

to remove dirt, dust, oil, grease, etc.

WARNING: Never allow brake fluids,

gasoline, petroleum-based products,

penetrating oils, etc. to come into contact

with plastic parts. They contain chemicals

that can damage, weaken or destroy plastic.

DO NOT abuse power tools. Abusive practices

can damage the tool as well as the workpiece.

WARNING: DO NOT attempt to modify

this cordless screwdriver or use accessories

not recommended for this cordless

screwdriver. Any such alteration or

modification is misuse and could result in a

hazardous condition leading to possible

serious injury. It will also void the warranty.

LUBRICATION

All of the bearings in this tool are lubricated with

a sufficient amount of high-grade lubricant for

the life of the unit under normal conditions.

Therefore, no further lubrication is required.

REPARATION FOR RECYCLING

To preserve our natural resources, please

recycle or dispose of battery-operated tools

properly.

This product contains nickel-cadmium batteries.

Never dispose of this tool or its nickel-cadmium

batteries in normal household garbage or in

landfill sites as they will add to the pollution of

the environment.

Consult the local waste authority for information

regarding available recycling and disposal

options.

WARNING: Upon removal of the battery

pack, cover the terminals of the battery pack

with electrical tape or heavy-duty adhesive

tape. Never touch both terminals with metal

objects or body parts, because a short

circuit may result. Keep away from children.

Do not attempt to destroy or disassemble

battery pack or remove any of its

components. Rechargeable batteries must

be recycled or disposed of properly. Failure

to comply with these warnings could result

in fire and serious injury.

MAINTENANCE

NICKEL-CADMIUM BATTERY

MAINTENANCE

Nickel-cadmium batteries are powerful, rugged

and provide hundreds of charge/discharge

cycles if properly maintained and periodically

"exercised".

Exercising is required to recover most of the

capacity lost during usage. This process reduces

the size of the active cadmium hydroxide

crystals on the anode, to expose the entire

surface area and restore capacity.

How to care for your nickel-cadmium

battery

1. Never allow a battery to freeze.

2. Do NOT charge a battery when the work

area or the battery temperature is at or

below 0°C (32° F) or above 45°C (113° F).

Allow it to sit at room temperature for at

least 30 minutes before charging.

3. Do not charge a battery if it feels warm to

the touch.

4. Never charge a battery after a short use.

Let it sit until it is needed again.

5. Never charge the battery until the tool in

which it is being used cannot produce

useful work.

HOW TO EXERCISE A NICKEL-CADMIUM

BATTERY

NOTE: Nickel-cadmium and nickel-methyl

hydride batteries have a self discharge rate of

approximately 1% per day. The self discharge

rate depends upon the temperature.

1. Every two months or after 30

charge/discharge cycles, whichever

comes first, fully discharge your battery.

To fully discharge the battery, place it in

the tool that it came with and work with the

tool until it nearly stops and no longer

produces useful action.

2. Let the battery rest for 30 minutes at room

temperature (21°

C (70° F)) before

charging.

3. Charge the fully discharged battery for

approximately five hours at 21° C (70° F).

MAINTENANCE

EXPLODED VIEW

WARNING: When servicing, use only Mastercraft

replacement parts. The use of any other parts

may create a safety hazard or cause damage to the cordless screwdriver.

Any attempt to repair or replace electrical parts on this cordless screwdriver may create a safety

hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free

Helpline, at 1-800-689-9928.

Always order by PART NUMBER, not by key number.

Key #

Part #

Part Name

Quantity

3010030018

Right motor housing

3010030024

Right handle

4100020012

Retaining ring

2010080011

Shaft bushing

3160100006

Gear housing

2010240008

Positioning ring

1170040008

Output shaft

4110090001

1170070024

Driving block

2010010030

Planetary gear

2010090017

Ring gear

1170070017

Planetary carrier

3150030004

Plastic planetary gear

2030010041

Washer

2010180025

Motor gear

4020010054

Screw

3150090016

Flange

4030010008

Screw

1039010008

Motor

3120020016

LED switch button

3120030006

Direction setting button

2050030002

Spring

1130030030

PCB assembly

1260030001

Battery pack

3120010005

Trigger switch

3010030024

Left handle

4030010034

Screw

3010030018

Left motor

3120020003

Lock button

2050040044

Spring

3110010165

Cover

PARTS LIST

3-Year Limited Warranty

This Mastercraft product is guaranteed for a period of 3 years from the date of

original retail purchase against defects in workmanship and materials, except for the

following components:

a) Component A: Batteries, chargers and carrying case, which are

guaranteed for a period of 2 years from the date of original retail

purchase against defects in workmanship and materials;

b) Component B: Accessories, which are guaranteed for a period of 1-

year from the date of original retail purchase against defects in

workmanship and materials.

Subject to the conditions and limitations described below, this product, if returned to

us with proof of purchase within the stated warranty period and if covered under this

warranty, will be repaired or replaced (with the same model, or one of equal value or

specification), at our option. We will bear the cost of any repair or replacement and

any costs of labour relating thereto.

These warranties are subject to the following conditions and limitations:

a) a bill of sale verifying the purchase and purchase date must be

provided;

b) this warranty will not apply to any product or part thereof which is worn

or broken or which has become inoperative due to abuse, misuse,

accidental damage, neglect or lack of proper installation, operation or

maintenance (as outlined in the applicable owner’s manual or

operating instructions) or which is being used for industrial,

professional, commercial or rental purposes;

c) this warranty will not apply to normal wear and tear or to expendable

parts or accessories that may be supplied with the product that are

expected to become inoperative or unusable after a seasonable period

of use;

d) this warranty will not apply to routine maintenance and consumable

items such as, but not limited to, fuel, lubricants, vacuum bags,

blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;

e) this warranty will not apply where damage is caused by repairs made

or attempted by others (i.e. persons not authorized by the

manufacturer);

f) this warranty will not apply to any product that was sold to the original

purchaser as a reconditioned or refurbished product (unless otherwise

specified in writing);

Page 1 of 2

Rev 1.4 19/06/2012

3-Year Limited Warranty – cont’d

These warranties are subject to the following conditions and limitations:

g) this warranty will not apply to any product or part thereof if any part

from another manufacturer is installed therein or any repairs or

alterations have been made or attempted by unauthorized persons;

h) this warranty will not apply to normal deterioration of the exterior finish,

such as, but not limited to, scratches, dents, paint chips, or to any

corrosion or discolouring by heat, abrasive and chemical cleaners; and

i) this warranty will not apply to component parts sold by and identified

as the product of another company, which shall be covered under the

product manufacturer’s warranty, if any.

Additional Limitations

This warranty applies only to the original purchaser and may not be transferred.

Neither the retailer nor the manufacturer shall be liable for any other expense, loss

or damage, including, without limitation, any indirect, incidental, consequential or

exemplary damages arising in connection with the sale, use or inability to use this

product.

Notice to Consumer

This warranty gives you specific legal rights, and you may have other rights, which

may vary from province to province. The provisions contained in this warranty are

not intended to limit, modify, take away from, disclaim or exclude any statutory

warranties set forth in any applicable provincial or federal legislation.

This product is meant for general-purpose use and is not guaranteed if used

for industrial or commercial purposes.

TOLL-FREE HELPLINE: 1-800-689-9928

Page 2 of 2

MasterCraft 054-2502-6 Owner's manual

Brand: MasterCraft

Model: 054-2502-6

Category: Power screwdrivers

Type: Owner's manual

Download PDF

report

MasterCraft 054-2502-6 Owner's manual

MasterCraft 054-2502-6 Owner's manual

Related papers

Other documents