Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Personnel and organizational requirements 6
1.3 Safety regulations for startup and operation 7
1.4 Safety regulations for maintenance and
repair work 8
1.5 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 11
1.6 Standards for safety notices in the text 13
1.7 Transport 14
1.8 Crankshaft transport locking device 15
2 General Information
2.1 Engine side and cylinder designations 18
2.2 Product description 19
2.3 Engine overview 29
2.4 Sensors and actuators – Overview 30
2.5 Engine wiring harness – Overview 35
3 Technical Data
3.1 20V 4000 M93 engine data: IMO, engine-
mounted heat exchanger, intercooler made
of copper-based alloy 41
3.2 20V 4000 M93 engine data: EPA 2, engine-
mounted heat exchanger 44
3.3 20V 4000 M93L engine data: IMO, engine-
mounted heat exchanger, intercooler made
of copper-based alloy 47
3.4 20V 4000 M93L engine data: EPA 2, engine-
mounted heat exchanger 50
3.5 Engine – Main dimensions 53
3.6 Firing order 54
4 Operation
4.1 Controls 55
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months) 56
4.3 Putting the engine into operation after
scheduled out-of-service-period 57
4.4 Starting the engine 58
4.5 Operational checks 59
4.6 Tasks after extended out-of-service periods
(>3 weeks) 60
4.7 Checks prior to start-up 61
4.8 Fuel treatment system – Putting into
operation 62
4.9 Fuel treatment system – Switching on 65
4.10 Engine emergency stop at BlueLine
automation system (control stand) 66
4.11 Coupling – Engaging from LOP 67
4.12 Coupling – Disengaging from LOP 68
4.13 Waterjet – Flushing from LOP (optional) 69
4.14 Stopping the engine from LOP 70
4.15 Stopping the engine at the BlueLine
automation system (control stand) 71
4.16 Emergency stop from LOP 72
4.17 After stopping the engine 73
4.18 Fuel treatment system – Shutdown 74
4.19 Plant – Cleaning 75
5 Maintenance
5.1 Maintenance schedule task reference table
[QL1] 76
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 78
6.2 Troubleshooting 79
6.3 ADEC (ECU 7) fault codes for Series 4000
engines, marine application 82
6.4 ADEC engine governor – Fault codes 83
7 Task Description
7.1 Engine 109
7.1.1 Engine – Barring manually 109
7.1.2 Engine – Barring with starting system 110
7.2 Cylinder Liner 111
7.2.1 Cylinder liner – Endoscopic examination 111
7.2.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 113
7.3 Valve Drive 115
7.3.1 Valve gear – Lubrication 115
7.3.2 Valve clearance – Check and adjustment 116
7.3.3 Cylinder head cover – Removal and
installation 120
7.4 Injection Pump / HP Pump 121
7.4.1 HP pump – Filling with engine oil 121
7.4.2 HP pump – Relief bore check 122
7.5 Injection Valve / Injector 123
7.5.1 Injector – Replacement 123
7.5.2 Injector – Removal and installation 124
7.6 Fuel Filter 129
7.6.1 Fuel filter – Replacement 129
MS150048/04E 2013-07 |
Table of Contents | 3
DCL-ID: 0000015617 - 002