V1 | 1/19/2021
EN-US
Operating Manual
Measuring Amplifier
DAB10
List of contents Baumer
ii Operating Manual DAB10 | V1
List of contents
1 About this document................................................................................................................................... 4
1.1 Purpose ................................................................................................................................................ 4
1.2 Validity of the manual ........................................................................................................................... 4
1.3 Warnings in this manual ....................................................................................................................... 4
1.4 Labels in this manual ............................................................................................................................ 5
1.5 Liability limitation................................................................................................................................... 5
1.6 Scope of delivery .................................................................................................................................. 5
1.7 Name plate ........................................................................................................................................... 6
1.8 Return and repair.................................................................................................................................. 6
1.9 Accessories .......................................................................................................................................... 6
2 Safety............................................................................................................................................................ 7
2.1 Instructions for appropriate use ............................................................................................................ 7
2.2 Set-up ................................................................................................................................................... 7
2.3 Installation............................................................................................................................................. 7
2.4 Disposal ................................................................................................................................................ 7
3 Description................................................................................................................................................... 8
3.1 General functionality ............................................................................................................................. 8
3.2 Block diagram and signal path.............................................................................................................. 9
3.3 IO-Link communication (overview) ....................................................................................................... 10
3.4 Dimensional drawing ............................................................................................................................ 11
4 Transport and storage ................................................................................................................................ 12
4.1 Transport .............................................................................................................................................. 12
4.2 Delivery inspection................................................................................................................................ 12
4.3 Storage ................................................................................................................................................. 12
5 Electrical installation................................................................................................................................... 13
5.1 Connection diagram.............................................................................................................................. 13
5.2 Pin assignment ..................................................................................................................................... 14
6 Commissioning............................................................................................................................................ 15
6.1 Factory settings .................................................................................................................................... 15
6.2 Parameterization of the measuring amplifier ........................................................................................ 16
7 Functions ..................................................................................................................................................... 17
7.1 Process data......................................................................................................................................... 18
7.1.1 Process value Process Data In (PDI) ........................................................................................ 18
7.1.2 Status Bits Process Data In (PDI).............................................................................................. 19
7.1.3 Status Bits Process Data Out (PDO) ......................................................................................... 19
7.2 Observation .......................................................................................................................................... 20
7.2.1 Peak value storage (memory values) ........................................................................................ 21
Baumer List of contents
DAB10 | V1 Operating Manual iii
7.2.2 Sample and Hold ....................................................................................................................... 22
7.3 Parameter ............................................................................................................................................. 23
7.3.1 Parameterization of the sensor characteristics .......................................................................... 23
7.3.2 Low-pass filter............................................................................................................................ 30
7.3.3 Parameterization of the analog output (DAB10-AI, DAB10-AU) ................................................ 31
7.3.4 Parameterization SIO1/2............................................................................................................ 35
7.3.5 Parameterization of the SSCx switching functions .................................................................... 37
7.4 Diagnosis .............................................................................................................................................. 44
7.4.1 Remote operation ...................................................................................................................... 44
7.4.2 Device Status / Error Handling................................................................................................... 44
8 Maintenance................................................................................................................................................. 45
8.1 Cleaning the device .............................................................................................................................. 45
9 Annex............................................................................................................................................................ 46
9.1 Error Handling....................................................................................................................................... 47
1 | About this document Baumer
4 Operating Manual DAB10 | V1
1 About this document
1.1 Purpose
This operating manual (subsequently referred to as manual) allows the safe and efficient han-
dling of the SensControl from Baumer.
The manual is a constituent part of the product. It must be kept in the immediate vicinity of the
product and must be accessible to personnel at all times.
Personnel must have carefully read and understood this manual before beginning any work.
The basic prerequisite for safe working is compliance with all safety instructions and handling
instructions given in this manual.
In addition, the local occupational health and safety regulations and general safety regulations
apply.
The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at
all times.
The product is not intended for permanent installation in automation systems.
NOTICE
The device can cause radio frequency interferences
This is a device of class A. This device can cause radio frequency interferences in residential
areas. In such cases, the operator may be asked to carry out appropriate measures.
1.2 Validity of the manual
The manual is valid for the following product variations:
n
DAB10-AI
n
DAB10-AL
n
DAB10-AU
1.3 Warnings in this manual
Warnings draw attention to injury or material damage. The warnings in this manual indicate dif-
ferent hazard levels:
Symbol Warning term Explanation
DANGER Indicates an immediate danger with high risk that will lead to death
or serious injury if not avoided.
WARNING Indicates a possible danger with medium risk that may lead to
death or (serious) injury if not avoided.
CAUTION Indicates a danger with low risk that could lead to slight or medium
injury if not avoided.
NOTE Indicates a warning of material damage.
INFO Indicates practical information and tips that enable optimal use of
the devices.
Baumer About this document | 1
DAB10 | V1 Operating Manual 5
1.4 Labels in this manual
Identifier Use Example
Dialog element Indicates dialog elements. Click the OK button.
Unique name Indicates the names of products,
files, etc.
Internet Explorer is not supported
in any version.
Code Indicates entries. Enter the following IP address:
192.168.0.250
1.5 Liability limitation
All information and notes in this manual have been compiled in accordance with the applicable
standards and regulations, the state of the art, and our many years of knowledge and experi-
ence.
The manufacturer accepts no liability for damage due to the following reasons:
n
Non-observance of the manual
n
Improper use
n
Use of unqualified personnel
n
Unauthorized conversions
The obligations agreed in the delivery contract, the general terms and conditions and the deliv-
ery conditions of the manufacturer and its suppliers, as well as the legal regulations valid at the
time of conclusion of the contract apply.
1.6 Scope of delivery
The scope of delivery includes:
n
1 x measuring amplifier
n
2 x installation screws
n
1 x quickstart
n
1 x general information leaflet
In addition, you can find the following information, among other things, in digital format at
www.baumer.com:
n
Operating manual
n
Data sheet
n
3D CAD drawing
n
Quickstart
n
Dimensional drawing
n
Connection diagram & pin assignment
n
Certificates (EU conformity declaration, etc.)
1 | About this document Baumer
6 Operating Manual DAB10 | V1
1.7 Name plate
CH-8501 Frauenfeld, Switzerland
Swiss made
1
2
3
Ill.1: Name plate
1 Item number 2 Denotation
3 Serial number
1.8 Return and repair
In case of complaints, please contact the relevant sales unit.
1.9 Accessories
You can find accessories on the website at:
https://www.baumer.com
Baumer Safety | 2
DAB10 | V1 Operating Manual 7
2 Safety
2.1 Instructions for appropriate use
This product is a precision device designed for the detection of objects, the acquisition of physi-
cal measuring units and for the evaluation of measured values for output in the form of electrical
signals for the higher-level system.
Unless not especially labelled, the product must not be used in potentially explosive atmos-
pheres.
2.2 Set-up
Installation, mounting and adjustment of this product may only be executed by skilled and au-
thorised personnel.
2.3 Installation
Only use the provided mounting devices and accessories for product installation. Unused out-
puts must not be assigned. Unused strands must be isolated. Do not exceed the maximum per-
missible bending radius of the cable. Prior to electrical connection of the product, the system
must be down and not live. Where mandatory, use shielded cables for protection against elec-
tromagnetic interference. Where plug-in connections are added to shielded cables by the cus-
tomer, these plug-in connections must be EMC compliant and the cable shield must be attached
to the connector housing over a large surface area.
2.4 Disposal
Do not dispose of electrical and electronic equipment in household waste. The
product contains valuable raw materials for recycling, which is why the old prod-
uct must be returned to an authorised collecting point for correct disposal/recy-
cling. For further information see www.baumer.com.
3 | Description Baumer
8 Operating Manual DAB10 | V1
3 Description
3.1 General functionality
The measurement amplifier processes signals from sensors with strain gauges. These include,
for example, force, strain, and weighing sensors that are typically equipped with 4 strain gauges
and connected into a (Wheatstone) full bridge.
The output depends on the product variation:
Product variation Output
DAB10-AI
n
Analog output (current)
n
IO-Link
DAB10-AL
n
IO-Link
DAB10-AU
n
Analog output (voltage)
n
IO-Link
Baumer Description | 3
DAB10 | V1 Operating Manual 9
3.2 Block diagram and signal path
Sensor Sensor signal
mV/V
Process value
N, kN, µm/m, mV/V,…
Analog output
in voltage and current values
A/D
Input
scaling/
teach-in
Remote
operation
(testing/
simulation)
Low-pass
filter
(8kS/s)
Analog
Output
Adjustment
D/A
±10 V/0 ... 20 mA
C/Q
DI/DQ
SSC1
SSC2 SIO2
IO-Link
SIO1
Signal
memory
(e.g. peak/
sample &
hold
Ill.2: Measuring amplifier block diagram
The basic signal path of the measuring amplifier is as follows:
1. The measuring amplifier feeds the full bridge of the connected sensor and amplifies the re-
sulting passive signal (mV/V).
2. An A/D converter digitizes the passive signal and converts it into a measuring signal (mV/V).
3. The measuring signal is converted into the unit that is measured by the connected sensor
(N, µm/m, kg, t).
4. Low-pass filter (optional): The measuring amplifier smoothes the process value via a param-
eterizable low-pass filter.
5. Memory: The measuring amplifier saves the max./min. process value or the peak peak
process value (delta between min. and max.). In addition, with the sample and hold (S&H)
function the signal is saved at a specific point in time or the subsequent change of the signal
measured.
6. Output: The measuring amplifier presents either the process value, a peak value, or an S&H
value via IO-Link or via an analog output (only for DAB10-AI and DAB10-AU).
The switching thresholds are parameterized via SSC1/2 (Switching Signal Channel). The
switching signals are presented via IO-Link (cyclic data) or via the 2 digital I/O pins.
The I/O pins can be used as input or output:
n
Input: Teach-in functions; resetting the peak or S&H storage
n
Output: Values from the SSC1/2, internal alarm or warning signals
All digital functions are also available via the cyclic IO-Link communication.
3 | Description Baumer
10 Operating Manual DAB10 | V1
3.3 IO-Link communication (overview)
The IO-Link communication of the measuring amplifier takes place via cyclic and acyclic data:
n
Cyclic data:
Data that is transferred by the device automatically and at regular intervals (Process data).
n
Acyclic data:
Data that is transferred by the device only upon a command. The device can be parameter-
ized via this data stream (Adjustable data). In addition, the acyclic data allows the transfer of
data for diagnosis (Diagnosis data).
Process data
(cyclic)
Adjustable data
(acyclic)
Diagnosis data (acyclic)
Process value
Scale exponent for the process value
SSC1/2
Quality bit
Alarm bit
Sensor setting:
- Unit of the process value
- Nominal measurement range
- Nominal sensitivity
- Offset
Signal processing:
- Filter function
SIO1/2:
- Function selection for SIO1/2
- Input delay for SIO1/2
Analog output (only for DAB10-AI & -AU):
- Signal selection for analog output
- Scaling of the analog output
- Parameterization of the signal range
- Parameterization of the alarm signal
Process value
Min. process value
Max. process value
Peak peak process value. (Delta min. and
max.)
sample and hold process value
sample and hold process value (delta)
CPU temperature
Input signal (mV/V)
Device status
Detailed Device status (up to 10 messages)
Operating time (since response)
Operating time (service life)
Number of response cycles (service life)
Number of tare cycles (service life)
Baumer Description | 3
DAB10 | V1 Operating Manual 11
3.4 Dimensional drawing
10 62 11,4
12
12
52
3
3
24
14
22
2 x Ø 9,5 x 90°
2 x Ø 4,5
M12 x 1
M8 x 1
Ill.3: Dimensional drawing DAB10
4 | Transport and storage Baumer
12 Operating Manual DAB10 | V1
4 Transport and storage
4.1 Transport
NOTICE
Material damage due to improper transport.
a) Practice the greatest diligence when unloading the delivery packages and when transporting
them within the company.
b) Note the information and symbols on the packaging.
c) Only remove packaging immediately before installation.
4.2 Delivery inspection
Upon receipt, immediately inspect the delivery for completeness and transport damage.
Claim any defect as soon as it is detected. Damages can only be claimed within the applicable
claims deadlines.
In case of externally visible transport damage, proceed as follows:
Instruction:
a) Do not accept the delivery or only with reservations.
b) Note the scope of the damage on the transport documents or the delivery slip of the carrier.
c) Initiate the claim.
4.3 Storage
Store the product according to the following conditions:
n
Do not store outdoors.
n
Store dry and free from dust.
n
Do not expose to aggressive media.
n
Keep away from the sun.
n
Avoid mechanical agitation.
n
Storage temperature: -40 ... +85 °C
n
Ambient humidity: 20 ... 85 %
n
When storing for longer than 3 months, regularly check the general status of all parts and
the packaging.
Baumer Electrical installation | 5
DAB10 | V1 Operating Manual 13
5 Electrical installation
5.1 Connection diagram
DAB10-AI
Transducer DAB10-AI Control unit
+V
s
-V
s
S-
S+
L+ / +V
s
DI/DQ
L- / 0V
C/Q
Supply voltage
Current output
I/O
Ground
IO-Link / I/O
I
OUT
max. 10 m max. 10 m
DAB10-AL
Transducer DAB10-AL Control unit
max. 10 m
+V
s
-V
s
S-
S+
L+
DI/DQ
L-
C/Q
Supply voltage
I/O
Ground
IO-Link
DAB10-AU
Transducer
DAB10-AU Control unit
max. 10 m max. 10 m
+V
s
-V
s
S-
S+
L+ / +V
s
DI/DQ
L- / 0
C/Q
Supply voltage
Voltage output
I/O
Ground
IO-Link / I/O
V
OUT
5 | Electrical installation Baumer
14 Operating Manual DAB10 | V1
5.2 Pin assignment
DAB10-AI
Control side 1 +Vs/L+
2 Iout
3 0 V/L-
4 C/Q
5 DI/DQ
Sensor side 1 +Vs
2 Sig +
3 -Vs
4 Sig -
DAB10-AL
Control side 1 L+
2 DI/DQ
3 L-
4 C/Q
5 n. c.
Sensor side 1 +Vs
2 Sig +
3 -Vs
4 Sig -
DAB10-AU
Control side 1 +Vs/L+
2 Vout
3 0 V/L-
4 C/Q
5 DI/DQ
Sensor side 1 +Vs
2 Sig +
3 -Vs
4 Sig -
Baumer Commissioning | 6
DAB10 | V1 Operating Manual 15
6 Commissioning
The measurement amplifier input is set as standard to 1mV/V and thus directly matched to the
Baumer force sensors. You can commission the measurement amplifier via plug & play.
6.1 Factory settings
DAB10-AI
Value
Input (sensor side):
Process value unit: ppth (mV/V)
Nominal specific sensor value: 1 mV/V
Offset: 0
Output:
Output signal (on I
out
): 4 ... 20 mA
SIO1: Inactive
SIO2: Teach-In Offset
DAB10-AL
Value
Input (sensor side):
Process value unit: ppth (mV/V)
Nominal key sensor value: 1 mV/V
Offset: 0
Output:
Output signal (on C/Q): ppth (mV/V)
SIO1: Inactive
SIO2: Teach-in offset
On the IO-Link channel the input signal of 1 mV/V is output directly unprocessed.
DAB10-AU
Value
Input (sensor side):
Process value unit: ppth (mV/V)
Nominal specific sensor value: 1 mV/V
Offset: 0
Output:
Output signal (on V
out
): ±10 VDC
SIO1: Inactive
SIO2: Teach-In Offset
6 | Commissioning Baumer
16 Operating Manual DAB10 | V1
6.2 Parameterization of the measuring amplifier
INFO
To parameterize the measuring amplifier you need a USB IO-Link Master, the Baumer IO-Link
Device Tool (parameterization software), as well as the IODD of the measuring amplifier. You
can download the Baumer IO-Link Device Tool and the IODD at www.baumer.com.
To adjust the measuring amplifier to your application you have the following parameterization
options (parameterization via IO-Link):
n
Sensor setting:
▪ Unit of the process value
▪ Nominal measurement range
▪ Nominal sensitivity
▪ Offset
n
Signal processing:
▪ Filter function
n
Analog output (only for DAB10-AI & -AU):
▪ Signal selection for analog output
▪ Scaling the analog output
▪ Parameterization of the signal range
▪ Parameterization of the alarm signal
n
SIO1/2:
▪ Function selection for SIO1/2
▪ Input delay for SIO1/2
n
IO-Link communication (cyclic data)
▪ Signal selection
n
SSC1/SSC2:
▪ Mode (single point/window/two point)
▪ Hysteresis
▪ Reply delay
▪ Pulse duration
Also see about this
2 Functions [}17]
Baumer Functions | 7
DAB10 | V1 Operating Manual 17
7 Functions
With the help of the Baumer IO-Link Device Tools you have access to all functions of the mea-
suring amplifier under the following 4 registers:
n
Process data
n
Observation
n
Parameter
n
Diagnosis
Also see about this
2 Process data [}18]
2 Observation [}20]
2 Parameter [}23]
2 Diagnosis [}44]
7 | Functions Baumer
18 Operating Manual DAB10 | V1
7.1 Process data
In the Process Data register the process value as well as the individual status bits are pre-
sented.
7.1.1 Process value Process Data In (PDI)
This is where the cyclical process value is presented. Via Parameter | MDC Selection Source
you select what should be presented here via the IO-Link communication (cyclic). The following
options are available:
n
Process value (processed)
n
Min. process value
n
Max. process value
n
Peak peak process value (delta between min. and max. process value)
n
Sample and hold process value
n
Sample and hold process value (delta)
The process value is transferred in the unit that was parameterized in the input scaling (N, μm/
m, kg, t). Independent of the unit, the process value is always presented with the identical expo-
nent:
n
MDC Descriptor.Scale Exponent=-5
This way, process values of up to ±20000 can be transferred. Each process value that can be
displayed in the amplifier is double the set nominal measurement range of the sensor:
n
2×parameter Nominal Process Value
With very small nominal values the resolution is increasingly reduced. However, in such cases
another value can be selected that is better suited for the fixed exponent (e.g. 100N instead of
0.1kN).
Nominal value Resolution Display range
as value in %FS in bit
0.01 0.0001 0.1% 10.0 -0.0200...0.0200
0.1 0.0001 0.01% 13.3 -0.20000...0.20000
1.0 0.0001 0.001% 16.6 -2.00000...2.00000
10 0.0001 0.0001% 19.9 -20.00000...20.00000
... ... ... ... ...
10000 0.0001 -20000.00000...20000.00000
Baumer Functions | 7
DAB10 | V1 Operating Manual 19
7.1.2 Status Bits Process Data In (PDI)
The following bits are presented:
Status bit Description
Bit 0: SSC1
n
Switching status of SSC1
Bit 1: SSC2
n
Switching status of SSC2
Bit 2: Quality
n
An internal value is not in the optimal range and possibly near the function
threshold.
n
The presented process values remain valid.
n
You can find out the precise reason under IO-Link Device Status.
Bit 3: Alarm
n
The presented process values are invalid.
n
Possible causes:
▪ The input signal is outside the measurable range
▪ Internal signal spillover
▪ Hardware or system error
n
You can find out the precise reason under IO-Link Device Status.
7.1.3 Status Bits Process Data Out (PDO)
The following bits are presented:
Status bit Description
Bit 2: S&H trig-
ger
n
Trigger signal for the sample and hold functions (flank-triggered).
n
Flank-triggered means that the sample and hold stores the process value
if the bit was set to 0 at the last transmission and to 1 at the most recent
transmission.
Bit 3: Teach-in
offset / tare
n
Triggers an offset teach-in (teach-in offset).
n
The function remains active as long as the bit is set.
Bit 4: Memory
reset
n
Trigger signal for resetting the storage functions: max., min. or peak peak
process value (flank-triggered).
Bit 5: Teach-in
sensitivity
n
Triggers a sensitivity teach-in (Teach-in sensitivity).
n
The function remains active as long as the bit is set.
n
The function is only active if the parameter Teach-in.Sensitivity Enable is
set to Enable. If not, this bit is not evaluated.
7 | Functions Baumer
20 Operating Manual DAB10 | V1
7.2 Observation
In the Observation register, next to the processed process value, peak values and sample and
hold process values are presented.
INFO
Resetting memory values and sample and hold
Memory values and sample and hold can each be reset via the cyclic data or via one of the two
I/O pins. The peak value is reset via the signal Memory Reset, while sample and hold is reset
via the signal Sample and Hold Trigger.
IO-Link parameter: Peak value storage and sample and hold (measured values)
Parameter designation Description
Process Value.Processed Presentation of the current process value (processed).
Process Value.Minimum Presentation of the min. process value since the last
memory reset.
Process Value.Maximum Presentation of the max. process value since the last
memory reset.
Process Value.Peak Peak Presentation of the peak peak process value (delta be-
tween min. and max. process value) since the last mem-
ory reset.
Process Value.Sample and Hold Presentation of the process value that was held during
the last S&H trigger.
Process Value.Sample and Hold
Delta
Presentation of the difference between the process
value held during the last S&H trigger and the current
process value.
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