Category water pumps
Model PS22203
Type User manual

Wacker Neuson PS22203 User manual

Operator’s Manual
Pump
P
S, 3-Phase
Type PS 3-Phase
Document 5000184964
Date
0817
Revision
08
Language EN
5000184964
Copyright notice
© Copyright 2017 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
wc_tx001370gb_FM10.fm
3
PS 3-Phase Series Foreword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas L
LC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all time
s.
Use the sep
arate Parts Book supplied with the machine to order replacemen
t
pa
rts.
If you are missing any of these documents, please contact Wacker Neuson
to
order a replacement or visit www.wackerneuson.com.
Wh
en ordering parts or requesting service information, be prepared to
provide
th
e machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
re
duce the risk of injury, carefully read, understand, and observe all inst
ructions
d
escribed in this manua
l.
W
acker Neuson expressly reserves the right to make technical modifica
tions,
e
ven without notice, which improve the performance or safety standards of it
s
mach
ines.
The information contained in this manual is based on machines manufactured
u
p until the time of publication. Wacker Neuson reserves the right to chan
ge any
p
ortion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wa
cker Neuson
fa
ctory-installed components. Your machine may vary depending on th
e
re
quirements of your specific region.
Model Part Number
PS2 1503 0009186, 0008801–0008806
PS3 1503 0009187, 0009188, 0008807–0008812
PS2 2203 0009189, 0009190, 0008813–0008818
PS3 2203 0009191, 0009192, 0008819–0008824
PS2 3703 0009193, 0009194, 0008825–0008830
PS3 3703 0009195, 0009196, 0008831–0008836
PS4 3703 0009197, 0009198, 0008837–0008842
PS3 5503 0009199, 0009200, 0008843–0008848
PS4 5503 0009201, 0009202, 0008849–0008854
PS4 7503HH 0009203, 0009204, 0008855–0008860
PS4 7503HF 0009205, 0009206, 0008861–0008866
PS4 11103HH 0009207, 0009208, 0008867–0008870, 0008876, 0008877
PS4 11103HF 0009209, 0009210, 0008871–0008874, 0008878, 0008879
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4
Foreword PS 3-Phase Series
Manufacturers
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
2017_CE_PS2_en.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin 53051 USA
Product
Product
Product category
Product function
Item number
PST2 400, PS2 500, PSA2 500, PS2 800, PSA2 800, PS2 1503, PS2 1500,
PS2 1503L, PSA2 1503L, PS2 2203, PS2 2203L, PSA2 2203L, PS2 3703
Water Pump Units
To pump fluid
5000009173, 5000009175, 5000008786, 5000008788, 5000008789,
5000008793, 5000008794, 5000008796, 5000009176, 5000009178,
5000008787, 5000008790, 5000008792, 5000009179, 5000009181,
5000620438, 5000620439, 5000620452, 5000620449, 5000620450,
5000620458, 5000008802, 5000008803, 5000008814, 5000008815,
5000008826, 5000008827, 5000620461, 5000620462, 5000620463,
5000620464, 5000620465, 5000620466
Directives and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following directives and standards:
2006/42/EC, 2014/35/EU, 2014/30/EU, (CE-Marking, EN 809, EN ISO 12100, EN 60204-1,
EN 60335-1, EN 60335-2-41, EN 62233, EN 61000-6).
Authorized Person for Technical Documents
Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG,
Wackerstrasse 6, 85084 Reichertshofen, Germany
Menomonee Falls, WI, USA, 14.07.17
Original Declaration of Conformity
Travis Pound
Manager, Product Engineering
For Wacker Neuson
Keith Herr
Vice President and Managing Director
For Wacker Neuson
Jeff Volden
Director, Product Engineering
For Wacker Neuson
2015-CE-PS3-xxxx_en_FM10.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin 53051 USA
Product
Product
Product category
Product function
Item number
PST3 750, PS3 1503, PS3 2203, PS3 3703, PS3 5503
Water Pump Units
To pump fluid
5000620454, 5000620455, 5000620457, 5000009188, 5000008808,
5000008809, 5000009192, 5000008820, 5000008821, 5000008832,
5000008833, 5000009200, 5000008844, 5000008845
Directives and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following directives and standards:
2006/42/EC, 2006/95/EC, 2004/108/EC, EN 809, EN ISO 12100, EN 60204-1,
EN 60335-1, EN 60335-2-41, EN 62233, EN 61000-6
Authorized Person for Technical Documents
Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084
Reichertshofen, Germany
Menomonee Falls, WI, USA
Original Declaration of Conformity
Dan Domanski
Technical Director
For Wacker Neuson
Travis Pound
Manager, Product Engineering
For Wacker Neuson
Keith Herr
Managing Director
For Wacker Neuson
2015-CE-PS4-xxxx_en_FM10.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin 53051 USA
Product
Product
Product category
Product function
Item number
PS4 3703, PS4 5503, PS4 7503HH, PS4 7503HF, PS4 11003HH,
PS4 11003HF
Water Pump Units
To pump fluid
5000008838, 5000008839, 5000009202, 5000008850, 5000008851,
5000009204, 5000008856, 5000008857, 5000009206, 5000008862,
5000008863, 5000009208, 5000008876, 5000008868, 5000009210,
5000008878, 5000008872
Directives and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following directives and standards:
2006/42/EC, 2006/95/EC, 2004/108/EC, EN 809, EN ISO 12100, EN 60204-1,
EN 60335-1, EN 60335-2-41, EN 62233, EN 61000-6
Authorized Person for Technical Documents
Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084
Reichertshofen, Germany
Menomonee Falls, WI, USA
Original Declaration of Conformity
Dan Domanski
Technical Director
For Wacker Neuson
Travis Pound
Manager, Product Engineering
For Wacker Neuson
Keith Herr
Managing Director
For Wacker Neuson
Table of Contents
PS 3-Phase Series
wc_bo5000184964_08TOC.fm
11
Foreword 3
EC Declaration of Conformity 5
1 Safety Information 13
1.1 Signal Words Used in this Manual ..................................................... 13
1.2 Machine Description and Intended Use ............................................. 14
1.3 Operating and Electrical Safety .......................................................... 15
1.4 Service Safety .................................................................................... 16
1.5 Labels ................................................................................................. 17
2 Lifting and Transporting 18
3 Installation 19
3.1 Components ....................................................................................... 19
3.2 Preparing the Machine for First Use ................................................... 20
3.3 Application Area ................................................................................. 21
3.4 Preparing for installation ..................................................................... 22
3.5 Checks to Make Before Installation .................................................... 22
3.6 Electrical Wiring .................................................................................. 24
4 Operation 27
4.1 Before Operation ................................................................................ 27
4.2 Trial Operation .................................................................................... 28
4.3 Operating current ............................................................................... 28
4.4 Operating voltage ............................................................................... 29
4.5 Vibration ............................................................................................. 29
4.6 Operation ............................................................................................ 29
4.7 Motor Protector ................................................................................... 30
4.8 Emergency Shutdown Procedure ....................................................... 31
5 Maintenance 32
5.1 Periodic Maintenance Schedule ......................................................... 32
5.2 Maintenance and Inspection .............................................................. 33
5.3 Storage ............................................................................................... 33
5.4 Lubricant Inspection and Changing Procedures ................................ 34
5.5 Replacement Parts ............................................................................. 35
Table of Contents
PS 3-Phase Series
wc_bo5000184964_08TOC.fm
12
5.6 Disassembly and Reassembly ............................................................36
5.7 Graphic (1.5 kW, 2.2 kW, 3.7 kW, 5.5 kW) ..........................................37
5.8 Graphic Components ..........................................................................38
5.9 Disassembly Procedure for 1.5 kW, 2.2 kW, 3.7 kW
and 5.5 kW Models ..............................................................................39
5.10 Graphic (7.5 kW, 11 kW) .....................................................................40
5.11 Graphic Components ..........................................................................41
5.12 Disassembly Procedure for 7.5 kW and 11 kW ...................................42
5.13 Troubleshooting ...................................................................................43
6 Technical Data 44
6.1 Standard Specifications .......................................................................44
6.2 Operating Specifications .....................................................................45
7 AEM Safety Manual 51
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PS 3-Phase Series Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
wc_si000041gb_FM10.fm
14
Safety Information PS 3-Phase Series
1.2 Machine Description and Intended Use
This machine is a submersible water pump. The Wacker Neuson Submersible
Pump consists of an electric motor, an impeller, a strainer, and a metal casing with
ports for water suction and discharge. Power is supplied to the pump through a
corded plug or a hard-wired connection, depending on the installation. The
operator connects hoses to the pump and routes them so that water is pumped
from the work area and discharged into an appropriate location.
This machine is intended to be used for general de-watering applications. This
machine is intended for the pumping of clear water, or water containing solids up to
the size stated within the product’s specifications, and up to the flow, head, and
suction lift limits also stated within the product’s specifications.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Pumping flammable, explosive, or corrosive fluids
Pumping hot or volatile fluids that result in pump cavitation
Operating the pump outside of product specifications due to incorrect diameter
hoses, incorrect length hoses, other inlet or outlet restrictions, or excessive
suction lift or head
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual.
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Electric shock from improper electrical connections or high voltage
Personal injury from improper lifting techniques
Projectile hazard from discharge
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
wc_si000041gb_FM10.fm
15
PS 3-Phase Series Safety Information
1.3 Operating and Electrical Safety
This pump has not been investigated for use in swimming pool areas.
An acceptable motor-control switch shall be provided at the time of installation
according to local codes and regulations.
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
children
people impaired by alcohol or drugs
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
WARNING
Electric shock hazard.
To reduce risk of electric shock, connect only to a properly grounded,
grounding-type receptacle.
To reduce risk of electric shock, follow instructions in this manual for proper
installation.
CAUTION
Electric shock hazard. This pump may automatically restart.
Prior to working on the pump or control panel, all supply circuits must be
disconnected.
Do not remove cord and strain relief.
wc_si000041gb_FM10.fm
16
Safety Information PS 3-Phase Series
1.4 Service Safety
Service
training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow improperly trained people to service or maintain the machine.
Personnel servicing or maintaining the machine must be familiar with the
associated potential risks and hazards.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
Replacing
parts and
labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
wc_si000041gb_FM10.fm
17
PS 3-Phase Series Safety Information
1.5 Labels
A nameplate listing the model number, item number,
revision number, and serial number is attached to each
unit. Please record the information found on this nameplate
so it will be available should the nameplate become lost or
damaged. When ordering parts or requesting service
information, you will always be asked to specify the model
number, item number, revision number, and serial number
of the unit.
CAUTION
Do not attempt to operate this product before reading the
Operator’s Manual and understanding its contents.
Mishandling of this product may result in explosion, fire, or
electrical shock.
Do not pull on the power cord or use the power cord to lift
the pump.
Always use a dedicated ground leakage circuit breaker.
Be sure to install the ground wire securely.
Be sure to disconnect the power supply before handling
or inspecting the pump.
Never insert your hand into the pump inlet holes while the
pump is connected to the power supply.
MADE IN TAIWAN
Wacker Neuson Corporation
Menomonee Falls, WI 53051 USA
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Lifting and Transporting PS Pumps
2 Lifting and Transporting
Avoid dropping the pump or other strong impact. Lift the pump by holding it firmly
with the hands or by attaching a rope or chain to the handle.
WARNING
Personal injury hazard. The cable may be damaged, causing electrical leakage,
shock, or fire. If the pump is not lowered into place correctly, it may fall and be
damaged or cause injury.
Do not under any circumstances install or move the pump by suspending it from
the cable assembly.
When installing the pump, pay close attention to its center of gravity and weight.
CAUTION
Personal injury hazard. When transporting the pump by hand, be sure to employ
manpower commensurate with the weight of the pump.
To avoid back injury when lifting the pump, bend the knees to pick it up rather
than bending your back only.
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PS 3-Phase Series Installation
3 Installation
3.1 Components
Note: This diagram shows the parts layout of a typical PS (Three-Phase) model.
The external appearance and the internal construction may vary slightly,
depending on your particular model.
Ref. Description Ref. Description
1 Discharge outlet 8 Lifting handle
2 Coupling 9 Mechanical seal
3 Oil housing 10 Oil plug
4 Lubricant 11 Sleeve
5 Impeller 12 Volute
6 Suction cover 13 Strainer
7 Cable assembly 14 Plate
wc_gr000327
7
1
2
8
9
10
11
12
13
14
6
5
4
3
wc_tx001970gb_FM10.fm
20
Installation PS 3-Phase Series
3.2 Preparing the Machine for First Use
When the pump is delivered, first perform the following inspection checks:
While unpacking, inspect the product for damage during shipment, and make
sure all bolts and nuts are tightened properly.
Check the model number to make sure it is the product that was ordered. Be
certain it is the correct voltage and frequency.
Note: If there is any problem with the product as shipped, contact your nearest
dealer or Wacker Neuson representative at once.
CAUTION
Personal injury hazard. Failure to observe this caution can lead to electrical shock,
current leakage, fire, water leakage, or other problems.
Do not operate this product under any conditions other than those for which it is
specified.
/

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