KTM 790 Adventure US 2019 Owner's manual

Category
Motorcycles
Type
Owner's manual

This manual is also suitable for

OWNER'S MANUAL 2019
790 Adventure
Art. no. 3213994en
DEAR KTM CUSTOMER
*3213994en*
3213994en
02/2019
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
We wish you good and safe riding at all times!
Please enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 32) Dealer's stamp
Engine number ( p. 34)
Key number ( p. 34)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2019 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
790 Adventure US (F9675S1, F9675S2)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION .................... 10
1.1 Symbols used .................................. 10
1.2 Formats used................................... 11
2 SAFETY ADVICE.......................................... 12
2.1 Use definition – intended use............ 12
2.2 Misuse............................................ 12
2.3 Safety advice................................... 12
2.4 Degrees of risk and symbols.............. 13
2.5 Overview of labels ............................ 14
2.6 Reporting safety defects ................... 18
2.7 Noise emission warranty ................... 19
2.8 Operating noise warning ................... 19
2.9 Manufacturer warranty for the
exhaust monitoring system................ 19
2.10 Consumer rights............................... 20
2.11 Tampering warning........................... 21
2.12 Safe operation ................................. 22
2.13 Protective clothing ........................... 23
2.14 Work rules....................................... 23
2.15 Environment.................................... 24
2.16 Owner's Manual ............................... 24
3 IMPORTANT NOTES.................................... 25
3.1 Manufacturer and implied warranty.... 25
3.2 Fuel, auxiliary substances ................. 25
3.3 Spare parts, accessories ................... 25
3.4 Service ........................................... 26
3.5 Figures ........................................... 26
3.6 Customer service.............................. 26
4 VIEW OF VEHICLE ...................................... 28
4.1 View of vehicle, front left (example) ... 28
4.2 View of vehicle, rear right
(example)........................................ 30
5 SERIAL NUMBERS ..................................... 32
5.1 Vehicle identification number............ 32
5.2 Type label ....................................... 33
5.3 Key number..................................... 34
5.4 Engine number ................................ 34
5.5 Fork part number ............................. 35
5.6 Shock absorber article number .......... 35
5.7 Steering damper article number ........ 36
6 CONTROLS................................................. 37
6.1 Clutch lever..................................... 37
6.2 Hand brake lever.............................. 37
6.3 Throttle grip .................................... 38
TABLE OF CONTENTS
4
6.4 Switches on the left side of the
handlebar........................................ 38
6.4.1 Combination switch...................... 38
6.4.2 Light switch ................................ 39
6.4.3 Cruise control system tip switch
(optional) .................................... 40
6.4.4 Menu switch................................ 43
6.4.5 Turn signal switch........................ 43
6.4.6 Horn button ................................ 44
6.5 Switches on the right side of the
handlebar........................................ 45
6.5.1 Emergency OFF switch/electric
starter button .............................. 45
6.6 Ignition and steering lock.................. 46
6.7 Locking the steering......................... 46
6.8 Unlocking the steering...................... 47
6.9 Socket for electrical accessories ........ 48
6.10 Opening the fuel tank filler cap ......... 48
6.11 Closing the fuel tank filler cap........... 50
6.12 Fuel cocks....................................... 51
6.13 Opening the storage compartment
under the passenger seat .................. 51
6.14 Closing the storage compartment
under the passenger seat .................. 53
6.15 Opening the storage compartment on
the left............................................ 54
6.16 Closing the storage compartment on
the left............................................ 56
6.17 Opening the storage compartment on
the right.......................................... 57
6.18 Closing the storage compartment on
the right.......................................... 59
6.19 Tool set........................................... 60
6.20 Grab handles ................................... 61
6.21 Luggage rack plate........................... 61
6.22 Seat lock......................................... 62
6.23 Passenger foot pegs ......................... 63
6.24 Shift lever ....................................... 63
6.25 Foot brake lever ............................... 64
6.26 Side stand....................................... 65
7 COMBINATION INSTRUMENT ..................... 66
7.1 Combination instrument ................... 66
7.2 Activation and test ........................... 66
7.3 Day-night mode ............................... 68
7.4 Warnings......................................... 69
7.5 Ice warning ..................................... 69
7.6 Indicator lamps................................ 72
7.7 Display ........................................... 76
7.8 RALLY display (optional)................... 78
7.9 Speed............................................. 79
7.10 Shift warning light ........................... 80
TABLE OF CONTENTS
5
7.11 Speedometer ................................... 81
7.12 Cruise control indicator (optional)...... 82
7.13 Ride display .................................... 83
7.14 ABS display..................................... 83
7.15 MTC display .................................... 84
7.16 Coolant temperature indicator ........... 84
7.17 Fuel level display ............................. 86
7.18 Ambient air temperature indicator ..... 87
7.19 Time............................................... 87
7.20 Favorites display .............................. 88
7.21 Quick Selector 1 display................... 88
7.22 Quick Selector 2 display................... 89
7.23 Navigation display (optional) ............. 89
7.24 Menu.............................................. 90
7.24.1 KTM MY RIDE (optional) .............. 90
7.24.2 Audio (optional)........................... 91
7.24.3 Navigation (optional).................... 93
7.24.4 Navigation Setup (optional)........... 94
7.24.5 Volume (optional) ........................ 95
7.24.6 Pairing (optional) ......................... 97
7.24.7 Phone (optional) .......................... 98
7.24.8 Headset (optional) ..................... 100
7.24.9 Telephony (optional) .................. 103
7.24.10 Trips/Data ................................. 104
7.24.11 General Info .............................. 105
7.24.12 Trip 1 ....................................... 106
7.24.13 Trip 2 ....................................... 107
7.24.14 TPMS ....................................... 108
7.24.15 Warning .................................... 109
7.24.16 Ride Mode ................................ 110
7.24.17 Ride Mode ................................ 111
7.24.18 Rally (optional) .......................... 112
7.24.19 Throttle Response (optional) ....... 113
7.24.20 Leave Rally (optional)................. 114
7.24.21 Motorcycle ................................ 115
7.24.22 MTC ......................................... 115
7.24.23 ABS.......................................... 116
7.24.24 Quick Shift+ (optional)............... 117
7.24.25 Settings .................................... 118
7.24.26 Favorites................................... 118
7.24.27 Quick Selector 1........................ 119
7.24.28 Quick Selector 2........................ 120
7.24.29 Bluetooth (optional) ................... 121
7.24.30 Display Theme........................... 122
7.24.31 Shift Light ................................ 123
7.24.32 Lights up .................................. 123
7.24.33 Flashes..................................... 124
7.24.34 Shift Light ................................ 125
7.24.35 Setting the time and date ........... 125
7.24.36 DRL ......................................... 128
7.24.37 Units ........................................ 130
7.24.38 Distance ................................... 130
TABLE OF CONTENTS
6
7.24.39 Temperature.............................. 131
7.24.40 Fuel Cons.................................. 131
7.24.41 Language .................................. 132
7.24.42 Service ..................................... 133
7.24.43 Extra Functions ......................... 134
8 ERGONOMICS .......................................... 135
8.1 Setting the front rider's seat............ 135
8.2 Handlebar position......................... 136
8.3 Adjusting the handlebar
position ..................................... 136
8.4 Adjusting the windshield ................ 139
8.5 Adjusting the basic position of the
clutch lever ................................... 141
8.6 Adjusting the basic position of the
hand brake lever ............................ 142
8.7 Adjusting foot brake lever stub ........ 143
8.8 Adjusting the basic position of the
foot brake lever .......................... 144
8.9 Checking the basic position of the
shift lever...................................... 146
8.10 Adjusting the basic position of the
shift lever .................................. 147
9 PREPARING FOR USE............................... 149
9.1 Advice on preparing for first use ...... 149
9.2 Running in the engine .................... 151
9.3 Loading the vehicle........................ 152
10 RIDING INSTRUCTIONS............................ 155
10.1 Checks and maintenance measures
when preparing for use ................... 155
10.2 Starting the vehicle ........................ 156
10.3 Starting off.................................... 157
10.4 Quickshifter + (optional)................. 158
10.5 Shifting, riding .............................. 159
10.6 Applying the brakes........................ 165
10.7 Stopping, parking........................... 168
10.8 Transporting .................................. 170
10.9 Refueling ...................................... 171
11 SERVICE SCHEDULE ................................ 174
11.1 Additional information.................... 174
11.2 Required work ............................... 174
11.3 Recommended work ....................... 177
12 TUNING THE CHASSIS ............................. 178
12.1 Adjusting the spring preload of the
shock absorber ........................... 178
TABLE OF CONTENTS
7
13 SERVICE WORK ON THE CHASSIS............. 179
13.1 Raising the motorcycle with rear
lifting gear .................................... 179
13.2 Removing the rear of the
motorcycle from the lifting gear....... 179
13.3 Lifting the motorcycle with the
front lifting gear............................. 180
13.4 Taking the motorcycle off the front
lifting gear .................................... 182
13.5 Removing the passenger seat .......... 183
13.6 Mounting the passenger seat........... 184
13.7 Removing the front rider's seat........ 184
13.8 Mounting the front rider's seat......... 185
13.9 Checking for chain dirt ................... 186
13.10 Cleaning the chain ......................... 186
13.11 Checking the chain tension ............. 188
13.12 Adjusting the chain tension............. 190
13.13 Checking the chain, rear sprocket,
engine sprocket, and chain guide .... 192
13.14 Removing the left side cover ........... 196
13.15 Installing the left side cover............ 197
13.16 Removing the right side cover ......... 198
13.17 Installing the right side cover .......... 199
13.18 Removing the battery cover ............. 200
13.19 Installing the battery cover.............. 201
13.20 Removing left fuel tank spoiler ........ 202
13.21 Installing the left fuel tank spoiler ... 205
13.22 Removing right fuel tank spoiler ...... 207
13.23 Installing the right fuel tank
spoiler .......................................... 210
13.24 Removing the front fender .............. 212
13.25 Installing the front fender ............... 212
13.26 Cleaning the dust boots of the fork
legs ........................................... 213
13.27 Removing the windshield................ 215
13.28 Installing the windshield................. 216
13.29 Removing left fuel tank cover .......... 217
13.30 Installing the left fuel tank cover ..... 218
13.31 Removing right fuel tank cover ........ 220
13.32 Installing the right fuel tank cover ... 221
13.33 Removing engine guard .................. 222
13.34 Installing the engine guard ............. 224
14 BRAKE SYSTEM ....................................... 227
14.1 Anti-lock braking system (ABS) ....... 227
14.2 Checking brake discs...................... 229
14.3 Checking the front brake fluid
level ............................................. 231
14.4 Adding the front brake fluid ......... 232
14.5 Checking the front brake linings ...... 234
TABLE OF CONTENTS
8
14.6 Checking the free travel of the foot
brake lever .................................... 236
14.7 Checking the rear brake fluid
level ............................................. 237
14.8 Adding rear brake fluid ............... 238
14.9 Checking the rear brake linings ....... 240
15 WHEELS, TIRES ....................................... 242
15.1 Removing the front wheel ............ 242
15.2 Installing the front wheel ............ 244
15.3 Removing the rear wheel ............. 248
15.4 Installing the rear wheel .............. 251
15.5 Checking the rear hub damping
rubber pieces ............................. 254
15.6 Checking the tire condition ............. 256
15.7 Checking tire pressure .................... 258
15.8 Checking spoke tension .................. 260
15.9 Tubeless tire system....................... 261
15.10 Using tire repair spray .................... 262
16 ELECTRICAL SYSTEM ............................... 263
16.1 Daytime running light (DRL)............. 263
16.2 Removing the 12-V battery .......... 264
16.3 Installing the 12-V battery ........... 268
16.4 Charging the 12-V battery ........... 271
16.5 Changing the main fuse.................. 275
16.6 Changing ABS fuses....................... 277
16.7 Changing the fuses of individual
power consumers ........................... 280
16.8 Changing the turn signal bulb ......... 283
16.9 Checking the headlight setting ........ 285
16.10 Adjusting the headlight range.......... 286
16.11 Diagnostics connector .................... 288
16.12 Front ACC1 and ACC2 .................... 288
16.13 ACC1 and ACC2 rear ...................... 289
17 COOLING SYSTEM .................................... 290
17.1 Cooling system .............................. 290
17.2 Checking the coolant level in the
compensating tank......................... 291
17.3 Correcting the coolant level in the
compensating tank......................... 292
18 TUNING THE ENGINE............................... 295
18.1 "Ride Mode" .................................. 295
18.2 Motorcycle traction control (MTC).... 296
18.3 Slip adjustment (optional)............... 297
18.4 Throttle Response (optional) ........... 297
19 SERVICE WORK ON THE ENGINE .............. 299
19.1 Checking the engine oil level........... 299
TABLE OF CONTENTS
9
19.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 300
19.3 Adding engine oil........................... 304
19.4 Checking the free travel of the
clutch lever ................................... 306
19.5 Setting the free travel of the clutch
lever .......................................... 307
20 CLEANING, CARE ..................................... 308
20.1 Cleaning the motorcycle ................. 308
20.2 Checks and maintenance steps for
winter operation............................. 311
21 STORAGE................................................. 313
21.1 Storage ......................................... 313
21.2 Preparing for use after storage......... 314
22 TROUBLESHOOTING ................................ 315
23 TECHNICAL DATA..................................... 319
23.1 Engine.......................................... 319
23.2 Engine tightening torques ............... 321
23.3 Capacities ..................................... 327
23.3.1 Engine oil ................................. 327
23.3.2 Coolant..................................... 327
23.3.3 Fuel ......................................... 327
23.4 Chassis ......................................... 327
23.5 Electrical system............................ 329
23.6 Tires............................................. 330
23.7 Fork.............................................. 330
23.8 Shock absorber.............................. 331
23.9 Chassis tightening torques .............. 331
24 DECLARATIONS OF CONFORMITY ............. 340
24.1 Declarations of conformity .............. 340
24.2 Country-specific declarations of
conformity..................................... 342
25 SUBSTANCES .......................................... 343
26 AUXILIARY SUBSTANCES ......................... 346
27 STANDARDS ............................................ 348
28 INDEX OF SPECIAL TERMS ....................... 349
29 LIST OF ABBREVIATIONS.......................... 350
30 LIST OF SYMBOLS.................................... 351
30.1 Red symbols.................................. 351
30.2 Yellow and orange symbols.............. 351
30.3 Green and blue symbols.................. 352
INDEX ............................................................. 353
1 MEANS OF REPRESENTATION
10
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
MEANS OF REPRESENTATION 1
11
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
2 SAFETY ADVICE
12
2.1 Use definition – intended use
The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on gentle ter-
rain (unpaved roads). This vehicle is not suitable for use on race tracks.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
When used in a dusty environment, it may be necessary to use air filter protection. Your authorized KTM
dealer will be happy to advise you.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
SAFETY ADVICE 2
13
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
2 SAFETY ADVICE
14
2.5 Overview of labels
F02114-10
SAFETY ADVICE 2
15
1 Information on emission control
2 Information on chain tension
3 USA type label
4 Information on noise emission
5 Canada type label
6 Information on starting up
F02036-01
Information on emission control
2 SAFETY ADVICE
16
F02038-01
Information on chain tension
F02039-01
USA type label
SAFETY ADVICE 2
17
F02037-01
Information on noise emission
F02040-01
Canada type label
2 SAFETY ADVICE
18
F00491-01
Information on starting up
2.6 Reporting safety defects
If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you
should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying
KTM North America, Inc.
If NHTSA receives multiple similar complaints, it may open an investigation, and if it finds that a safety defect
exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become
involved in individual problems between you, your dealer, or KTM North America, Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–888–327–4236 or visit the website
www.nhtsa.dot.gov, or write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington,
DC 20590. You can also obtain other information about motor vehicle safety from the Hotline.
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KTM 790 Adventure US 2019 Owner's manual

Category
Motorcycles
Type
Owner's manual
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