Polaris Victory Motorcycles USA Standard Cruiser Sportcruiser Deluxe Cruiser, USA Standard Cruiser Sportcruiser Deluxe Cruiser Owner's manual

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Standard Cruiser
SportCruisert
Deluxe Cruiser
The engine exhaust from this
product contains chemicals known
to cause cancer, birth defects or
other reproductive harm.
WARNING
CONTENTS
UNDERSTANDING WARNINGS 1............................
SAFETY INFORMATION 2-14................................
VEHICLE DESCRIPTION 15-18..............................
CONTROL PARTS AND FUNCTIONS 19-28...................
PRE-RIDE INSPECTION 29-37...............................
OPERATION 38-43.........................................
MAINTENANCE 44-68......................................
BATTERY 69-70............................................
MULTI-FUNCTION DISPLAY 71-73...........................
TROUBLESHOOTING 74....................................
CLEANING AND STORAGE 75-77............................
IDENTIFICATION 78-79.....................................
SPECIFICATIONS 80-83....................................
REPORTING OF SAFETY DEFECTS 84......................
CONSUMER INFORMATION 85-86...........................
EMISSIONS CONTROL SYSTEM WARRANTY 87-93...........
VICTOR Y MOTORCYCLE WARRANTY POLICY 94-97..........
INDEX 98-99...............................................
FOREWORD
Congratulations on choosing a Victory Motorcycle! You should
feel very satisfied knowing you will have such a tremendous
amount of experience riding with you on the highway. Experience
in design, engineering, and manufacturing went hand in hand to
produce one of the best motorcycles on the market today.
All machines, no matter how well engineered, require a certain
amount of main tenance. Before usin g your motorcycle, read
through this manual and familiarize yourself with maintenance and
operation procedures. Strictly adhere to the engine break-in pro-
cedure that begins on page 42. This may be the most important
time spent in knowing how to keep your machine running perfectly
every day.
This manual gives minor maintenance and repair procedures. Any
major repairs should be performed at your Victory dealer by a
skilled technician. Attempting major repairs yourself could lead to
serious injury or death.
Your Victory dealer is the best source of information and assis-
tance with any Victory questions or concerns you may have. Ulti-
mately, all issues will be resolved by your dealer. If you believe
your concerns warrant the attention of Victory Motorcycles, you
may call Polaris Customer Service at 763-417-8650. We will assist
your dealer as necessary to resolve any issues.
Victory has done its part to make your machine safe. However,
safety will ultimately depend on you. Pay close attention and heed
the following:
Perform a pre-ride inspection before each outing;
Always be alert when operating your motorcycle;
Never drive while under the influence of drugs or alcohol;
Know all local, state/province riding laws; and,
Always ride within the limits of the law and your abilities.
V
V
V
V
V
FOREWORD
In the event that you must locate an authorized Victory Dealer
while traveling, please use one of the following two services:
Call 1-800-POLARIS, our toll-free dealer locator. You will be
able to locate the nearest authorized Victory dealer by using the
area code or zip code in which you are located.
Use our online dealer locator. Log on to
www.polarisindustries.com to obtain a list of authorized Victory
dealers in any given state, zip code, or telephone area code.
All of us on the Victory team extend to you our best wishes for
plenty of fun-filled, safe riding on your new mo torcycle.
All information in this manual is based upon the latest product data
and specifications available at the time of printing. Victory
Motorcycle Division, Polaris Sales In c. reserves the right to make
product changes and improvements which may affect illustrations
or explanations.
NOTE: This manual should be considered a part of the motorcycle
and should remain with the motorcycle e ven if the machine is sold
to another owner.
No part of this manual shall be reproduced or used without the
written permission of Victory Motorcycle Division, Polaris Sales
Inc.
Illustrations included in this manual are general
representations of parts having a similar function. Your
model may differ.
This motorcycle fully complies with all federal, state, and local
emission and safety standards. To maintain these hig h standards,
it is important that you and your dealer pay close attention to the
recommended maintenance schedules and operating instructions
contained within this manual.
The Polaris Preferred
Registered Owners
(PRO) Family
Your Owner’s Program
As the owner of a new Victory/Polaris vehicle, you will
automatically receive a FREE two-year membership in the PRO
Club. It’s an owner’s program for Victory/Polaris owner’s like you.
People who have chosen the finest vehicle available, people who
share an interest in Victory/Polaris and its products.
The membership is established in the month after the vehicle has
been warranty registered. The membership information packet is
mailed out with your first issue of PRO Magazine, the official
magazine of the PRO Club.
The membership materials include:
A personalized membership card to gain admission to special
PRO-only events, activities, and to take advantage of specia l PRO
member discounts at select events.
Decals, including a PRO log and a Polaris logo, for use on any
vehicle.
Exclusive, one-time coupons for rebates of 10 to 20% off the
purchase price of various Victory or Polaris products.
A recap of the membership benefits and opportunities available
to PRO Club members.
As a PRO Club member, you’re entitled to opportunities such
as:
A FREE 2-year subscription to PRO Magazine, in which its con-
tents will focus on rider activities, events, and personalities. PRO
covers events and activities of Victory and Polaris riders around
the world and provides exclusive insider information on Victory and
Polaris vehicles, products, events, and activities.
Special discounts and rebates available exclusively to PRO Club
members.
Opportunities extended only to PRO Club members, such as:
D Acquire PRO insurance for any Victory/Polaris vehicle.
D Enjoy PRO hospitality centers at national events
D Take part on PRO Club rides and activities, including the
24 PRO adventure Tours beginning in 2001 for Victory,
ATV, Snowmobile, and Watercraft riders.
D Apply to serve on regional and national PRO Consumer
Councils, which provide Victory/Polaris personnel with
insights into riders’ interest, views of the products, and
riding experiences.
D Apply to participate as a guest rider at a Victory/Polaris
product photo shoot.
D Purchase exclusive PRO Club sportswear and
merchandise. The new PRO merchandise will be available
on line and through PRO Magazine beginning early in
2000.
1
UNDERSTANDING WARNINGS
WARNINGS identify special instructions or procedures
which, if not correctly followed, could result in severe injury,
or death. Read and follow all WARNINGS in this manual care-
fully.
The following precautionary signal words are used throughout this
manual to convey the following messages:
This is the safety alert symbol. When you
see th is symbol on your machine or in th is
manual, be alert to the potential for personal
injury. Your safety is involved!
Indicates a potential hazard which could result in
severe injury or death.
Indicates a potential hazard which may result in mi-
nor personal injury or damage to the motorcycle.
NOTE:
The word “NOTE:” in this manual will
alert you to key informatio n or
instructions.
Indicates a situatio n that can result in damage to
the motorcycle.
2
SAFETY INFORMATION
Understand and follow the safety measures listed in this sec -
tion. Failure to do so can result in serious injury or death.
Please read this manual carefully and completely before oper-
ating this motorcycle.
Do not attempt to operate this motorcycle until you have famil-
iarized yourself with the controls and operating features.
Do not attempt to operate this motorcycle until you have been
trained in safe and proper riding techniques.
Pre-ride inspections, following the recommended maintenance
intervals, along with proper riding skills, can ensure that you will
safely enjoy the capabilities and the reliability of this motorcycle.
The engine and exhaust become very hot during operation and
stay hot for a long period of time after operation. Never touch
any part of the engine or exhaust during or after operation. Al-
ways wear clothing that covers your legs, ankles, and feet.
* Call the Motorcycle Safety Foundation toll-free, 1-800-446-9227,
to find out if a rider education course is being offered in your area.
The safe use and operation of motorcycles is dependent on
proper riding techniques. Every operator needs to know the
following items before riding any motorcycle.
D Complete a motorcycle training course.*
D Observe all WARNINGS, CAUTIONS, and NOTES in this
manual.
D Obtain professional and qualified training to learn safe and
proper riding techniques.
D Obtain professional technical service for maintenance items
found in the owners manual and as mechanical conditions
warrant.
3
SAFETY INFORMATION
Make pre-ride inspections a habit before each ride. Thorough
inspections can help prevent accidents.
This motorcycle is designed to transport the operator and one
passenger only.
Failure to be seen is the number one cause of motorcycle/auto-
mobile accidents. Making yourself conspicuous lessens the
chance that an automobile operator will not see you. To make
yourself more visible you should:
D Wear brightly colored and reflective clothing and helmet.
D Use extra caution when negotiating intersections.
Intersections are the mo st likely place for a motorcycle
accident to occur.
D Don’t ride in other motorist’s blind spots. Make sure they
canseeyouintheirmirrors.
Inexperienced operators are a leading cause o f motorcycle ac-
cidents.
D Professional and qualified training is available, make sure
you are qualified before you begin riding your machine. Do
not lend your machine to inexperienced operators.
D Ride within your skills and limits. Don’t be afraid of slowing
down or taking another route until you are confident of your
abilities.
Practice riding your motorcycle out of traffic areas until you a re
comfortable with the characteristics of the machine and its con-
trols.
4
SAFETY INFORMATION
Many motorcycle a ccidents are caused by operator error, such
as excessive speed.
D Always obey posted speed limits.
D Rid ing this motorcycle at speeds in excess of the posted
speed limit increases your chances of losing control of the
motorcycle.
D Reduce your speed if conditions warrant it.
Always signal before turning or changing lanes. Don’t take it for
granted that other motorists have seen you. Check your mirrors
and turn your head before changing lanes.
The operator and the passenger are integral parts of the han-
dling characteristics of a motorcycle.
D The operator should keep both hands on the handlebars
and both feet on the operator footrests whenever the
machine is being operated.
D The passenger should always hold on to the operator or
the handhold strap and keep both feet on the passenger
footrests.
D Never carry a passenger unless he or she can firmly place
both feet on the passenger footrests.
Never use alcohol or drugs before or while operating this ve-
hicle.
This motorcycle is designed for paved road use only. It is not
suitable for off-road use.
5
SAFETY INFORMATION
Protective Apparel
Always wear a D.O.T. or SNELL approved helmet.
Always use a face shield or goggles to protect your eyes. Im-
paired vision can contribute to accidents.
Always wear heavy boots, long sleeved jacket, gloves, and
trousers to reduce the severity of lacerations, abrasions or
burns.
Never wear loose fitting clothing. Loose fitting clothing can im-
pair the operation of controls, become entangled in moving
parts (wheels, drive belt, etc.), or impair vision and/or control
and cause an accident.
Modifications
Modifications made to your motorcycle that are not approved by
Victory may render your motorcycle unsafe for use and may
cause accidents. This includes the removal of original equip-
ment. Modifications may also make your motorcycle illegal to
use and, in some instances, can void your warranty
Adding accessories or cargo can affect handling and stability
because the weight distribution can be altered. Use caution if
adding cargo or accessories to your motorcycle.
The operator and passenger must always wear a helmet.
Head injuries are the main cause of motorcycle fatalities. The
use of an approved safety helmet is critical to the prevention
or reduction of head injuries.
6
SAFETY INFORMATION
Accessories
Adding accesso ries to the Victory Motorcycle ca n affect
its stability, handling characteristics, and safe operating
speed.
Genuine Victory accessories are specifically designed for Victo-
ry motorcycles and have been tested for fit, function and safety.
You should use extreme caution when installing and using any
non-- Victory accessories. If you choose to use non-Victory ac-
cessories, you must be certain these accessories are safe for
use with your Victory.
To prevent serious injury or death when using saddlebags:
S Never ride above 80 mph (120 kph) with saddlebags.
Doing so could cause you to lose control. This maximum
safe speed may be less. See Owner ’s Manual for more
information.
S Do not exceed maximum load limit of 7 lbs (3.178 kg) in
each saddlebag. Distribute weight evenly.
S Total weight of rider, passenger, accessories, and cargo
must not exceed the motorcycle load capacity. (see
Specifications, Page 81)
7
SAFETY INFORMATION
Loading
The total weight of the operator, passenger, accessories and
cargo must not exceed the maximum load limit. Refer to the
specification page 81 to determine the load limit for your motor-
cycle.
Accessory and cargo weight should be kept as low and close to
the center of gravity of the machine as possible. Distribute the
weight evenly on both sides of the machine.
Shifting weights while operating the machine can upset the han-
dling of the motorcycle. It is imperative to attach cargo a nd ac-
cessories securely. Inspect all accesso ry mounts and cargo at-
tachments every time before riding your machine. Loose cargo
can become entangled in wheels, belts, etc., and cause a seri-
ous accident.
Heavy, large items should never be carried on the handlebars,
front forks, or the front fender. Carrying large, heavy, bulky items
in these areas will create, slow steering response, lessen your
ability to see, and possibly cause loss of control.
Your Victory motorcycle was not designed to pull trailers or at-
tach sidecars. Doing so will drastically change the handling
characteristics and is not recommended by Victory.
Overloading the Victory Motorcycle can affect its stability,
handlin g characteristics, and safe operating speed. To
prevent loss of control, follow these safety precautions.
8
SAFETY INFORMATION
Do not install accessories or carry cargo that changes the de-
sign parameters of the machine. After installing accessories or
cargo, carefully inspect the machine to determine if:
D Ground clearance has been reduced
D Cornering clearance has been reduced.
D Suspension travel has been reduced.
D Steering travel has been reduced or restricted.
D Control operation has been obscured or restricted.
D Lights or reflectors have been covered.
NOTE: Bulky a ccessories and/or cargo may change the aerody-
namics of the machine and affect stability during normal riding,
crosswinds or wind created by passing vehicles.
Adding electrical accessories may exceed the capacity of the
electrical system. This could lead to an electrical failure which
could cause a dangerous loss of lights and/or engine power.
Improper loading of your Victory motorcycle can adversely af-
fect its handling and overload the tires.
D This can cause a loss of control or a tire blow-out.
D Alwa ys follow recommendations in this manual for loading
of the motorcycle and care of tires. See pages 7 and 36.
SAFE OPERATING RULES
Before operating your new motorcycle it is your responsibility to
read and follow operating and maintenance instructions in this
manual. Follow these basic rules for your personal safety.
D Know and respect the rules of the road. Read and
understand this Owner’s Manual. You should also read
and know the contents of your state’s mot orcycle
handbook, available at your local DMV.
D Use only genuine Victory approved parts and accessories.
Use of certain other manufacturer’s performance parts will
void your new motorcycle warranty. See your dealer for
details.
9
SAFETY INFORMATION
D Gasoline is extre mely flammable and is explosive under
certain conditions. Refuel in a well ventilated area with the
engine turned off. Remove fuel filler cap slowly. Do not
smoke or allow open flames or sparks when refueling or
servicing the fuel system. Do not fill fuel tank above the
bottom of the filler neck insert. Leave air space to allow for
fuel expansion.
Motorcycle exhaust contains poisonous ca rbon monoxide gas.
Do not inhale exhaust gases and never run the engine in a
closed garage or confined area.
D Before starting engine, check for proper operation of
brake, clutch, shifter, throttle controls, correct fuel and oil
supply.
D Be certain vehicle stand is up before riding the motorcycle.
Riding with the stand unretracted can cause a serious
crash, leading to injury or death!
D A new motorcycle must be operated according to the
special break-in procedure explained in this manual on
page 41.
D Operate the motorcycle only at moderate speed and out of
traffic until you have become thoroughly familiar with its
operation and handling characteristics under all
conditions. If you are an inexperienced rider we
recommend that you obtain information and formal training
in correct motorcycle riding technique.
D Do not exceed the legal speed limit or drive too fast for
existing conditions. Always reduce speed when poor
driving conditions exist. High speed increases the
influence of any other condition affecting stability and
possibility of loss of control.
D Pay strict attention to road surfaces and wind conditions.
Any two wheeled vehicle may be subject to upsetting
forces. Wind blasts from passing cars and trucks can
cause stability to be upset. Be sure to stay aware of traffic
surrounding you, road conditions, and weather conditions
and adjust your riding style accordingly.
10
SAFETY INFORMATION
Fuel
Gasoline is extremely flammable and explosive under certain
conditions.
D Alwa ys stop the engine and refuel outdoors or in a well
ventilated area.
D Do not smoke or allow open flames or sparks in or near
the area where refueling is performed or where gasoline
is stored.
D Do not overfill the tank. Do not fill the tank neck above
the fuel tank insert. Leave a ir space to allow for fuel
expansion.
D If you get gasoline in your eyes or if you swallow
gasoline, see your doctor immediately. Never try to
syphon gasoline using mouth suction.
D If you spill gasoline on your skin or clothing, immediately
wash it off with soap and water and change clothing.
D Never start the engine or let it run in an enclosed area.
Gasoline powered engine exhaust fumes are poisonous
and can cause loss of consciousness and death in a
short time.
The engine exhaust from this
product contains chemicals known
to cause cancer, birth defects or
other reproductive harm.
11
SAFETY INFORMATION
Parking
NOTE: When leaving the machine unattended make sure to re-
move the ignition key and lock the steering lock.
The engine and exhaust pipes may be hot. Park the machine
in an area where children aren’t likely to touch these hot areas.
The machine may fall over if parked on uneven and/or soft
ground. Make sure to park your machine on level, firm surfaces.
Be particularly careful when parking on black top especially in
summer. The more asphalt warms, the softer it gets and when
asphalt gets soft, the side stand will sink into the pavement,
causing the bike to fall. Avoid this by p lacing a small (6 x6 x
1/4) board under the foot of the stand.
Do not park the machine near flammable sources or open
flame.
12
SAFETY INFORMATION
Important Labels
Your vehicle has a number of labels. Please read and understand
them before riding your motorcycle. Some are identicalon all mod-
els. Those indicated by a * differ slightly between models.
Additional accessories can reduce stability and safe
operating speed. After windshield installation, if operation
seems unsafe, immediately remove all accessories and
cargo. Contact your dealer to fix the problem and remount
the accessories.
Windshields provide wind protection and increased riding
comfort but will not protect you in a collision with another
vehicle, the road, birds, or any other object.
Do not ride with loose or damaged windshield or mounting
hardware. Regularly check the hardware for tightness.
Replace windshield if scratches cannot be removed and
they obstruct clear vision.
Brake fluid and alcohol will permanently damage the
plastic windshield.
Do not clean the windshield with glass cleaners or rain
protective products.
Clean windshield with a soft cloth and plenty of warm
water. Dry with a soft clean cloth. Remove minor scratches
with a quality plastic polishing compound.
See windshield installation instructions and the Victory
Owner’s Manual for complete instructions on the proper
care of your windshield.
CLEANING
Found on Deluxe Cruisers
and on bikes with accessor
y
windshields
O
O
O
O
O
O
CAUTION
O
13
SAFETY INFORMATION
Important Labels
Your vehicle has a number of labels. Please read and understand
them before riding your motorcycle. Some are identicalon all mod-
els. Those indicated by a * differ slightly between models.
2*
VEHICLE EMISSION CONTROL I NFORMATION
ENGINE DISPLACEMENT: 1507cc
ENGINE FAMIL Y: 1VMCC01.5V92
THIS VEHICLE CONFORMS TO US EPA REGULATIONS APPLICABLE TO
2001 MODEL YEAR NEW MOTORCYCLES
ENGINE EXHAUST CONTROL SYSTEMS: SFI
ENGI NE TUNE-UP SPECIFICATIONS
IGNITION TIMING: TIMING MARKED CENTERED
IDLE SPEED: 950 ± 50 RPM
IDLE MIXTURE: EFI CONTROLLED
VALVE CLEARANCE: HYDRAULIC TAPPET, SELF-ADJUSTING
SPARK PLUG: CHAMPION, RA8GHC SPARK PLUG GAP: 0.040 (1mm)
FUEL: 87 PUMP OCTANE OR HIGHER
OIL: 20W-40
VICTORY MOT ORCYCLE DIVISION, Polaris Industries Inc.
2100 HWY 55
MEDINA, MN 55340
MOTORCYCLE NOISE EMISSION CONTROL INFORMATION
THIS 2001 VICTORY VMD42S1507 MOTORCYCLE, WITH EXHAUST asm.
no. 1260967. MEETS EPA NOISE EMISSION
REQUIREMENTS OF 80 dBA AT 2613 RPM BY THE FEDERAL TEST
PROCEDURE. MODIFICATIONS WHICH CAUSE THIS MOTORCYCLE
TO EXCEED FEDERAL NOISE STANDARDS ARE
PROHIBITED BY FEDERAL LAW.
SEE OWNER’S MANUAL
Vehicle Emission Control Information Label
R
TIRE INFORMATION
TIRES ARE TUBELESS READ OWNER’S MANUAL
Cold Tire Pressures:
Up to 200 lbs (91 kg) Load
Up to Maximum Load Capaci ty
Maximum Load Capacity : 474 lbs (215 kg)
Front 36 psi (250 kpa)
Rear 42 psi (290 kpa)
Front 36 psi (250 kpa)
Rear 38 psi (265 kpa)
Tire Brand/Type: Front Dunlop D205F
Rear Dunlop D205
Front 120/70 ZR17
Rear 180/55 ZR17
Front 2/32
Rear 2/32
Tire size:
Minimum Recommended
Tire Center Tread Depth
1*
/