Polaris USA Standard Cruiser Sportcruiser Deluxe Cruiser Owner's manual

Standard Cruiser

SportCruisert

Deluxe Cruiser

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

WARNING

CONTENTS

UNDERSTANDING WARNINGS 1............................

SAFETY INFORMATION 2-14................................

VEHICLE DESCRIPTION 15-18..............................

CONTROL PARTS AND FUNCTIONS 19-28...................

PRE-RIDE INSPECTION 29-37...............................

OPERATION 38-43.........................................

MAINTENANCE 44-68......................................

BATTERY 69-70............................................

MULTI-FUNCTION DISPLAY 71-73...........................

TROUBLESHOOTING 74....................................

CLEANING AND STORAGE 75-77............................

IDENTIFICATION 78-79.....................................

SPECIFICATIONS 80-83....................................

REPORTING OF SAFETY DEFECTS 84......................

CONSUMER INFORMATION 85-86...........................

EMISSIONS CONTROL SYSTEM WARRANTY 87-93...........

VICTOR Y MOTORCYCLE WARRANTY POLICY 94-97..........

INDEX 98-99...............................................

FOREWORD

Congratulations on choosing a Victory Motorcycle! You should

feel very satisfied knowing you will have such a tremendous

amount of experience riding with you on the highway. Experience

in design, engineering, and manufacturing went hand in hand to

produce one of the best motorcycles on the market today.

All machines, no matter how well engineered, require a certain

amount of main tenance. Before usin g your motorcycle, read

through this manual and familiarize yourself with maintenance and

operation procedures. Strictly adhere to the engine break-in pro-

cedure that begins on page 42. This may be the most important

time spent in knowing how to keep your machine running perfectly

every day.

This manual gives minor maintenance and repair procedures. Any

major repairs should be performed at your Victory dealer by a

skilled technician. Attempting major repairs yourself could lead to

serious injury or death.

Your Victory dealer is the best source of information and assis-

tance with any Victory questions or concerns you may have. Ulti-

mately, all issues will be resolved by your dealer. If you believe

your concerns warrant the attention of Victory Motorcycles, you

may call Polaris Customer Service at 763-417-8650. We will assist

your dealer as necessary to resolve any issues.

Victory has done its part to make your machine safe. However,

safety will ultimately depend on you. Pay close attention and heed

the following:

Perform a pre-ride inspection before each outing;

Always be alert when operating your motorcycle;

Never drive while under the influence of drugs or alcohol;

Know all local, state/province riding laws; and,

Always ride within the limits of the law and your abilities.

V

FOREWORD

In the event that you must locate an authorized Victory Dealer

while traveling, please use one of the following two services:

Call 1-800-POLARIS, our toll-free dealer locator. You will be

able to locate the nearest authorized Victory dealer by using the

area code or zip code in which you are located.

Use our online dealer locator. Log on to

www.polarisindustries.com to obtain a list of authorized Victory

dealers in any given state, zip code, or telephone area code.

All of us on the Victory team extend to you our best wishes for

plenty of fun-filled, safe riding on your new mo torcycle.

All information in this manual is based upon the latest product data

and specifications available at the time of printing. Victory

Motorcycle Division, Polaris Sales In c. reserves the right to make

product changes and improvements which may affect illustrations

or explanations.

NOTE: This manual should be considered a part of the motorcycle

and should remain with the motorcycle e ven if the machine is sold

to another owner.

No part of this manual shall be reproduced or used without the

written permission of Victory Motorcycle Division, Polaris Sales

Inc.

Illustrations included in this manual are general

representations of parts having a similar function. Your

model may differ.

This motorcycle fully complies with all federal, state, and local

emission and safety standards. To maintain these hig h standards,

it is important that you and your dealer pay close attention to the

recommended maintenance schedules and operating instructions

contained within this manual.

The Polaris Preferred

Registered Owners

(PRO) Family

Your Owner’s Program

As the owner of a new Victory/Polaris vehicle, you will

automatically receive a FREE two-year membership in the PRO

Club. It’s an owner’s program for Victory/Polaris owner’s like you.

People who have chosen the finest vehicle available, people who

share an interest in Victory/Polaris and its products.

The membership is established in the month after the vehicle has

been warranty registered. The membership information packet is

mailed out with your first issue of PRO Magazine, the official

magazine of the PRO Club.

The membership materials include:

A personalized membership card to gain admission to special

PRO-only events, activities, and to take advantage of specia l PRO

member discounts at select events.

Decals, including a PRO log and a Polaris logo, for use on any

vehicle.

Exclusive, one-time coupons for rebates of 10 to 20% off the

purchase price of various Victory or Polaris products.

A recap of the membership benefits and opportunities available

to PRO Club members.



As a PRO Club member, you’re entitled to opportunities such

as:

A FREE 2-year subscription to PRO Magazine, in which its con-

tents will focus on rider activities, events, and personalities. PRO

covers events and activities of Victory and Polaris riders around

the world and provides exclusive insider information on Victory and

Polaris vehicles, products, events, and activities.

Special discounts and rebates available exclusively to PRO Club

members.

Opportunities extended only to PRO Club members, such as:

D Acquire PRO insurance for any Victory/Polaris vehicle.

D Enjoy PRO hospitality centers at national events

D Take part on PRO Club rides and activities, including the

24 PRO adventure Tours beginning in 2001 for Victory,

ATV, Snowmobile, and Watercraft riders.

D Apply to serve on regional and national PRO Consumer

Councils, which provide Victory/Polaris personnel with

insights into riders’ interest, views of the products, and

riding experiences.

D Apply to participate as a guest rider at a Victory/Polaris

product photo shoot.

D Purchase exclusive PRO Club sportswear and

merchandise. The new PRO merchandise will be available

on line and through PRO Magazine beginning early in

2000.



1

UNDERSTANDING WARNINGS

WARNINGS identify special instructions or procedures

which, if not correctly followed, could result in severe injury,

or death. Read and follow all WARNINGS in this manual care-

fully.

The following precautionary signal words are used throughout this

manual to convey the following messages:

This is the safety alert symbol. When you

see th is symbol on your machine or in th is

manual, be alert to the potential for personal

injury. Your safety is involved!

Indicates a potential hazard which could result in

severe injury or death.

Indicates a potential hazard which may result in mi-

nor personal injury or damage to the motorcycle.

NOTE:

The word “NOTE:” in this manual will

alert you to key informatio n or

instructions.

Indicates a situatio n that can result in damage to

the motorcycle.

2

SAFETY INFORMATION

Understand and follow the safety measures listed in this sec -

tion. Failure to do so can result in serious injury or death.

Please read this manual carefully and completely before oper-

ating this motorcycle.

Do not attempt to operate this motorcycle until you have famil-

iarized yourself with the controls and operating features.

Do not attempt to operate this motorcycle until you have been

trained in safe and proper riding techniques.

Pre-ride inspections, following the recommended maintenance

intervals, along with proper riding skills, can ensure that you will

safely enjoy the capabilities and the reliability of this motorcycle.

The engine and exhaust become very hot during operation and

stay hot for a long period of time after operation. Never touch

any part of the engine or exhaust during or after operation. Al-

ways wear clothing that covers your legs, ankles, and feet.

* Call the Motorcycle Safety Foundation toll-free, 1-800-446-9227,

to find out if a rider education course is being offered in your area.



The safe use and operation of motorcycles is dependent on

proper riding techniques. Every operator needs to know the

following items before riding any motorcycle.

D Complete a motorcycle training course.*

D Observe all WARNINGS, CAUTIONS, and NOTES in this

manual.

D Obtain professional and qualified training to learn safe and

proper riding techniques.

D Obtain professional technical service for maintenance items

found in the owner’s manual and as mechanical conditions

warrant.

3

SAFETY INFORMATION

Make pre-ride inspections a habit before each ride. Thorough

inspections can help prevent accidents.

This motorcycle is designed to transport the operator and one

passenger only.

Failure to be seen is the number one cause of motorcycle/auto-

mobile accidents. Making yourself conspicuous lessens the

chance that an automobile operator will not see you. To make

yourself more visible you should:

D Wear brightly colored and reflective clothing and helmet.

D Use extra caution when negotiating intersections.

Intersections are the mo st likely place for a motorcycle

accident to occur.

D Don’t ride in other motorist’s blind spots. Make sure they

canseeyouintheirmirrors.

Inexperienced operators are a leading cause o f motorcycle ac-

cidents.

D Professional and qualified training is available, make sure

you are qualified before you begin riding your machine. Do

not lend your machine to inexperienced operators.

D Ride within your skills and limits. Don’t be afraid of slowing

down or taking another route until you are confident of your

abilities.

Practice riding your motorcycle out of traffic areas until you a re

comfortable with the characteristics of the machine and its con-

trols.



4

SAFETY INFORMATION

Many motorcycle a ccidents are caused by operator error, such

as excessive speed.

D Always obey posted speed limits.

D Rid ing this motorcycle at speeds in excess of the posted

speed limit increases your chances of losing control of the

motorcycle.

D Reduce your speed if conditions warrant it.

Always signal before turning or changing lanes. Don’t take it for

granted that other motorists have seen you. Check your mirrors

and turn your head before changing lanes.

The operator and the passenger are integral parts of the han-

dling characteristics of a motorcycle.

D The operator should keep both hands on the handlebars

and both feet on the operator footrests whenever the

machine is being operated.

D The passenger should always hold on to the operator or

the handhold strap and keep both feet on the passenger

footrests.

D Never carry a passenger unless he or she can firmly place

both feet on the passenger footrests.

Never use alcohol or drugs before or while operating this ve-

hicle.

This motorcycle is designed for paved road use only. It is not

suitable for off-road use.



5

SAFETY INFORMATION

Protective Apparel

Always wear a D.O.T. or SNELL approved helmet.

Always use a face shield or goggles to protect your eyes. Im-

paired vision can contribute to accidents.

Always wear heavy boots, long sleeved jacket, gloves, and

trousers to reduce the severity of lacerations, abrasions or

burns.

Never wear loose fitting clothing. Loose fitting clothing can im-

pair the operation of controls, become entangled in moving

parts (wheels, drive belt, etc.), or impair vision and/or control

and cause an accident.

Modifications

Modifications made to your motorcycle that are not approved by

Victory may render your motorcycle unsafe for use and may

cause accidents. This includes the removal of original equip-

ment. Modifications may also make your motorcycle illegal to

use and, in some instances, can void your warranty

Adding accessories or cargo can affect handling and stability

because the weight distribution can be altered. Use caution if

adding cargo or accessories to your motorcycle.

The operator and passenger must always wear a helmet.

Head injuries are the main cause of motorcycle fatalities. The

use of an approved safety helmet is critical to the prevention

or reduction of head injuries.



6

SAFETY INFORMATION

Accessories

Adding accesso ries to the Victory Motorcycle ca n affect

its stability, handling characteristics, and safe operating

speed.

Genuine Victory accessories are specifically designed for Victo-

ry motorcycles and have been tested for fit, function and safety.

You should use extreme caution when installing and using any

non-- Victory accessories. If you choose to use non-Victory ac-

cessories, you must be certain these accessories are safe for

use with your Victory.



To prevent serious injury or death when using saddlebags:

S Never ride above 80 mph (120 kph) with saddlebags.

Doing so could cause you to lose control. This maximum

safe speed may be less. See Owner ’s Manual for more

information.

S Do not exceed maximum load limit of 7 lbs (3.178 kg) in

each saddlebag. Distribute weight evenly.

S Total weight of rider, passenger, accessories, and cargo

must not exceed the motorcycle load capacity. (see

Specifications, Page 81)

7

SAFETY INFORMATION

Loading

The total weight of the operator, passenger, accessories and

cargo must not exceed the maximum load limit. Refer to the

specification page 81 to determine the load limit for your motor-

cycle.

Accessory and cargo weight should be kept as low and close to

the center of gravity of the machine as possible. Distribute the

weight evenly on both sides of the machine.

Shifting weights while operating the machine can upset the han-

dling of the motorcycle. It is imperative to attach cargo a nd ac-

cessories securely. Inspect all accesso ry mounts and cargo at-

tachments every time before riding your machine. Loose cargo

can become entangled in wheels, belts, etc., and cause a seri-

ous accident.

Heavy, large items should never be carried on the handlebars,

front forks, or the front fender. Carrying large, heavy, bulky items

in these areas will create, slow steering response, lessen your

ability to see, and possibly cause loss of control.

Your Victory motorcycle was not designed to pull trailers or at-

tach sidecars. Doing so will drastically change the handling

characteristics and is not recommended by Victory.

Overloading the Victory Motorcycle can affect its stability,

handlin g characteristics, and safe operating speed. To

prevent loss of control, follow these safety precautions.



8

SAFETY INFORMATION

Do not install accessories or carry cargo that changes the de-

sign parameters of the machine. After installing accessories or

cargo, carefully inspect the machine to determine if:

D Ground clearance has been reduced

D Cornering clearance has been reduced.

D Suspension travel has been reduced.

D Steering travel has been reduced or restricted.

D Control operation has been obscured or restricted.

D Lights or reflectors have been covered.

NOTE: Bulky a ccessories and/or cargo may change the aerody-

namics of the machine and affect stability during normal riding,

crosswinds or wind created by passing vehicles.

Adding electrical accessories may exceed the capacity of the

electrical system. This could lead to an electrical failure which

could cause a dangerous loss of lights and/or engine power.

Improper loading of your Victory motorcycle can adversely af-

fect its handling and overload the tires.

D This can cause a loss of control or a tire blow-out.

D Alwa ys follow recommendations in this manual for loading

of the motorcycle and care of tires. See pages 7 and 36.

SAFE OPERATING RULES

Before operating your new motorcycle it is your responsibility to

read and follow operating and maintenance instructions in this

manual. Follow these basic rules for your personal safety.

D Know and respect the rules of the road. Read and

understand this Owner’s Manual. You should also read

and know the contents of your state’s mot orcycle

handbook, available at your local DMV.

D Use only genuine Victory approved parts and accessories.

Use of certain other manufacturer’s performance parts will

void your new motorcycle warranty. See your dealer for

details.



9

SAFETY INFORMATION

D Gasoline is extre mely flammable and is explosive under

certain conditions. Refuel in a well ventilated area with the

engine turned off. Remove fuel filler cap slowly. Do not

smoke or allow open flames or sparks when refueling or

servicing the fuel system. Do not fill fuel tank above the

bottom of the filler neck insert. Leave air space to allow for

fuel expansion.

Motorcycle exhaust contains poisonous ca rbon monoxide gas.

Do not inhale exhaust gases and never run the engine in a

closed garage or confined area.

D Before starting engine, check for proper operation of

brake, clutch, shifter, throttle controls, correct fuel and oil

supply.

D Be certain vehicle stand is up before riding the motorcycle.

Riding with the stand unretracted can cause a serious

crash, leading to injury or death!

D A new motorcycle must be operated according to the

special break-in procedure explained in this manual on

page 41.

D Operate the motorcycle only at moderate speed and out of

traffic until you have become thoroughly familiar with its

operation and handling characteristics under all

conditions. If you are an inexperienced rider we

recommend that you obtain information and formal training

in correct motorcycle riding technique.

D Do not exceed the legal speed limit or drive too fast for

existing conditions. Always reduce speed when poor

driving conditions exist. High speed increases the

influence of any other condition affecting stability and

possibility of loss of control.

D Pay strict attention to road surfaces and wind conditions.

Any two wheeled vehicle may be subject to upsetting

forces. Wind blasts from passing cars and trucks can

cause stability to be upset. Be sure to stay aware of traffic

surrounding you, road conditions, and weather conditions

and adjust your riding style accordingly.



10

SAFETY INFORMATION

Fuel

Gasoline is extremely flammable and explosive under certain

conditions.

D Alwa ys stop the engine and refuel outdoors or in a well

ventilated area.

D Do not smoke or allow open flames or sparks in or near

the area where refueling is performed or where gasoline

is stored.

D Do not overfill the tank. Do not fill the tank neck above

the fuel tank insert. Leave a ir space to allow for fuel

expansion.

D If you get gasoline in your eyes or if you swallow

gasoline, see your doctor immediately. Never try to

syphon gasoline using mouth suction.

D If you spill gasoline on your skin or clothing, immediately

wash it off with soap and water and change clothing.

D Never start the engine or let it run in an enclosed area.

Gasoline powered engine exhaust fumes are poisonous

and can cause loss of consciousness and death in a

short time.

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

11

SAFETY INFORMATION

Parking

NOTE: When leaving the machine unattended make sure to re-

move the ignition key and lock the steering lock.

The engine and exhaust pipes may be hot. Park the machine

in an area where children aren’t likely to touch these hot areas.

The machine may fall over if parked on uneven and/or soft

ground. Make sure to park your machine on level, firm surfaces.

Be particularly careful when parking on black top especially in

summer. The more asphalt warms, the softer it gets and when

asphalt gets soft, the side stand will sink into the pavement,

causing the bike to fall. Avoid this by p lacing a small (6″ x6″ x

1/4″) board under the foot of the stand.

Do not park the machine near flammable sources or open

flame.



12

SAFETY INFORMATION

Important Labels

Your vehicle has a number of labels. Please read and understand

them before riding your motorcycle. Some are identicalon all mod-

els. Those indicated by a * differ slightly between models.

Additional accessories can reduce stability and safe

operating speed. After windshield installation, if operation

seems unsafe, immediately remove all accessories and

cargo. Contact your dealer to fix the problem and remount

the accessories.

Windshields provide wind protection and increased riding

comfort but will not protect you in a collision with another

vehicle, the road, birds, or any other object.

Do not ride with loose or damaged windshield or mounting

hardware. Regularly check the hardware for tightness.

Replace windshield if scratches cannot be removed and

they obstruct clear vision.

Brake fluid and alcohol will permanently damage the

plastic windshield.

Do not clean the windshield with glass cleaners or rain

protective products.

Clean windshield with a soft cloth and plenty of warm

water. Dry with a soft clean cloth. Remove minor scratches

with a quality plastic polishing compound.

See windshield installation instructions and the Victory

Owner’s Manual for complete instructions on the proper

care of your windshield.

CLEANING

Found on Deluxe Cruisers

and on bikes with accessor

y

windshields

O

CAUTION

O

13

SAFETY INFORMATION

Important Labels

Your vehicle has a number of labels. Please read and understand

them before riding your motorcycle. Some are identicalon all mod-

els. Those indicated by a * differ slightly between models.

2*

VEHICLE EMISSION CONTROL I NFORMATION

ENGINE DISPLACEMENT: 1507cc

ENGINE FAMIL Y: 1VMCC01.5V92

THIS VEHICLE CONFORMS TO US EPA REGULATIONS APPLICABLE TO

2001 MODEL YEAR NEW MOTORCYCLES

ENGINE EXHAUST CONTROL SYSTEMS: SFI

ENGI NE TUNE-UP SPECIFICATIONS

IGNITION TIMING: TIMING MARKED CENTERED

IDLE SPEED: 950 ± 50 RPM

IDLE MIXTURE: EFI CONTROLLED

VALVE CLEARANCE: HYDRAULIC TAPPET, SELF-ADJUSTING

SPARK PLUG: CHAMPION, RA8GHC SPARK PLUG GAP: 0.040″ (1mm)

FUEL: 87 PUMP OCTANE OR HIGHER

OIL: 20W-40

VICTORY MOT ORCYCLE DIVISION, Polaris Industries Inc.

2100 HWY 55

MEDINA, MN 55340

MOTORCYCLE NOISE EMISSION CONTROL INFORMATION

THIS 2001 VICTORY VMD42S1507 MOTORCYCLE, WITH EXHAUST asm.

no. 1260967. MEETS EPA NOISE EMISSION

REQUIREMENTS OF 80 dBA AT 2613 RPM BY THE FEDERAL TEST

PROCEDURE. MODIFICATIONS WHICH CAUSE THIS MOTORCYCLE

TO EXCEED FEDERAL NOISE STANDARDS ARE

PROHIBITED BY FEDERAL LAW.

SEE OWNER’S MANUAL

Vehicle Emission Control Information Label

R

TIRE INFORMATION

TIRES ARE TUBELESS READ OWNER’S MANUAL

Cold Tire Pressures:

Up to 200 lbs (91 kg) Load

Up to Maximum Load Capaci ty

Maximum Load Capacity : 474 lbs (215 kg)

Front 36 psi (250 kpa)

Rear 42 psi (290 kpa)

Front 36 psi (250 kpa)

Rear 38 psi (265 kpa)

Tire Brand/Type: Front Dunlop D205F

Rear Dunlop D205

Front 120/70 ZR17

Rear 180/55 ZR17

Front 2/32″

Rear 2/32″

Tire size:

Minimum Recommended

Tire Center Tread Depth

1*

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