ESAB Weldoc t WMS 4000 User manual

ESAB
Brand
ESAB
Model
Weldoc t WMS 4000
Category
Welding System
Type
User manual
Valid for Serial NO 850 XXX--XXXX
Valid for program version 2.1
0457 413 990419074
WeldoctWMS 4000
104
Handbook
TOCe
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1 READ THIS FIRST 4.......................................................
1.1 Safety copying 4......................................................
1.2 Important matters to be considered before bringing WMS 4000 into use 4.......
2 GETTING STARTED 5.....................................................
2.1 Proceed as follows: 5..................................................
3 INTRODUCTION 6........................................................
3.1 General 6............................................................
3.2 Computer 6..........................................................
4 PROGRAM DESCRIPTION 7...............................................
4.1 General 7............................................................
5 INSTALLATION 10.........................................................
5.1 General 10............................................................
5.2 Installation on COM port 1 11............................................
5.3 Connecting the signal transfer to the COM port of the computer 11.............
5.4 Connecting the computer to the welding power source 12.....................
5.5 Serial connection between computer and welding power source 12.............
6 REINSTALLATION 13......................................................
6.1 For reinstallation: 13....................................................
6.2 Restoring Weld Data 13.................................................
7 OPERATION 13............................................................
7.1 Welding 13............................................................
8 MENU DESCRIPTION 14....................................................
8.1 Main menu display 14...................................................
8.2 Explaining the main menu 14.............................................
9 DESCRIPTION OF MENU LIST 16............................................
9.1 File 16................................................................
9.2 View 16...............................................................
9.3 Options 17............................................................
9.4 Under ? 19............................................................
10 KEY DESCRIPTION 20.....................................................
10.1 Workpiece identity (F4) 20...............................................
10.2 View setting data (F5) 26................................................
10.3 Latest Weld (F6) 27.....................................................
10.4 View evaluation (F7) 28.................................................
10.5 Exit 36...............................................................
11 TASKS 37.................................................................
11.1 New Workpiece 37.....................................................
11.2 Limit V alues 37........................................................
12 REPORTS 38..............................................................
12.1 Report Choice Menu 38.................................................
12.2 Reports of the Latest Weld 38............................................
12.3 Reports of Previous Welds 38............................................
13 TROUBLE SHOOTING AND ERROR MESSAGES 39...........................
13.1 Documentation 39......................................................
13.2 Restart 39............................................................
13.3 Error Messages 39.....................................................
TOCe
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14 TECHNICAL TERMS 40.....................................................
14.1 Explanation of Technical Terms 40........................................
15 ORDER NUMBER, WMS 4000 41.............................................
SPARE PARTS LIST 42........................................................
LICENCE AGREEMENT 44.....................................................
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1 READ THIS FIRST
1.1 Safety copying
The program is intended for registration of welding data and will
successively build up a register of great value.
Therefore, make it a habit to copy the WELDDATA database every day
when the welding job is finished, or to transfer the database to a network
with back--up facilities. It is not advisable to connect logging to a network
due to the risk of interference.
Note:
If the WELDDATA database has to be reinstalled, first make a copy of it
(see page 13).
When using the deinstallation icon the SPS 4000 system is being
influenced, too. Therefore, make a copy of SPS 4000 before starting the
reinstallation.
1.2 Important matters to be considered before bringing
WMS 4000 into use
In the fields Workpiece and Weld (see page 36) each weld job is defined by
way of a unique denomination. This denomination can then be used when
searching for weld data documentation.
Therefore, try and find a suitable structure for the denominations referring to
other types of documentation of products and WPS documents used in the
company.
Complete search data for a weld shall contain Year--Month--Day, Workpiece
and Weld number.
Example of how to mark an executed weld joint:
981201, Workpiece, Weld number.
N.B.
The computer shall not be used for other applications while
measuring data logging is being prepared or going on.
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2 GETTING STARTED
2.1 Pro ceed as fo llows:
S Install the equipment for signal transfer between the power source and
the PC according to instructions and figure in the section INSTALLATION
on pages 10 -- 12.
S Make sure no other programs are active in the computer
(energy saver, MS Office, etc.)
S Install the Weldoct WMS 4000 software in the computer (see page
10 -- 12).
S Identify the serial contact connected to the PC. On delivery the data
program is prepared for COM1.
If another COM number is to be used, the port must be indicated (see
page 11).
S Start the welding power source.
S Open the data program using the icon in the WMS 4000 program group.
S When the program is started for the first time after the installation, the
fields for language selection and company name are shown. The entries
made here are valid until they are changed.
S The system is now ready for welding, though without workpiece
identification and limit values. See instructions in the section
OPERATION on page 13 and TASKS on page 37.
S Problems and trouble shooting are dealt with in the section TROUBLE
SHOOTING AND ERROR MESSAGES on page 39.
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3 INTRODUCTION
3.1 General
ESAB’ s WMS 4000 system is a data program intended for monitoring the
welding power sources LTP 450, LTS 320, LUD 350, LUD 450, all provided
with a CAN bus, and also the LAF series and the TAF series with Echlon
buses.
Up to six welding parameters can be monitored in real time on the screen at
the same time. These parameters and other monitored parameters are
continuously registered.
The reports can then be printed out and used for making analyses. They
can also be included in the quality documentation.
The letters WMS in WMS 4000 stand for Welding Monitoring System.
3.2 Computer
The data program should be installed in an EMC--suppressed industrial
computer (PC) of high performance and storing capacity according to the
following specification:
S IBM compatible
S Operating system: Windows 3.1, Windows 3.11, Windows 95 or
Windows NT 4.0.
S Processor: Pentium, 133 MHz or better.
S RAM memory: 16 Mb or more.
S Serial interface for data communication: RS--232.
S Signal transfer: Optical transfer over fibre cable to the serial port of the
computer.
Optical transfer is not sensitive to interference from the surroundings.
S Hard disk capacity: min 1500 Mb recommended.
S Screen: 14“ colour monitor or bigger.
S The data program is intended for monitors with a resolution of 800x600
or higher. The resolution influences the number of parameters that can
be shown simultaneously in real time on the screen.
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4 PROGRAM DESCRIPTION
4.1 General
S The program is presented on the screen by way of window menus.
S The program does not control the welding process. Its only task is to
show and to register welding data.
S The operator establishes contact between the power source and
WMS 4000 over the system bus. The welding power source supplies
identification and setting values and indicates the parameters to be
measured. The operator can name the workpieces and indicate
reference and limit values for the welding parameters according to the
WPS instructions.
S If subwelds are included in the welding a time can be set for a break in
the monitoring when the limit values between the subwelds are to be
changed. This is to avoid error messages coming up when the setting
values between the subwelds and the resulting limit values are changed.
S The system can register up to 30 welding parameters.
S The welding power source measures the welding data and displays them
consecutively in the course of welding.
S Depending on the resolution of the screen, data for 4 to 6 welding
parameters can be displayed in real time simultaneously in the form of
diagrams.
S By colouring the background of the diagram red, the system indicates if
the set tolerances are exceeded. If the values are lower than the set
ones the background of the diagram will be blue.
Due to the fact that the diagram can be too long to show the markings,
the deviations are indicated by way of a red box to the right in the
Welding display when the value is too high and a blue one when it is too
low, see page 8.
S The system can also call attention to this matter acoustically.
S All data transferred can be stored in the computer , and after terminated
welding they can be studied on the screen and printed out for
documentation.
S The reports are presented in the form of diagrams or tables.
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This window is shown when welding:
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LUD320
0,5 s [0--3 s] 0s [0 --10 s]
00:00:01 s 00:00:14 s Demo LUD320
115
100
85
2,4
2
1,5
23
20
17
1998--12--11 12:15:15 test1 3 --
This key is used if the computer has locked the data program.
Shows the pop--up menu:
Note! If Yes is selected the
entire WMS 4000 program
will be closed.
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Do you really want to exit WMS 4000?
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When the welding is terminated and no welding speed has been set,
the following pop--up menu comes up.
By entering a value for the weld length, the heat input is calculated and
presented as a mean value in the weld data report.
Under “Unit” you can
select either mm or inches.
Length of performed weld
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Press this key to get access to a pop--up menu for making notes.
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-- 1 0 --
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After the welding, double--click on the graphs to view the evaluation of the
indicated measurement parameters of the whole welding procedure.
Example:
5 INSTALLATION
5.1 General
Make copies of the diskettes before installing the program.
N.B. When the optocables are not connected the modem terminals must be
protected. Protections come with the delivery (see figure on page 12).
When welding without a light guide (optocable) the modem must not be
connected.
-- 1 1 --
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5.2 Installation on COM port 1
S Start Windows.
S Make sure no other programs are active (like energy saver, 3--D
graphics, etc.).
S Also make sure that automatic program start is not taking place. This
can lead to system files being occupied. If this happens, close all
programs and start the computer again.
S Insert diskette 1 into drive A.
S For Windows 3.1, Windows 3.11:
Select Run on the File menu.
Type a:setup on the command line (if a is the diskette drive).
S For Windows 95 and Windows NT 4.0:
Select Run on the File menu.
Type a:setup on the opening line (if a is the diskette drive).
S Click OK.
S Follow the instructions on the screen.
5.3 Connecting the signal transfer to the COM port of the
computer
S Connect the signal cable with modem to COM port 1 on the computer.
If this port is not available:
Connect the signal cable with modem to any COM port not occupied.
Identify the COM port number, for example COM2.
Open the computer file manager (explorer) and click on the WMS4021
directory.
Click the INI directory under WMS4021.
Double--click on the WMS4000.INI file. The file is shown under Notes.
Go to the line Port=1 in the file and change the figure to the one of the
COM port to be used.
Close the file and save it by clicking OK when the question Save?
comes up.
S Connect the computer to the welding power source.
-- 1 2 --
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5.4 Connecting the computer to the welding power
source
A--A Computer cable -- Welding power source
5.5 Serial connectio n between computer and welding
power source
1. Modem terminal
2. Light guide
-- 1 3 --
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6 REINSTALLATION
6.1 For reinstallation:
First copy the WELDDATA database under C:\WMS4021 over to another
unit.
The WELDDATA directory with subdirectories contains all weld data stored.
It is necessary to make a copy as the database will be overwritten during
the reinstallation procedure.
To remove the program, use the deinstallation icon.
6.2 Restoring Weld Data
After the reinstallation, restore the copy in the now empty WELDDATA
directory.
7 OPERATION
7.1 Weldin g
S Start the welding power source.
S Start WMS 4000 by double--clicking the computer icon.
When the program is started for the first time fields come up for the
selection of language and entering of company name. The entries made
here are valid until they are changed. The functions are available under
the menu list on the main menu bar.
The system is now ready for welding, though without workpiece
identification and limit values. For further information, see the section
TASKS on page 37.
-- 1 4 --
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8 MENU DESCRIPTION
8.1 Main menu display
Weldoc
WMS 4000
Welding monitoring
docume ntation System
Workpiece identity
View setting data
View evaluation
(F4)
(F5)
(F6)
(F7)
Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\
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Monitoring of welding
Measured value logging
Setting data logging
Latest Weld
Exit
8.2 Explaining the main menu
Menu list:
Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\
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See page 16 for further information.
-- 1 5 --
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Keys:
Workpiece identity
View setting data
View evaluation
(F4)
(F5)
(F6)
(F7)
Monitoring of welding
Measured value logging
Setting data logging
Latest Weld
Exit
n Indicates that the log is active.
For more detailed information regarding the keys, see page 20 and
onwards.
The top square contains functions for monitoring of the welding in real time.
By clicking on the boxes in front of Measured value logging and Setting
data logging the functions are activated
and deactivated .
They shall normally be active.
On certain occasions they must be deactivated, though, for example when
new programs or settings are to be entered (or adjusted) in the control box
of the automatic welding machine.
Measured value logging
This function should always be active. It controls vital program functions like
weld logging and with that the identity of the weld cases.
If it is not active, a complete Evaluation of the weld cannot be presented
(see page 28). Only the Weld Data Setting Report can be viewed.
Setting data logging
Controlling this function can be of interest when welding with mechanised
TIG. It mainly applies when logging great quantities of welding program data
during the welding. These setting data can fill up the computer buffer.
Designations in brackets refer to the function keys on the keyboard. The
functions can be activated by way of these keys.
The functions can also be activated by pressing Alt + the letter underlined.
This applies throughout the program.
-- 1 6 --
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9 DESCRIPTION OF MENU LIST
9.1 File
Exit
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Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\
9.2 View
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Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\
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Workpiece identity (F4)
View setting data (F5)
Latest weld (F6)
View evaluation (F7)
Error
message
Workpiece identity (F4), View setting data (F5), Latest Weld (F6) and
View evaluation
(F7)
These keys are described in detail on pages 20--36.
Error
message
Error messages are shown in this pop--up menu.
Close
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r
m
m
m
m
e
e
e
e
s
s
s
s
s
s
s
s
a
a
a
a
g
g
g
g
e
e
e
e
I
I
I
I
g
g
g
g
n
n
n
n
o
o
o
o
r
r
r
r
e
e
e
e
a
a
a
a
r
r
r
r
c
c
c
c
f
f
f
f
a
a
a
a
i
i
i
i
l
l
l
l
u
u
u
u
r
r
r
r
e
e
e
e
Ignore arc fail ure if shorter than:
O
O
O
O
K
K
K
K
0,5
s
I
I
I
I
g
g
g
g
n
n
n
n
o
o
o
o
r
r
r
r
e
e
e
e
S
S
S
S
h
h
h
h
o
o
o
o
r
r
r
r
t
t
t
t
W
W
W
W
e
e
e
e
l
l
l
l
d
d
d
d
s
s
s
s
Welds are ignored if they last no
more than:
O
O
O
O
K
K
K
K
0
s
-- 1 7 --
dpb2d1ea
9.3 Options
Ignore arc failure
Ignore Short Welds ..
Path for Weld Data ...
Company Name ...
Language ...
F
F
F
F
i
i
i
i
l
l
l
l
e
e
e
e
V
V
V
V
i
i
i
i
e
e
e
e
w
w
w
w
?
?
?
?
O
O
O
O
p
p
p
p
t
t
t
t
i
i
i
i
o
o
o
o
n
n
n
n
s
s
s
s
Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\
Ignore Arc Failure
Here you set the longest arc interruption to
be ignored (in seconds), without starting a
new weld. Use the arrow key and go
step--by--step to the desired value. Standard
value=0.5s.andmax.value=3s.
Ignore Short W
elds
Here you indicate the shortest weld to be
registered (in seconds). Use the arrow
key and go step--by--step to the desired
value. Standard value = 0 s. and max.
value = 10 s.
-- 1 8 --
dpb2d1ea
Path for Weld Data
Select where to store the welding data.
Select path for storage of
welding data:
O
O
O
O
K
K
K
K
C
C
C
C
a
a
a
a
n
n
n
n
c
c
c
c
e
e
e
e
l
l
l
l
c:\
wms4021
welddata
y1998
m07
m08
c:
S
S
S
S
e
e
e
e
l
l
l
l
e
e
e
e
c
c
c
c
t
t
t
t
P
P
P
P
a
a
a
a
t
t
t
t
h
h
h
h
Company Name
Enter the name of the company here.
C
C
C
C
o
o
o
o
m
m
m
m
p
p
p
p
a
a
a
a
n
n
n
n
y
y
y
y
N
N
N
N
a
a
a
a
m
m
m
m
e
e
e
e
Give the name of your company:
O
O
O
O
K
K
K
K
C
C
C
C
a
a
a
a
n
n
n
n
c
c
c
c
e
e
e
e
l
l
l
l
Max. number of characters: 50
-- 1 9 --
dpb2d1ea
Language
Select required language.
S
S
S
S
e
e
e
e
l
l
l
l
e
e
e
e
c
c
c
c
t
t
t
t
L
L
L
L
a
a
a
a
n
n
n
n
g
g
g
g
u
u
u
u
a
a
a
a
g
g
g
g
e
e
e
e
:
:
:
:
Select a language:
O
O
O
O
K
K
K
K
C
C
C
C
a
a
a
a
n
n
n
n
c
c
c
c
e
e
e
e
l
l
l
l
DEUTSCH.INI
ENGLISH.INI
DANSK.INI
ESPAÑOL.INI
EXXHNIKA.INI
FRANCAIS.INI
ITALIANO.INI
NORSK.INI
SVENSKA.INI
PORTUGUÊ.INI
SUOMI.INI
NEDERLAN.INI
9.4 Under ?
Show Help File
About
F
F
F
F
i
i
i
i
l
l
l
l
e
e
e
e
V
V
V
V
i
i
i
i
e
e
e
e
w
w
w
w
?
?
?
?
O
O
O
O
p
p
p
p
t
t
t
t
i
i
i
i
o
o
o
o
n
n
n
n
s
s
s
s
Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\
Show Help File
This is the help file of the program.
About
Information about the program and the program version.
-- 2 0 --
dpb2d1eb
10 KEY DESCRIPTION
10.1 Workpiece iden tity (F4)
Shows the menu:
L
L
L
L
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
v
v
v
v
a
a
a
a
l
l
l
l
u
u
u
u
e
e
e
e
c
c
c
c
a
a
a
a
s
s
s
s
e
e
e
e
N
N
N
N
o
o
o
o
l
l
l
l
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
v
v
v
v
a
a
a
a
l
l
l
l
u
u
u
u
e
e
e
e
c
c
c
c
a
a
a
a
s
s
s
s
e
e
e
e
T
T
T
T
E
E
E
E
S
S
S
S
T
T
T
T
1
1
1
1
1
1
1
1
O
O
O
O
K
K
K
K
N
N
N
N
e
e
e
e
w
w
w
w
w
w
w
w
o
o
o
o
r
r
r
r
k
k
k
k
p
p
p
p
i
i
i
i
e
e
e
e
c
c
c
c
e
e
e
e
D
D
D
D
e
e
e
e
l
l
l
l
e
e
e
e
t
t
t
t
e
e
e
e
w
w
w
w
o
o
o
o
r
r
r
r
k
k
k
k
p
p
p
p
i
i
i
i
e
e
e
e
c
c
c
c
e
e
e
e
S
S
S
S
e
e
e
e
t
t
t
t
S
S
S
S
t
t
t
t
a
a
a
a
r
r
r
r
t
t
t
t
N
N
N
N
u
u
u
u
m
m
m
m
b
b
b
b
e
e
e
e
r
r
r
r
W
W
W
W
o
o
o
o
r
r
r
r
k
k
k
k
p
p
p
p
i
i
i
i
e
e
e
e
c
c
c
c
e
e
e
e
I
I
I
I
d
d
d
d
e
e
e
e
n
n
n
n
t
t
t
t
i
i
i
i
t
t
t
t
y
y
y
y
S
S
S
S
e
e
e
e
l
l
l
l
e
e
e
e
c
c
c
c
t
t
t
t
i
i
i
i
o
o
o
o
n
n
n
n
o
o
o
o
f
f
f
f
l
l
l
l
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
s
s
s
s
C
C
C
C
o
o
o
o
p
p
p
p
y
y
y
y
l
l
l
l
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
v
v
v
v
a
a
a
a
l
l
l
l
u
u
u
u
e
e
e
e
c
c
c
c
a
a
a
a
s
s
s
s
e
e
e
e
N
N
N
N
e
e
e
e
w
w
w
w
l
l
l
l
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
v
v
v
v
a
a
a
a
l
l
l
l
u
u
u
u
e
e
e
e
c
c
c
c
a
a
a
a
s
s
s
s
e
e
e
e
C
C
C
C
h
h
h
h
a
a
a
a
n
n
n
n
g
g
g
g
e
e
e
e
l
l
l
l
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
v
v
v
v
a
a
a
a
l
l
l
l
u
u
u
u
e
e
e
e
c
c
c
c
a
a
a
a
s
s
s
s
e
e
e
e
S
S
S
S
h
h
h
h
o
o
o
o
w
w
w
w
l
l
l
l
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
v
v
v
v
a
a
a
a
l
l
l
l
u
u
u
u
e
e
e
e
c
c
c
c
a
a
a
a
s
s
s
s
e
e
e
e
D
D
D
D
e
e
e
e
l
l
l
l
e
e
e
e
t
t
t
t
e
e
e
e
l
l
l
l
i
i
i
i
m
m
m
m
i
i
i
i
t
t
t
t
v
v
v
v
a
a
a
a
l
l
l
l
u
u
u
u
e
e
e
e
c
c
c
c
a
a
a
a
s
s
s
s
e
e
e
e
N
N
N
N
u
u
u
u
m
m
m
m
b
b
b
b
e
e
e
e
r
r
r
r
o
o
o
o
f
f
f
f
W
W
W
W
e
e
e
e
l
l
l
l
d
d
d
d
s
s
s
s
C
C
C
C
l
l
l
l
o
o
o
o
s
s
s
s
e
e
e
e
W
W
W
W
e
e
e
e
l
l
l
l
d
d
d
d
C
C
C
C
a
a
a
a
s
s
s
s
e
e
e
e
Workpiece Identity
Here the workpiece is assigned a unique identity and, if desired, another
start number than number 1 which is standard (see page 21).
Press this key to get access to a pop--up menu for making notes.
O
O
O
O
K
K
K
K
C
C
C
C
a
a
a
a
n
n
n
n
c
c
c
c
e
e
e
e
l
l
l
l
Text entered into this field will apply to
all welds with the same workpiece
identity.
N
N
N
N
o
o
o
o
t
t
t
t
e
e
e
e
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ESAB Weldoc t WMS 4000 User manual

ESAB
Brand
ESAB
Model
Weldoc t WMS 4000
Category
Welding System
Type
User manual
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