Toro Tiller, TXL 2000 Tool Carrier User manual

Brand: Toro

Model: Tiller, TXL 2000 Tool Carrier

Category: Mini tillers

Type: User manual

FormNo.3429-967RevB

Tiller

TXL2000ToolCarrier

ModelNo.22542—SerialNo.318000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3429-967*B

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

ThistillerisintendedtobeusedonaTorotoolcarrier

forbreakingthroughhardsoilconditionsonresidential

orcommercialproperties.Usingthisproductfor

purposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g271842

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualalsouses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SlopeSafety.......................................................4

TillerSafety.........................................................4

MaintenanceandStorageSafety........................4

SafetyandInstructionalDecals..........................5

ProductOverview.....................................................5

Specications....................................................5

Operation..................................................................6

InstallingandRemovingtheAttachment.............6

StartingtheTiller.................................................6

TransportPosition..............................................7

OperatingTips...................................................7

Maintenance.............................................................8

RecommendedMaintenanceSchedule(s).............8

GreasingtheTiller..............................................8

ReplacingtheTillerTines....................................8

ReplacingtheRotorAssembly............................9

CheckingtheHydraulicLines...........................10

Storage...................................................................10

Troubleshooting.......................................................11

Safety

DANGER

Theremaybeburiedutilitylinesinthework

area.Diggingintothemmaycauseashock

oranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(for

example,intheUS,call811orinAustralia,

call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

•Donottransportanattachmentwiththe

armsraisedorextended;alwaystransportthe

attachmentclosetotheground,withtheloader

armsretracted;refertoTransportPosition(page

7).

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight

distributionchangeswithattachments.This

attachmentmakesthefrontofmachinetheheavy

end.

•Keeptheattachmentintheloweredposition

withtheloaderarmsretractedwhenonslopes.

Raisingtheattachmentorextendingtheloader

armsonaslopeaffectsthestabilityofthemachine.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight

downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine

uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.Tallgrasscanhide

obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The

machinecouldsuddenlyrolloverifawheelor

trackgoesovertheedgeortheedgecavesin.

Maintainasafedistancebetweenthemachine

andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

TillerSafety

•Keepbystandersatleast15m(50feet)awayfrom

themachine.

•Runthetillersothatdebrisisthrownawayfrom

thetractionunit.

•Keepawayfromtherotatingtineswhileoperating

thetiller.

•Afterstrikingaforeignobject,shutofftheengine,

removethekey,thoroughlyinspecttheattachment

foranydamage,andrepairthedamagebefore

startingandoperatingtheattachment.

•Alwayslowertheattachmenteachtimeyoushut

offthemachineorleavetheoperatingposition.

MaintenanceandStorage

Safety

•Checkfastenersatfrequentintervalsforproper

tightnesstoensurethattheequipmentisinsafe

operatingcondition.

•RefertotheOperator’sManualforimportant

detailsifyoustoretheattachmentforanextended

periodoftime

•Maintainorreplacesafetyandinstructionlabels,

asnecessary.

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal125-6128

125-6128

1.Highpressureuidhazard,injectionintothebody—read

theOperator’sManualbeforeperformingmaintenance.

decal133-8061

133-8061

decal138-0539

138-0539

1.Warning—readthe

Operator’sManual.

3.Thrownobject

hazard—keepbystanders

away.

2.Cuttinghazard

ofthefoot,tiller;

cutting/dismemberment

hazardofthehand,

tiller—waitforallmoving

partstostop;stayaway

frommovingparts.

ProductOverview

g271879

Figure3

1.Attachment-mountplate3.Tine

2.Motor

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Overallwidth180cm(71inches)

Tillingwidth

137cm(54inches)

Overalldepth81cm(32inches)

Tillingdepth

15cm(6inches)

Height

71cm(28inches)

Rotordiameter

56cm(22inches)

Weight

387kg(854lb)

Numberoftines

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Determinetheleftandrightsidesofthemachinefrom

thenormaloperatingposition.

InstallingandRemoving

theAttachment

RefertotheOperator’sManualforthetractionunitfor

theinstallationandremovalprocedure.

Important:Beforeinstallingtheattachment,

positionthemachineonalevelsurface,ensure

thatthemountplatesarefreeofanydirtordebris,

andensurethatthepinsrotatefreely.Ifthepins

donotrotatefreely,greasethem.

Note:Alwaysusethetractionunittoliftandmove

theattachment.

WARNING

Ifyoudonotfullyseatthequick-attach

pinsthroughtheattachmentmountplate,

theattachmentcouldfalloffthemachine,

crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully

seatedintheattachmentmountplate.

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjury;otherwise,gangrenemay

result.

•Ensurethatallhydraulic-uidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,

andhydraulicuidmaybehot.Ifyoucontact

hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic

couplers.

•Allowthemachinetocoolbeforetouching

hydrauliccomponents.

•Donottouchhydraulicuidspills.

StartingtheTiller

1.Startthetractionunitengineandsetthethrottle

toHIGHIDLE.

2.Engagetheauxiliaryhydraulics.

3.Slowlylowerthetillertotheground.

4.Movethetractionunitforwardorbackwardas

desired.

Note:Fortherotortooperateeffectively,rotate

itinthesamedirectionthatthetractionunitis

moving.Thedirectionoftherotorrotationis

controlledbythetractionunithydrauliccontrols;

refertothefollowingtable.

Important:Disengagetheauxiliary

hydraulicsandwaitfortherotortostop

completelybeforechangingtherotor

direction.

RotorDirectionTravelDirection

TransportPosition

Whentransportingtheattachment,keepitasclose

tothegroundaspossible,nomorethan15cm(6

inches)abovethelowestposition.Tiltitrearward.

g271854

Figure4

1.Nomorethan15cm(6

inches)abovethelowest

position

2.Tilttheattachment

rearward.

OperatingTips

•Cleantheareaoftrash,branches,androcks

beforetillingtopreventequipmentdamage.

•Mowandremovetallgrassandweedsbefore

tillingtominimizegrassandweedswrapping

aroundtherotor.

•Alwaysbegintillingwiththeslowestgroundspeed

possible.Increasespeedifconditionspermit.

•Alwaysusefullthrottle(maximumenginespeed).

•Iftherotorstalls,slowdownthetravelspeedor

decreasetherotordepthbyraisingtherotor

•Donottillunderwetconditions;soilstucktothe

rotorandteethdecreasesperformance.

•Youmayneedtomakemultiplepasseswhen

workinginsodorcompactedsoil.

•Tillinlong,straightpasses.Donotmaketurns

whilethetillerisintheground,asequipment

damagemayresult.

•Avoidexcessivetillingofthesoil,asnelytilled

soildoesnotabsorbmoistureeasilyandpuddles

ofwatermayform.

•Whentillinghardpacked,verydry,orvirginsoil,

raisethetillersoonlytheverytopofthesoilis

penetrated.Onsucceedingpassesthedepthmay

belowered.

•Runthetillersothatthedirtisthrownawayfrom

you.

•Waitforthetillertostopbeforechangingthe

rotationdirection.

•Ifarockorotherobstructiongetsintothetiller

tines,reversetherotationdirectiontodislodgeit.

Maintenance

Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously

injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Beforeeachuseordaily

•Greasethebearings(immediatelyaftereverywashing).

•Checkthetinesandtinebolts(replaceasrequired).

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting

supports,wear,weather,andchemicaldeterioration.

Beforestorage

•Greasethebearings

GreasingtheTiller

ServiceInterval:Beforeeachuseordaily

(immediatelyaftereverywashing).

Beforestorage

Greaseimmediatelyaftereverywashing.

GreaseType:General-purposegrease

1.Parkthemachineonalevelsurfaceand

disengagetheauxiliaryhydraulics.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.GreasetherotorbearingshowninFigure5.

4.Wipeupanyexcessgrease.

g271903

Figure5

ReplacingtheTillerTines

ServiceInterval:Beforeeachuseordaily—Check

thetinesandtinebolts(replaceas

required).

Note:Wornordulltinesdegradetheperformance

ofthetiller.

1.Parkthemachineonalevelsurfaceand

disengagetheauxiliaryhydraulics.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Notethedirectionthatthetillertineisoriented.

4.Removethebolt(5/8x1-3/4inch),nut(5/8

inch),andtine(Figure6).

g271900

Figure6

1.Bolt(5/8x1-3/4inch)3.Nut(5/8inch)

2.Tine

5.Cleandirtanddebrisfromthetinepocket.

6.Installthenewtine,orientingitthesame

directionastheoldtine(Figure6).

7.Torquetheboltto183to223N∙m(135to165

ft-lb).

ReplacingtheRotor

Assembly

RemovingtheRotorAssembly

1.Removethetillerfromthetractionunit.

2.Useahoisttolaythetillerbackonthe

attachmentplate.

3.Removethenut(5/8inch)andbolt(5/8x4

inches)securingthedriveadaptertotherotor

assembly(Figure7).

g271906

Figure7

1.Boltandnut2.Driveadapter

4.Removethe4nuts(9/16inch)securingthe

motormount(Figure8).Removethemountwith

themotor.

g271905

Figure8

1.Nut—9/16inch(4)

2.Motormount

5.Supporttherotorassemblyusingahoistand

removethe4locknuts(5/8inch),4washers,

and4bolts(5/8x2-1/2inches)securingthe

bearingguardandbearingoneachendofthe

rotorassembly(Figure9).

g271907

Figure9

1.Locknut,washer,andbolt

(4)

2.Bearingguardandbearing

6.Removetherotorassembly.

InstallingtheRotorAssembly

1.Installtherotorassemblywiththe2bearing

guardsandbearingsusing4locknuts(5/8inch),

4washers,and4bolts(5/8x2-1/2inches)for

bothsetsofguardsandbearings(Figure9).

Torquetheboltsto183to224N∙m(135to165

ft-lb).

2.Using4nuts(9/16inch),installtherotormount

andmotor(Figure8).T orquethenutsto127to

157N∙m(94to116ft-lb).

3.Securethedriveadaptertotherotorassembly

usinganut(5/8inch)andbolt(5/8x4inches)

asshowninFigure7.Torquetheboltto183to

224N∙m(135to165ft-lb)

CheckingtheHydraulic

Lines

ServiceInterval:Beforeeachuseordaily

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjury;otherwise,gangrenemay

result.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.

Storage

1.Beforelong-termstorage,washtheattachment

withmilddetergentandwatertoremovedirtand

grime.

2.Paintallscratchedorbaremetalsurfaces.

Note:PaintisavailablefromyourAuthorized

ServiceDealer.

3.Storetheattachmentinaclean,drygarageor

storagearea.Coverittoprotectitandkeepit

clean.

Important:Storethetilleronapalletor

concrete.Donotstoreitontheground.

Troubleshooting

Problem

PossibleCauseCorrectiveAction

1.Ahydrauliccouplerisnotcompletely

connected.

1.Checkandtightenallcouplers.

2.Oneormorehydrauliccouplersare

damaged.

2.Checkthecouplersandreplaceany

thataredamaged.

3.Thereisanobstructioninahydraulic

hose.

3.Findandremovetheobstruction.

4.Theauxiliaryvalveonthetractionunit

isnotopening.

4.Repairtheauxiliaryvalve.

5.Thereisanobstructioninthetiller

(e.g.,rockorroot).

5.Findandremovetheobstruction.

6.Adrivechainisbroken.6.Repairorreplacethechain.

7.Adrivechainisloose.7.Adjustthechaintension.

8.Ahydraulicvalveisnotworking

properly.

8.Replaceorrepairthehydraulicvalve.

Thetillerdoesnotoperate.

9.Adrivemotorisnotworkingproperly.9.Replaceorrepairthedrivemotor.

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto

California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother

reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto

informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith

theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the

CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese

chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)

haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot

limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder

retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning

atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow

thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand

use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof

exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe

“nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese

warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro Tiller, TXL 2000 Tool Carrier User manual

Brand: Toro

Model: Tiller, TXL 2000 Tool Carrier

Category: Mini tillers

Type: User manual

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Toro Tiller, TXL 2000 Tool Carrier User manual

Toro Tiller, TXL 2000 Tool Carrier User manual

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