Sunex SUNSX556-6 User manual

SX556-2 / SX556-6 03/13/14

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to cause cancer, birth

defects or other reproductive harm. Some examples of these chemicals are:

 

 

 

The risk of exposure to these types of chemicals varies depending on how

frequently you work with certain chemicals. To reduce your exposure to these



equipment, such as dust masks that are specifically designed to filter out

microscopic particles.

WARNING

 

 

 

SX556-2

1" DrIVE Impact WrEnch

WIth 2" anVIl

SX556-6

1" DrIVE Impact WrEnch

WIth EXtEnDED 6" anVIl

Operating Instructions • Warning Information • Parts Break down

SPECIFICATIONS

Square Drive Size ......................................1" (25.4mm)

Max. Torque ..........................1,600 Ft.-Lbs. (2,169 Nm)

Working Torque ....... 100-1,200 Ft.-Lbs. (136-1627 Nm)

Free Speed .................................................. 4,000 RPM

Avg. Air. Cons. .................................. 10 cfm (283 l/min)

Air Inlet ........................................................... 1/2" NPT

Min. Hose Size ................................. 1/2" I.D. (12.7mm)

Length (SX556-2) ................................15.5" (393.7mm)

Length (SX556-6) ................................22.5" (571.5mm)

Weight (SX556-2) .............................22.2 Lbs. (10.1 kg)

Weight (SX556-6) .............................26.2 Lbs. (11.9 kg)

SX556-2 / SX556-6 2 03/13/14

FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.

WARNING

This insTrucTion Manual conTains

iMporTanT safeTy inforMaTion.

read This

insTrucTion Manual

carefully and

undersTand all

inforMaTion Before

operaTing This Tool.

•Alwaysoperate,inspectandmaintain

 thistoolinaccordancewithAmerican

 NationalStandardsInstituteSafety

 CodeofPortableAirTools(ANSIB186.1)

 andanyotherapplicablesafety 

 codesandregulations.

  •Forsafety,top

   performanceand

   maximumdurabilityof

   parts,operatethistool

   at90psig;6.2barmax

   airpressurewith1/2"

diameterairsupply

   hose.

  •Alwayswearimpact-

   resistanteyeand

   faceprotectionwhen

   operatingorperforming

   maintenanceonthistool

   (usersandbystanders).

  •Highsoundlevelscan

   causepermanent

   hearingloss.Always

 usehearingprotection

   asrecommendedby

   youremployerand

 OSHAregulationswhileusingthistool

 (usersandbystanders).

•Keepthetoolinefficientoperating

 condition.

•Operatorsandmaintenancepersonnel

 mustbephysicallyabletohandlethe

 bulk,weightandpowerofthistool.

  •Airpoweredtoolscan

   vibrateduringuse.

   Extendedexposureto

   vibration,repetitive

   motions,or

   uncomfortablepositions

 duringusemaybeharmfultoyourhands

 andarms.Discontinueuseoftoolif

 discomfort,tingling,orpainoccurs.Seek

 medicaladvicebeforeresuminguse.

  •Compressedaircan

   causesevereinjury.

   Neverdirectairat

   yourselforothers.

   Alwaysturnoffthe

   airsupply,drainhose

   ofairpressureand

   detachtoolfromair

   supplybeforeinstalling,

   removingoradjusting

   anypartoraccessoryon

   thistool,orbefore

   performingany 

   maintenanceonthis

   tool.Failuretodoso

   couldresultininjury.

   Whiphosescancause

   seriousinjury.Always

   checkforandreplace

   anydamaged,frayed

 orloosehosesandfittings.Donot

 operateadamagedorworntool.Do

 notusequick-detachcouplingsattool.

 Seeinstructionsforcorrectset-up.

•Placethetoolontheworkbefore

 startingthetool.Donotpointor

 indulgeinanyhorseplaywiththistool.

•NotedirectionofrotationBEFORE

 operatingthistool.

  •Slipping,tripping

   and/orfallingwhile

   operatingairtoolscan

   beamajorcauseof

   seriousinjuryordeath.

   Beawareofexcesshose

 leftonthewalkingorworksurface.

•Keepbodyworkingstancebalanced

 andfirm.Donotoverreachwhen

 operatingthetool.

•Keeptooloutofreachofchildren.

•Anticipateandbealertforsudden

 changesinmotionduringuseofany

 powertool.

  •Donotcarrytoolbythe

   hose.Protectthehose

   fromsharpobjectsand

   heat.

  •Toolshaftmaycontinue

   torotatebrieflyafter

 throttleisreleased.Avoiddirectcontact

withaccessoriesduringandafteruse.

Gloveswillreducetheriskofcutsorburns.

  •Keepawayfrom

   rotatingendoftool.

   Donotwearjewelryor

   looseclothing.Secure

   longhair.Scalpingcan

   occurifhairisnotkept

   awayfromtooland

   accessories.Chokingcan

   occurifneckwearisnot

   keptawayfromtool

   andaccessories.

  •Donotlubricatetools

   withflammableorvolatile

   liquidssuchaskerosene,

   dieselorjetfuel.

  •Thistoolisnotinsulated

   againstelectricshock.

  •Thistoolmustnotbe

   usedinexplosive

   atmospheres.

  •Impactwrenchesarenot

   torquecontroldevices.

   Fastenerswithspecific

 torquerequirementsmustbechecked

 withsuitabletorquemeasuringdevices

 afterinstallationwithanimpactwrench.

•Useonlyimpactwrenchsocketsand

 accessoriesonthistool.Donotuse

 handsocketsandaccessories.

•Donotforcetoolbeyonditsrated

 capacity.

•Donotuse(ormodify)thetoolfor

 anyotherpurposethanthatforwhich

 itwasdesignedwithoutconsultingthe

 manufacturer'sauthorizedrepresentative.

•Donotremoveanylabels.Replace

 damagedlabels.

•Useaccessoriesrecommendedby

 SunexTools

.

•Thisproductmaycontainchemicals

 knowntotheStateofCaliforniato

 causecancerandbirthdefectsorother

 reproductiveharm.Wash hands

thoroughly after handling.

SX556-2 / SX556-6 3 03/13/14

Air Supply...

Toolsofthisclassoperateonawiderangeofairpressures.

Werecommendthatairpressuremeasures90psigattheair

inletwhileinuse.Lowpressure(lessthan90psig6.2bar)

reducesthespeedandperformanceofallairtools.High

pressure(over115psig8.0bar)exceedstheratedcapacity

ofthetool,whichwillshortentoollifethroughfasterwearand

couldcauseinjury.

Alwaysuseclean,dryair.Dust,corrosivefumes,and/orwater

intheairlinewillcausedamagetothetool.Draintheairtank

daily.Cleantheairinletfilterscreenatleastperweek.

Theairinletusedforconnectingairsupply,hasstandard1/2"

NPTAmericanThread.Linepressureshouldbeincreased

tocompensateforunusuallylongairhoses(over25feet).

Minimumhosediametershouldbe1/2"I.D.Fittingsshould

havethesameinsidedimensionsandshouldbetightly

secured.

Ensureanaccessibleemergencyshutoffvalvehasbeen

installedintheairsupplylineandmakeothersawareofits

location.

Lubrication...

Lubricatetheairmotordailywithqualityairtooloil.Ifnoair

lineoilerisused,run1/2ounceofairtooloilthroughthetool

bysquirtingoilintothetool'sairinletorintothenearest

connectiontotheairinlet,reconnectingairsupply,and

thenrunningtool.Donotusemorethan1/2ounceofoil,

asoverfillingwillreducetheperformanceofthetool.

Troubleshooting...

Otherfactorsoutsidethetoolmaycauselossofpower

orerraticaction.Reducedcompressoroutput,excessive

drainontheairline,moistureorrestrictionsinairpipes

ortheuseofhoseconnectionsofimpropersizeorpoor

conditionsmayreduceairsupply.Gritorgumdepositsin

thetoolmaycutpowerandmaybecorrectedbycleaning

theairstrainerandflushingoutthetoolwithgumsolvent

oiloranequalmixtureofSAE#10andkerosene.Ifoutside

conditionsareinorder,disconnecttoolfromhoseandtake

tooltoyournearestauthorizedservicecenter.

Operation...

Thistoolisanimpactingtoolandnotatorquemeter.When

specifictorqueisrequired,itmustbecheckedwithatorque

meterafterfittingthefastenerwiththeImpact.

Ifanutdoesnotmovewithinfiveseconds,usealargersize

Impact.DonotuseImpactWrenchbeyondratedcapacity,as

thiscandrasticallyreducethetoollife.

Alwaysturnofftheairsupply,drainhoseofairpressureand

detachtoolfromairsupplybeforeinstalling,removingor

adjustinganypartoraccessoryonthistool,orbefore

performinganymaintenanceonthistool.

NOTE:Actualtorqueonafastenerisdirectlyrelatedtojoint

hardness,toolspeed,conditionofsocketandthetimethe

toolisallowedtoimpact.

Usethesimplestpossibletool-to-sockethookup.Every

connectionabsorbsenergyandreducespower.

Drain Daily

RegulatorOilerQuick CouplerLeader

Hose

Nipple

Do Not In stall

Quick Coupling

Here

Nipple

Filter

Air Supply

Whip Hose

Limited Warranty...

SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS

BRANDED

PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.

Sunex International, Inc. will repair or replace its Sunex Tools

branded products which fail to give satisfactory service due to defective workmanship

or materials, based upon the terms and conditions of the following described warranty plans attributed to that specific product. This product carries a

ONE-YEAR warranty. During this warranty period, Sunex Tools

will repair or replace at our option any part or unit which proves to be defective in material or

workmanship.

Other important warranty information...

This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs or replacement

made by anyone other than Sunex Tools

or its authorized warranty service centers. The foregoing obligation is Sunex Tools

sole liability under this or any

implied warranty and under no circumstances shall we be liable for any incidental or consequential damages.

Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

Return equipment or parts to Sunex Tools

, or an authorized warranty service center, transportation prepaid. Be certain to include your name and address,

evidence of the purchase date, and description of the suspected defect.

If you have any questions about warranty service, please write to Sunex Tools

. This warranty gives you specific legal rights and you may also have other

rights which vary from state to state. Repair kits and replacement parts are available for many of Sunex Tools

products regardless of whether or not the

product is still covered by a warranty plan.

SHIPPING ADDRESS: Sunex Tools • 315 Hawkins Rd. • Travelers Rest, SC 29690

MAILING ADDRESS: Sunex Tools • P.O. Box 1233 • Travelers Rest, SC 29690

SX556-2 / SX556-6 4 03/13/14

SX556-2

1" DrIVE Impact

WrEnch WIth 2"

EXtEnDED anVIl

SX556-6

1" DrIVE Impact

WrEnch WIth 6"

EXtEnDED anVIl

   

1 RS55601 Screw 4

2 RS55602 Lock Washer 8

3 Oil Seal (Incl. w/ #5) 1

4 RS55604 Hex Socket Head Set Screw 1

5 RS55605 Front Casing Assy. (Incl. #3, 5, 9) 1

6 RS55606 Lock Washer 4

7 RS55607 Hex Socket Cap Screw 4

8 RS55608 Side Handle 1

9 Anvil Bushing (Incl. w/ #5) 1

10 RS55610 Front Washer 1

11 RS55611 O-Ring 1

12 RS55612 Retainer Ring 1

13 RS113700 Extended 2" Anvil (Incl. #12-14) 1

13-1 RS113713 Extended 6" Anvil (Incl. #12-14) 1

14 RS55614 O-Ring 1

15 RS55615 Hammer Cage 1

16 RS55616 Hammer 1

17 RS55617 Hammer Cam 1

18 RS55618 Spacer 1

19 RS55619 Front Cylinder Gasket 1

20 RS55620 Motor Housing Assy. (Incl. #20, 22, 23, 26, 27) 1

21 RS55621 All-Metal Locking Nut 4

22 Bearing

(Incl. w/ #20)

23 Front Plate

(Incl. w/ #20)

24 RS55624 Rotor 1

25 RS55625 Vane (pack of 5) 1

26 Spring-type Straight Pin

(Incl. w/ #20)

27 Cylinder

(Incl. w/ #20)

   

28 RS55628 Spring-type Straight Pin 1

29 RS55629 Rear Plate 1

30 RS55630 Bearing 1

31 RS55631 Rear Cylinder Gasket 1

32 RS55632 Rear Casing Assy. (Incl. #32, 37, 45, 46) 1

33 RS55633 Hex Socket Cap Screw 4

34 RS55634 Spring-type Straight Pin (4 x 22) 1

35 RS55635 Spring-type Straight Pin (4 x 24) 1

36 RS55636 Trigger 1

37 Reverse Valve Bushing (Incl. w/ #32) 1

38 RS55638 Reverse Valve Assembly (Incl. #38-41) 1

39 Steel Ball (Incl. w/ #38) 1

40 Spring (Incl. w/ #38) 1

41 Spring-type Straight Pin (Incl. w/ #38) 1

42 RS55642 Spring-type Straight Pin (4 x 28) 1

43 RS55643 O-Ring 1

44 RS55644 Screw 1

45 Throttle Valve Bushing (Incl. w/ #32) 1

46 Rubber Seal (Incl. w/ #32) 1

47 RS55647 Throttle Valve Plunger 1

48 RS55648 Steel Ball 1

49 RS55649 Spring 1

50 RS55650 O-Ring 1

51 RS55651 Air Inlet Connector 1

52 RS55652 Rubber Shield 1

53 RS55653 Flat Washer 8

Also available:

RS556TK Tune-Up Kit (Incl. #3, 11, 12, 14, 19, 25 (5), 31, 43, 46, 50)

13-1

Sunex SUNSX556-6 User manual

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