Generac 006000-0 Owner's manual

Category
Power generators
Type
Owner's manual

This manual is also suitable for

introduction.............................................................1
ReadthisiVlanualThoroughly.................................1
Safety Rules...........................................................1
StandardsIndex.............................................................3
Generalinformation................................................4
1.1 Unpacking......................................................................4
1.1.1 Accessory Box..................................................4
1.2 Assembly.......................................................................4
1.2.1 Assemblingthe AccessoryKit............................4
Operation................................................................5
2.1 Knowthe Generator.......................................................5
2.2 ConnectionPlugs...........................................................6
2.2.1 120 VAC,20 Amp, DuplexReceptacle...............6
2.2.2 120/240VAC,20 Amp, Receptacle....................6
2.3 Howto Usethe Generator..............................................6
2.3.1 Groundingthe Generator....................................6
2.3.2 SystemGround..................................................7
2.3.3 ConnectingElectricalLoads...............................7
2.4 Don'tOverloadthe Generator..........................................7
2.5 WattageReferenceGuide...............................................8
2.6 BeforeStartingtheGenerator.........................................8
2.6.1 Adding EngineOil..............................................8
2.6.2 ConnectingLP FuelTank....................................8
2.7 Starting Pull Start Engines..............................................9
2.8 Stoppingthe Engine.....................................................10
2.9 LowOil LevelShutdownSystem..................................10
2.9.1 SensingLowOil Level......................................10
Maintenance.........................................................10
3.1 MaintenanceSchedule.................................................10
3.2 ProductSpecifications..................................................10
3.2.1 GeneratorSpecifications..................................10
3.2.2 EngineSpecifications.......................................10
3.2.3 EmissionsInformation.....................................10
3.3 GeneralRecommendations...........................................11
3.3.1 GeneratorMaintenance....................................11
3.3.2 ToCleanthe Generator.....................................11
3.3.3 EngineMaintenance.........................................11
3.3.4 CheckingOil Level...........................................11
3.3.5 Changingthe Oil..............................................11
3.3.6 Replacingthe SparkPlug.................................11
3.4 ServiceAir Filter...........................................................12
3.5 ValveClearance............................................................12
3.6 General........................................................................12
3.7 Long TermStorage.......................................................13
3.8 OtherStorageTips.......................................................13
Troubleshooting....................................................14
4.1 TroubleshootingGuide..................................................14
Notes....................................................................15
Warranty...............................................................16
iNTRODUCTiON
Thankyou for purchasingthis modelby GeneracPowerSystems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generatordesigned to supply electrical power to
operateelectrical loads where no utility power is availableor in
placeof utility dueto a poweroutage.
READTHiSMANUALTHOROUGHLY
If any portion of this manual is not understood, contact the
nearest Authorized Dealerfor starting, operating and servicing
procedures.
The operator is responsible for proper and safe use of the
equipment.We strongly recommendthat the operator read this
manualandthoroughlyunderstandallinstructionsbeforeusingthe
equipment.Wealsostronglyrecommendinstructingotherusersto
properlystart andoperatethe unit.This preparesthem ifthey need
to operatetheequipmentin an emergency.
Thegeneratorcan operatesafely,efficiently and reliablyonly if it
is properlylocated,operatedand maintained.Beforeoperatingor
servicingthe generator:
Becomefamiliar with and strictly adhereto all local, stateand
nationalcodes and regulations.
Study all safety warnings in this manual and on the product
carefully.
Becomefamiliar with this manualandthe unit beforeuse.
Themanufacturercannot anticipateevery possible circumstance
that might involvea hazard.Thewarnings in this manual,and on
tags and decals affixedto the unit are,therefore,not all inclusive.
If usinga procedure,work method or operatingtechniquethat the
manufacturerdoes not specifically recommend,ensurethat it is
safe for others. Also make sure the procedure,work method or
operatingtechnique utilizeddoes not renderthe generatorunsafe.
THE INFORMATIONCONTAINEDHEREIN WAS BASED ON
MACHINESIN PRODUCTIONAT THE TIME OF PUBLICATION.
GENERACRESERVESTHERIGHTTOMODIFYTHISMANUALAT
ANYTIME.
Save these instructionsfor future reference, if you loan this
device to someone,ALWAYSloan these instructionsto the
individualas well.
SAFETYRULES
Throughoutthis publication,and on tags and decals affixedto the
generator,DANGER,WARNING,CAUTIONand NOTEblocks are
usedto alert personnelto special instructionsabout a particular
operation that may be hazardous if performed incorrectly or
carelessly. Observe them carefully. Their definitions are as
follows:
iNDICATESA HAZARDOUSSiTUATiONORACTIONWHICH,IF
NOTAVOIDED,WILLRESULTIN DEATHORSERIOUSINJURY.
Indicatesa hazardoussituationor action which,if not
avoided, couldresultindeathorseriousinjury.
,ACAUTION!
Indicatesa hazardoussituationor action which,if not
avoided, couldresultinminoror moderateinjury.
NOTE:
Notescontainadditionalinformationimportantto a procedure
and will be foundwithin theregulartextbodyof thismanual.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliancewith the special
instructionswhileperforming theaction or serviceareessentialto
preventingaccidents.
Four commonly used safety symbols accompany the DANGER,
WARNINGand CAUTIONblocks. The type of information each
indicatesis asfollows:
,_This symbol points out important safety
information that, if not followed, could
endanger personal safety and/or property of
others.
This symbol points out potential explosion
hazard.
i/_This symbol points out potential fire hazard.
/i_This symbol points out potential electrical
shock hazard.
GENERAL HAZARDS
NEVERoperatein an enclosed area, in a vehicle, or indoors
EVENIFdoorsand windows areopen.
For safety reasons, the manufacturer recommends that the
maintenanceof this equipmentis carried out by an Authorized
Dealer.Inspectthe generatorregularly,and contactthe nearest
AuthorizedDealerfor parts needingrepairor replacement.
Operategeneratoronly on levelsurfacesandwhereit will notbe
exposedto excessivemoisture,dirt, dust or corrosivevapors.
Keep hands, feet, clothing, etc., away from drive belts, fans,
and othermoving parts. Neverremoveany fan guardor shield
whilethe unit isoperating.
Certain parts of the generator get extremely hot during
operation. Keep clear of the generator until it has cooled to
avoidsevereburns.
Do NOToperategeneratorinthe rain.
Do not alter the construction of the generator or change
controlswhich might createan unsafeoperatingcondition.
Never start or stop the unit with electrical loads connected
to receptaclesAND with connecteddevicesturned ON. Start
the engine and let it stabilize before connecting electrical
loads. Disconnectall electricalloads beforeshutting downthe
generator.
Do notinsert objectsthrough unit's cooling slots.
When working on this equipment, remain alert at all times.
Never work on the equipment when physically or mentally
fatigued.
Neverusethe generatoror anyof its parts as a step. Stepping
on the unit can stress and break parts, and may result in
dangerousoperating conditions from leakingexhaust gases,
fuel leakage,oil leakage,etc.
EXHAUST & LOCATIONHAZARDS
Never operate in an enclosed areaor indoors!NEVERuse in
the home,in a vehicle, or in partlyenclosed areas suchas
garages,EVENIF doorsand windowsare open! ONLYuse
outdoors and far from open windows, doors,vents,andinan
areathatwill notaccumulatedeadlyexhaust.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell,
NEVER use insidea home
or garage, EVEN iF doors
and windows are open,
Only use OUTSIDE and
far away from windows,
doors, and vents.
The engine exhaustfumes contain carbon monoxide, which
you cannot see or smell. This poisonous gas, if breathedin
sufficientconcentrations,can causeunconsciousnessor even
death.
Adequate, unobstructed flow of cooling and ventilating air
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operationof the
generator.ThegeneratorMUSTbeoperatedoutdoors.
This exhaustsystemmust be properlymaintained.Do nothing
that mightrendertheexhaustsystemunsafeorinnoncompliance
with any localcodes and/orstandards.
Alwaysusea batteryoperatedcarbonmonoxidealarmindoors,
installedaccordingto themanufacturersinstructions.
If you start to feet sick, dizzy,or weak after the generatorhas
beenrunning,moveto fresh air IMMEDIATELYSeea doctor,as
you couldhavecarbonmonoxidepoisoning.
ELECTRICALHAZARDS
The generator produces dangerously high voltage when in
operation.Avoidcontactwithbarewires,terminals,connections,
etc., while the unit is running,even on equipmentconnected
to the generator. Ensureall appropriate covers, guards and
barriersarein placebeforeoperatingthegenerator.
Never handle any kind of electrical cord or device while
standinginwater,while barefootorwhile handsor feet arewet.
DANGEROUSELECTRICALSHOCKMAYRESULT,
TheNationalElectricCode(NEC)requirestheframe andexternal
electrically conductive parts of the generator be properly
connectedto an approvedearthground.Local electricalcodes
may also require proper grounding of the generator.Consult
with a localelectricianfor groundingrequirementsin thearea.
Use a ground fault circuit interrupter in any damp or highly
conductivearea(such as metaldecking or steelwork).
Do not useworn, bare,frayed or otherwisedamagedelectrical
cord setswith the generator.
Beforeperforminganymaintenanceonthegenerator,disconnect
the enginestarting battery (if equipped)to prevent accidental
start up. Disconnectthe cablefrom the batterypost indicated
by a NEGATIVE,NEGor (-) first. Reconnectthat cable last.
In caseof accidentcausedby electricshock, immediatelyshut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECTCONTACTWITH THEVICTIIVl.Use a non-conducting
implement,such asa rope or board,to freethevictim from the
live conductor.If the victim is unconscious,applyfirst aid and
getimmediatemedical help.
FIREHAZARDS
LPgas ishighlyEXPLOSIVE.
Flammablegas underpressurecan causea fire or explosionif
ignited.
LP gas is heavierthat air and can settle in low places while
dissipating.
LP gas has a distinctive odor added to help detect potential
leaksquickly.
In any propane gas fire, flames should not be extinguished
unlessby doing so thefuel supplyvalve canbe turnedOFE
If the fire is extinguishedand a supply of fuel is not turned
OFF,an explosion hazardgreaterthanthe fire hazardcould be
created.
WhenexchangingLPcylinders, be surethe cylindervalveis of
thesametype.
Wipe up any fuel or oil spills immediately.Ensure that no
combustiblematerialsareleft on or nearthegenerator.Keepthe
areasurroundingthe generatorcleanandfree from debrisand
keepa clearanceof five (5) feet on all side to allow for proper
ventilationofthe generator.
* Do notinsert objectsthrough unit's cooling slots.
* Do not operatethe generatorif connected electrical devices
overheat,if electricaloutputislost, if engineor generatorsparks
or ifflames or smokeare observedwhileunit is running.
* Keepafire extinguishernearthe generatoratall times.
STANDARDS/NDEZ
1. NationalFireProtectionAssociation(NFPA)70:TheNATIONAL
ELECTRICCODE(NEC)availablefrom www.nfpa.org
2. NationalFire ProtectionAssociation (NFPA)5000: BUILDING
CONSTRUCTIONAND SAFETYCODEavailablefrom www.
nfpa.org
3. InternationalBuildingCodeavailablefrom www.iccsafe.org
4. Agricultural Wiring Handbookavailablefrom www.rerc.org ,
Rural ElectricityResourceCouncil RO.Box 309 Wilmington,
OH45177-0309
5. ASAEEP-364.2Installationand Maintenanceof FarmStandby
Electric Power available from www.asabe.org, American
Society of Agricultural & Biological Engineers2950 Niles
Road,St. Joseph,MI 49085
This list is not all inclusive.Checkwith theAuthority HavingLocal
Jurisdiction (AHJ)for any localcodes or standardswhich may be
applicableto yourjurisdiction.
MODELNO:
SERIALNO:
Unit ID Location
CALIFORNIAPROPOSITION65 WARNING
Engineexhaustand someof its constituentsareknown
to theStateof Californiato causecancer,birth defects
andotherreproductiveharm.
CALIFORNIAPROPOSITION65 WARNING
This productcontainsor emitschemicalsknown tothe
Stateof Californiato causecancer,birth defectsand
otherreproductiveharm.
1.1 UNPACKING
* Removeall packagingmaterial.
* Removethe generatorfrom carton.
* Removeseparateaccessorybox.
NOTE:
Standard 20 poundLPcylinder(tank)isnot included.
I.I.1 ACCESSORYBOX
Checkall contents.If anyparts aremissing or damaged,locatean
authorizeddealerat 1-888-436-3722.
* 1 - Owner'sManual * 1 - TankBracket
* 0.6 - Liter OilSAE10W-30 * 1 - FrameFoot
* 2 - Never-FlatWheels 1 - TankShroud
* 1 - Oil Funnel
* 1 - HardwareBag (containingthefollowing):
- 2-RubberFeet - 6-M8Bolt(Long)
- 2-1/2"AxlePins - 2-M8Bolts(Short)
- 2-CotterPins - 6-HexFlangedM8Nuts
- 2-1/2"FlatWashers
Figure 1 - Accessories
1.2 ASSEMBLY
Thegeneratorrequiressome assemblypriorto usingit. If problems
arise when assemblingthe generator,please call the generator
hetplineat 1-888-436-3722.
1.2.1 ASSEMBLINGTHEACCESSORYKIT
The wheels are designed into the unit to greatly improve the
portability ofthe generator.
Youwilt needthe following tools to properlyinstallthe accessory
kit.
* NeedleNosePliers * lOmm, 12mm, 13mm sockets
* Ratchet * lOmm, 12mm, 13mm wrenches
* 5mm Allen wrench
NOTE:
Thewheels are not intendedfor over-the-road use.
1. Refer to Figure 2 and install the Wheels as follows:
- Slidethe AxlePinsthroughthe Wheel,1/2" FlatWasher,andWheel
Bracketon theframe.
- Insertthe CotterPinthroughthe AxlePinthenbendthetabs (ofthe
CotterPins) outwardto lock into place.
2. Refer to Figure 2 and install the Frame Foot and Rubber
Bumpers as shown.
- Slidethe RubberBumperstuds throughthe FrameFoottheninstall
the LockingFlangeNuts.
- Slidethe HexHeadBoltsthrough the holes inthe FrameRail.
- Slide the Frame Foot onto the Hex Head Bolts then install the
LockingFlangeNuts.
3. Refer to Figure 2 and install the Tank Bracket as shown.
- Removethe hex nuts from the lower panelon each side at the
rear.Push Flatheadbolts back forthe bracketto fit and alignholes
with bolts.
- Slide the long Bolts through the Tank Bracket and Cradle,then
installthe HexNuts.
4. Install tank shroud as shown in Figure 2.
- Slidetab endsin betweentubes in rear of cradle.
- Insert M8 Bolts (long)throughtubes and intotreaded inserts.
Figure 2 - Wheel & Handle Assembly
2.1 KNOWTHEGENERATOR
Read the Owner'sIVlanualand Safety Rules before operating
thisgenerator.
Compare the generator to Figures 3 through 6 to become
familiarizedwith thelocationsof variouscontrolsandadjustments.
Savethis manualfor future reference.
1. 120 VoltAC,20 Amp,DuplexReceptacle- Supplieselectrical
powerfor theoperationof 120VoltAC, 20 Amp,single-phase,
60 Hzelectricallighting,appliance,tool and motor loads.
2. 120/240 Volt AC, 20 Amp LockingReceptacle- Supplies
electricalpowerfor the operationof 120 and/or240 VoltAC,
20 Amp, single-phase,60 Hz, electrical lighting, appliance,
tool andmotor loads.
3. CircuitBreakers (AC)- Eachreceptacleis providedwith a
push-to-resetcircuit breakerto protectthe generatoragainst
electricaloverload.
4. Oil Drain- Useto drainengineoil.
5. AirFilter- Filtersintakeair as it is drawn intothe engine.
6. ChokeKnob- Usedwhen startinga coldengine.
7. FuelTank- Standard20poundcapacityLPtankwithType1,right
handAcmethreadswithprotectivecap(soldseparately).
8. Grounding Lug - Groundthe generatorto an approvedearth
groundhere.See"GroundingtheGenerator"for details.
9. Run/StopSwitch- Controlsthe operationof the generator.
10. IViuffler- Quietsthe engine.
11. Handle - Pivot and retract for storage. Press the spring-
loadedbuttonto move handles.
12. Regulator Prime Button - Used to prime engine after
exchangingfuel tanksor long periodsof time betweenuse.
13. Oil Fill-Add oil here.
14. FuelShut Off - Valveis on thefueltank.
15. TankBracket- Supportsthe LPcylinder.
18. TankShroud- HoldstheLP cylinder in place.
Figure3 - Contro/Pane/
9 2 1 3
Figure4 - GeneratorControls
Figure 5 - GeneratorControls
Figure 6 - Generator Contro/s
14
0
2.2 CONNECTIONPLUGS
2.2.1 120VAC,20 AMP,DUPLEXRECEPTACLE
This is a 120 Volt outlet protectedagainst overloadby a 20 Amp
push-to-resetcircuitbreaker(Figure7). Useeachsocketto power
120 VoltAO,singlephase,60 Hzelectricalloadsrequiringupto a
combined 2400 watts (2.4 kW) or 20 Amps of current. Useonly
high quality,well-insulated, 3-wire grounded cord sets ratedfor
125 Volts at 20 Amps (or greater).
Keep extensioncords as short as possible, preferablyless than
15 feet long, to preventvoltage drop and possibleoverheatingof
wires.
Figure 7- 120 Volt AC, 20 Amp, Duplex Receptacle
2.2.2 120/240VAC,20 AMPRECEPTACLE
Use a NEMA L14-20R plug with this receptacle(rotate to lock!
unlock). Oonnecta suitable4-wire groundedcord set to the plug
andto thedesiredtoad.Thecordset shouldbe ratedfor 250 Volts
ACat20 Amps (or greater)(Figure8).
6
Figure 8 - 120/240 VAC, 20 Amp Receptacle
120V/240V
20A
Use this receptacleto operate120 Volt AC, 60 Hz, singlephase
loadsrequiringup to 2400 watts (2.4kW) of powerat30 Amps or
240 VoltAC,60 Hz,singlephaseloadsrequiringup to 3250 watts
(3.25 kW) of power at 13.5 Amps.Theoutlet is protectedby two
15 Amp push-to-resetcircuit breakers.
2.3 HOW TOUSETHEGENERATOR
Never operatein an enclosedareaor indoors!NEVERuse in
the home,in a vehicle, or in partlyenclosed areas suchas
garages,EVENIF doorsand windows are open! ONLYuse
outdoors and far from open windows,doors,vents,and inan
area thatwill not accumulate deadly exhaust.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell,
NEVER use insidea home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
If thereare any problems operatingthe generator,pleasecall the
generatorhelplineat 1-888-436-3722.
2.3.1 GROUNDINGTHEGENERATOR
The National Electrical Code requires that the frame and
external electrically conductiveparts of this generator be
properlyconnectedto an approved earth ground (Figure g).
Local electrical codes may also require proper grounding of the
unit. Forthat purpose,connectinga No. 10 AWG(AmericanWire
Gauge) stranded copper wire to the grounding lug and to an
earth-driven copper or brass grounding rod (electrode) provides
adequateprotectionagainstelectricalshock. However,localcodes
may vary widely. Consultwith a localelectrician for grounding
requirementsin the area.
Figure g - Grounding the Generator
Propergroundingof the generatorwill help preventelectrical
shockin the event of a ground fault condition in the generator
or in connectedelectrical devices. Proper grounding also helps
dissipate static electricity, which often builds up in ungrounded
devices.
2.3.2 SYSTEMGROUND
Thegeneratorhas a system groundthat connectsthe generator
frame components to the ground terminals on the AC output
receptacles.Thesystem groundis bondedto the AC neutralwire
in the generatorcontrol panelvia a jumperwire.
SpecialRequirements
There may be Federalor State OccupationalSafety and Health
Administration(OSHA)regulations,localcodes,or ordinancesthat
applyto the intendeduse ofthe generator.
Pleaseconsult a qualified electrician,electrical inspector, or the
local agencyhavingjurisdiction:
,, In some areas, generators are requiredto be registeredwith
local utilitycompanies.
* If the generatoris used at a construction site, there may be
additionalregulationswhich must be observed.
ConnectingtoaBuiiding'sElectricalSystem
Oonnectionsfor standby power to a building's electricalsystem
must be made by a qualified electrician. The connection must
isolatethe generatorpower from utility poweror otheralternative
powersourcesand must complywith all relatedlaws andcodes.
A 3-POLETRANSFERSWITCH MUST BE USED WiTH THiS
GENERATOR.A 2-POLETRANSFERSWITCHWILL NOTWORK
BECAUSETHENEUTRALWIRESAREBONDEDTOGROUND.
2.3.3 CONNECTINGELECTRICALLOADS
DONOTconnect240 Volt loadsto 120 Volt receptacles.DONOT
connect 3-phaseloads to the generator.DONOTconnect 50 Hz
loadsto the generator.
Let engine stabilize and warm up for a few minutes after
starting.
Plug in and turn on the desired 120 or 240 Volt AO, single
phase,60 Hzelectricalloads.
Add up the ratedwatts (or amps) of all loadsto be connected
at onetime. This total should not be greaterthan (a) the rated
wattage/amperagecapacity of the generator or (b) circuit
breakerratingof thereceptaclesupplyingthe power.See"Don't
OverloadtheGenerator".
2.4 DON'TOVERLOADTHEGENERATOR
Overloadinga generatorin excess of its ratedwattage capacity
can result in damageto the generatorandto connectedelectrical
devices.Observethefollowing to preventoverloadingthe unit:
Addupthetotal wattageofall electricaldevicesto be connected
at one time. This total should NOT be greater than the
generator'swattagecapacity.
The ratedwattageof lights can betaken from light bulbs. The
ratedwattageof tools, appliancesand motors can usually be
foundon a datalabelor decalaffixedto the device.
If the appliance,tool or motor does not give wattage,multiply
voltstimes ampereratingto determinewatts (voltsx amps =
watts).
Some electric motors, such as induction types, require about
threetimes morewatts of powerfor startingthan for running.
This surge of power lasts only a few seconds when starting
suchmotors. Makesureto allowfor high startingwattagewhen
selectingelectricaldevicesto connectto the generator:
1. Figurethe watts neededto start the largestmotor.
2. Add to that figure the running watts of all other connected
loads.
TheWattageReferenceGuideis providedto assist in determining
how many itemsthegeneratorcan operateatonetime.
NOTE:
All figures are approximate. See data label on appliance for
wattage requirements.
2.5 WATTAGEREFERENCEGUIDE
Device................................... RunningWatts
*Air Conditioner(12,000 Btu).......................... 1700
*Air Conditioner(24,000 Btu).......................... 3800
*Air Conditioner(40,000 Btu).......................... 6000
BatteryCharger(20 Amp).............................. 500
BeltSander(3") .................................... 1000
ChainSaw ........................................ 1200
CircularSaw(6-1/2") ........................... 800 to 1000
*Clothes Dryer(Electric) ............................. 5750
*Clothes Dryer(Gas) ................................. 700
*Clothes Washer ................................... 1150
CoffeeMaker ...................................... 1750
*Compressor (1 HP)................................. 2000
*Compressor (3/4 HP)............................... 1800
*Compressor (1/2 HP)............................... 1400
CurlingIron......................................... 700
*Dehumidifier....................................... 650
Disc Sander(9").................................... 1200
EdgeTrimmer....................................... 500
Electric Blanket...................................... 400
Electric NailGun.................................... 1200
Electric Range(per element)........................... 1500
Electric Skillet...................................... 1250
*Freezer............................................ 700
*FurnaceFan(3/5 HP) ................................ 875
*GarageDoor Opener............................ 500to 750
HairDryer......................................... 1200
Hand Drill.................................... 250 to 1100
HedgeTrimmer...................................... 450
Impact Wrench...................................... 500
Iron.............................................. 1200
*Jet Pump ......................................... 800
Lawn Mower....................................... 1200
Light Bulb.......................................... 1O0
Microwave Oven............................... 700 to 1000
*Milk Cooler....................................... 1100
OilBurneron Furnace................................. 300
OilFiredSpaceHeater(140,000 Btu) ..................... 400
OilFiredSpaceHeater(85,000 Btu) ...................... 225
OilFiredSpaceHeater(30,000 Btu) ...................... 150
*Paint Sprayer,Airless (1/3 HP) ......................... 600
PaintSprayer,Airless (handheld)......................... 150
Radio......................................... 50 to 200
*Refrigerator........................................ 700
SlowCooker........................................ 200
*SubmersiblePump (1-1/2 HP) ........................ 2800
*SubmersiblePump (1 HP) ........................... 2000
*SubmersiblePump (1/2 HP).......................... 1500
*Sump Pump................................. 800 to 1050
*Table Saw(10") ............................. 1750 to 2000
Television..................................... 200to 500
Toaster..................................... 1000 to 1650
WeedTrimmer ...................................... 500
* Allow 3 times the listedwatts for startingthese devices.
2.6 BEFORESTARTINGTHEGENERATOR
Priorto operatingthe generator,engineoil and LPfuelwill needto
be added,asfollows:
2.6.1 AOO/NGENGINEOIL
All oil should meet minimum American PetroleumInstitute (API)
Service Class SJ, SL or better.Use no special additives. Select
the oil's viscosity grade according to the expected operating
temperature(also seechart).
Above40° F,useSAE30
Below40° Fand downto 10° F,use10W-30
Below10° F,use synthetic5W-30
°F =20 =10 0 10 20 32 40 60
'c4'o -2'0 -lo 0 lo 2o
Temperature Range of Expected Use
80 100
,&CAUTION!
_t ny attempt to start the engine before it has
been properly serviced with the recommended
oil may result in an engine failure.
1. Placegeneratoron a levelsurface (notto exceed15° in any
direction).
2. Cleanareaaroundoil fill andremoveoil fill cap anddipstick.
3. Wipedipstick clean.
4. Slowly fill engine with oil through the oil fill opening until it
reachesthe full mark. Stopfilling occasionally to check oil
level.Becarefulnotto overfill.
5. Installoil fill capandfingertighten securely.
6. Checkengineoil levelbeforestarting eachtime thereafter.
2.6.2 CONNECTINGLPFUELTANK
Do not use or store LP cylinder in a building,
garage or enclosed area except as authorized
by NFPA 58 or B149.2 (in Canada).
Do not check for leaks with a match or flame.
,_The cylinder valve should be left off (closed)
when the generator is not in use.
NOTE:
Regulator inletpressurerangefrom LPtankis : 30 to 100 psi.
Use only standard 20 or 30 pound capacity LP tanks with
Type1, righthand Acmethreadswith this generator.Verifythe
requalificationdate on the tank has not expired. Do not use
rusted or damagedcylinders.
All new cylinders must be purgedof air and moisture prior to
filling. Usedcylindersthat havenotbeenpluggedor keptclosed
must alsobe purged.
The purging process should be done by your propane gas
supplier. (Cylindersfrom an exchangesupplier should have
beenpurgedandfilled properlyalready)
Lift the tank and place carefully in the rear tank bracket and
tank shroudwith the connection pointfacing the front of the
generator(Figure10).
Removethe safety plugor capfrom thecylinder valve.
Attachthe connectorsnugly intothevalve.Remember,turn the
plasticcouplingfrom the hose rightto tighten or clockwise.
Always position the cylinder so the connection between the
valve and the regulatorwon't causesharp bends or kinks in
the hose.
Figure 10 - Position Tank
2.7 STARTINGPULLSTARTENGINES
//_Never start or stop engine with electrical
devices plugged into the receptacles AND
devices turned on.
1. Unplugall electricalloads from the unit's receptaclesbefore
startingthe engine.
2. Makesurethe unit is in a levelposition (notto exceed15° in
anydirection).
3. OPENthe FuelShut-offValveon thecylinder (Figure11).
4. TurnengineRUN/STOPswitch to ONposition (Figure3).
5. Pressdownonthe regulatorprimebuttonfor 1-2 secondsand
release(Figure5).
6. Slide engine choke to the LEFT to FULL CHOKEposition
(Figure12).
7. Tostart engine,firmly graspthe recoilhandleandpull slowly
until increasedresistanceis felt. Pullrapidlyup and awaytwo
(2) times.
8. Move choke knob to into the RUN position and pull recoil
handletwo (2) moretimes to start engine.
NOTE:
If enginefires, but doesnot continueto run, pressprimebutton
for 1-2 secondsand repeatstarting instructions.
NOTE:
Theswitch on the controlpanelmust be in the ONposition.
Figure 11 - Fuel Shut-off Valve
FuelShut-off
Checkfor leaks by spraying soapy water to the connections
beingtested.
If bubblesappear,becomelargerin size or increasein number,
a leakexists.
This must be corrected before using the generator. Contact
your localAuthorizedServiceFacilityfor assistance.
Contact with liquid contents of the cylinder will cause freeze
burnsto the skin.
Do notallow childrento tamper or playwith thecylinder.
When transporting and storing, keep cylinder secured in an
upright position with cylinder valve turned off and the outlet
plugged. (usuallyby a plastic protectivecap) Keepcylinders
awayfrom heatandventilatedwhen in a vehicle.
IMPORTANT:Donotoverloadthe generator.Also, do not overload
individual panel receptacles.These outlets are protectedagainst
overload with push-to-reset-type circuit breakers. If amperage
rating of any circuit breakeris exceeded,that breakeropens and
electricaloutputtothat receptacleis lost.Read"Don't Overloadthe
Generator"carefully.
Figure 12 - Choke Position
CHOKELEVER
LEFT= CHOKE--
RIGHT= RUN
2.8 STOPPINGTHEENGINE
1. Shut off all loads, then unplug the
electrical loads from
generatorpanel receptacles.Never start or stop the engine
with electricaldevicespluggedin andturnedon.
2. Let enginerun at no-load for severalminutesto stabilizethe
internaltemperaturesof engineand generator.
3. Movethe ON/OFFswitch to OFFposition.
4. Closefuelvalve.
2.9 LOWOiLLEVELSHUTDOWNSYSTEM
Theengineis equippedwith a low oil levelsensorthat shutsdown
the engineautomaticallywhenthe oil leveldropsbelowa specified
level. If the engine shuts down by itself and the cylinder has
sufficientfuel, checkengineoil level.
2.9.1 SENSINGLOWOILLEVEL
If the system senses a low oil levelduring operation,the engine
shuts down. The enginewill not run untilthe oil has beenrefilled
to the properlevel.
3.1 MAINTENANCESCHEDULE
Follow the calendar intervals. More frequent service is required
whenoperatingin adverseconditionsnotedbelow.
CheckOil Level
ChangeOil
CheckValveClearance
ServiceAir Filter
ReplaceSparkPlug
At EachUse
*Every 100 hoursor EverySeason
***Every Season
** Every50 hoursor EverySeason
EverySeason
:i: Changeoil after first 30 hours of operationthenevery season.
* Changeoiland oilfilter every monthwhen operatingunderheavyload or inhigh
temperatures.
** Cleanmore often under dirty or dusty operating conditions. Replaceair filter
parts if they cannot beadequatelycleaned.
*** Check valve clearance and adjust if necessary after first 50 hours of
operationand every300 hours thereafteK
3.2 PRODUCTSPECIFiCATiONS
3.2.1 GENERATORSPECIFICATIONS
RatedPower......................................................................... 3.25 kW**
SurgePower............................................................................. 3.75 kW
RatedACVoltage...................................................................... 120/240
RatedAC Load
Current@ 240V............................................................. 13.5 Amps**
Current@ 120V............................................................. 27.0 Amps**
RatedFrequency.................................................... 60 Hz@ 3600 RPM
Phase................................................................................ SinglePhase
OperatingTemperatureRange................. 0° F(-17° C) to 110° F(43° C)
** Maximumwattageandcurrentaresubjectto,andlimitedby,suchfactors
asfuelBtucontent,ambienttemperature,altitude,enginecondition,etc..
Maximumpowerdecreasesabout3.5%foreach1,000feetabovesealevel;
andwillalsodecreaseabout1%for each6° C(10° F)above16° C(60° F)
ambienttemperature.
3.2.2 ENG/NESPECIFICATIONS
Displacement.............................................................................. 212 cc
SparkPlugType................................................................ NGKBPR7ES
SparkPlug PartNo............................................................ 0J00620106
SparkPlug Gap.............................0.028-0.031 inch or (0.70-0.80 mm)
FuelCapacity........................................................................ 20 Pounds
OilType.................. SeeChartin "BeforeStartingthe Generator"Section
OilCapacity................................................................. 0.6 L (0.63 Qts.)
RunTimeat 50% Load............................................................... 9 Hours
3.2.3 EMISSIONSINFORMATION
The EnvironmentalProtection Agency (EPA) requires that this
generatorcomply with exhaust emission standards. The engine
used in this generator is certified to meet the applicable EPA
emission levels. It is important to follow the maintenance
specifications providedin this manualsto ensurethat the engine
complieswith the applicableemission standardsfor the duration
of theengine'slife. Theemissioncontrol system onthis generator
consists ofthe following:
Air Induction system Ignition System
- IntakePipe/Manifold - SparkPlug
- Air Cleaner - IgnitionCoil
Exhaust System Fuel System
- Exhaustmanifold - Carburetor
- Muffler - Regulator
The Emissions CompliancePeriod referredto on the Emissions
Compliance Label indicates the number of operating hours
for which the engine has been shown to meet EPA emission
requirements.
1o
3.3 GENERALRECOIVliViENDATiONS
Thewarrantyofthe generatordoesnotcover itemsthathavebeen
subjectedto operatorabuse or negligence.To receive full value
from the warranty, the operatormust maintain the generatoras
instructed inthis manual.
Some adjustmentswill needto be made periodicallyto properly
maintainthegenerator.
All adjustmentsin the Maintenancesection of this manualshould
bemadeat leastonceeachseason.Followthe requirementsin the
"MaintenanceSchedule".
NOTE:
Once a year replacethe sparkplug and replacethe air filter.
A new spark plug and clean air filter assure properfuel-air
mixtureandhelp the engine run better andlast longer.
3.3.1GENERATOR/V/A/NTENANCE
Generatormaintenanceconsists of keepingtheunitcleanand dry.
Operateand storethe unitin a cleandry environmentwhere itwill
not be exposedto excessivedust, dirt, moistureor any corrosive
vapors. Cooling air slots in the generator must not become
cloggedwith snow, leaves,or anyotherforeign material.
Checkthe cleanlinessof the generatorfrequentlyandcleanwhen
dust, dirt, oil, moistureor otherforeignsubstancesarevisible on
its exteriorsurface.
_,CAUTION!
,_ Never insert any object or tool through the air
cooling slots, even if the engine is not running.
NOTE:
DONOTuse a garden hoseto cleangenerator. Water canenter
the enginefuelsystemand causeproblems.In addition,ifwater
enters thegenerator throughcoolingair slots,somewaterwill
be retained invoidsand crevicesof the rotorandstator winding
insulation.Water and dirt buildup on the generator internal
windingswill eventually decrease the insulationresistanceof
thesewindings.
3.3.2 TOCLEANTHEGENERATOR
* Usea damp cloth to wipe exteriorsurfaces clean.
* A soft, bristle brush may be usedto loosencaked on dirt, oil,
etc.
* A vacuum cleaner may be used to pick up loose dirt and
debris.
* Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and openings
on the generator.These openings must be kept clean and
unobstructed.
3.3.3 ENGINEMAINTENANCE
When working on the generator, always
disconnect spark plug wire from spark plug and
keep wire away from spark plug.
3.3.4 CHECKINGOILLEVEL
Seethe "BeforeStartingthe Generator"sectionfor informationon
checkingthe oil level.Theoil levelshouldbe checkedbeforeeach
use, or at least every eight hours of operation.Keepthe oil level
maintained.
3.3.5 CHANG/NGTHEO/L
Changethe oil after the first 30 hours and every 100 hours
thereafter.If runningthis unit underdirty or dusty conditions,or in
extremelyhot weather,changethe oil more often.
,A.CAUTION!
,_Hot oil may cause burns. Allow engine to
cool before draining oil. Avoid prolonged
or repeated skin exposure with used oil.
Thoroughly wash exposed areas with soap.
Use thefollowing instructionstochangetheoil aftertheengine
coolsdown:
1. Cleanareaaroundoil drainplug.
2. Removeoil drain plug from engineandoil fill plugto drainoil
completelyinto a suitablecontainer.
3. When oil has completely drained, install oil drain plug and
tightensecurely.
4. Fill enginewith recommendedoil. (See "Before Starting the
Generator"for oil recommendations).
5. Wipeup anyspilledoil.
6. Disposeof usedoil at a propercollectioncenter.
3.3.6 REPLACINGTHESPARKPLUG
UseNGKBPR7ESsparkplugor equivalent. Replacetheplug once
eachyear.
.
2.
Stopthe engineand shut off thefuelvalve onthe cylinderand
remove.
Using a 13mm wrench and 6mm Allen wrench, removethe
four (4) flat headscrews andtwo (2) hexnutsfrom the side
panel and 3 button head screws adjacentto the top cover.
Removethe exhaustside panel to gain access to the spark
plug (Figure13).
11
Nutsbehind
thesetwo
screws,
Figure 13 - Remove Screws
TopCoverScrews
3.4 SERVICEAiRFILTER
Theenginewill not run properlyand may be damagedif using a
dirty air filter. Cleanthe air filter every 50 hours or once a year
(Figure16). Cleanor replacemore often if operatingunder dusty
conditions.Theair filter part numberis 0J47870141.
1. Removeairfilter cover.
2. Washinsoapywater.Squeezefilter dry in cleancloth (DONOT
TWIST).
3. Cleanair filter cover beforereqnstallingit.
NOTE:
Toorder a new air filter, pleasecontactthe nearestauthorized
service centerat 1-888-435-3722.
Figure 16 - Air Filter
.
FlatHeadScrews
Removethe spark plugwireoff ofthe plugand cleanthat area
ofthe cylinder head(Figure14).
Figure 14 - Remove Spark Plug Wire
SparkPlug
4. Usea 21mm (13/16") sparkplug socketto removethe spark
plug.
5. Setthe newsparkplug'sgapto 0.70-0.80 mm (0.028- 0.031
in). Installthe correctly gapped spark plug into the cylinder
headandtighten enoughto ensurethe gasketcompressesat
(18.0to 21.6 Pound/Feet)(Figure15).
6. Reconnectthe spark plug wire and replacethe exhaustside
panelandseven (7) fasteners.
Figure 15 - Spark Plug Gap
3.5 VALVECLEARANCE
* Intake-- 0.15 _+O.02mm(cold), (0.006" _ 0.0008")
* Exhaust-- 0.20 _+O.02mm(cold) (0.008" _+0.0008")
Afterthe first 50 hoursof operation,checkthe valve clearance
in the engineand adjust if necessary.
important:If feeling uncomfortableaboutdoing this procedureor
theproper tools are not available,pleasetakethe generatorto the
nearestservicecenterto havethevalveclearanceadjusted.Thisis
a very importantstepto ensurelongestlifefor theengine.
3.6 GENERAL
Thegeneratorshould be started at least onceevery 30 days and
be allowedto run at least30 minutes. If this cannot be done and
the unit must be stored for morethan 30 days, usethe following
informationas a guideto prepareitfor storage.
,_AIIow unit to cool entirely before storage.
12
3.7 LONGTERMSTORAGE
1. Drain oil from crankcaseafter the engine cools down. Refill
with recommendedgrade.
2. Remove spark plug and pour about 1/2 ounce (15 mt) of
engineoil intothecylinder.Coverspark plugholewith rag.Putt
the recoil starter a coupletimes to lubricatethe piston rings
and cylinderbore.
_CAUTION!
_1 void spray from spark plug hole when
cranking engine.
3. Installandtightenspark plug.Donot connectsparkplugwire.
4. Cleanthe generatorouter surfaces. Check that cooling air
slots andopeningson generatorareopen and unobstructed.
5. Storethe unit in a clean, dry place.
3.8 OTHERSTORAGETiPS
* If possible,storethe unit indoorsandcover it to giveprotection
from dust and dirt. BESURETO CLOSETHE VALVEONTHE
FUELTANK.
* Cover the unit with a suitable protective cover that does not
retainmoisture.
_t NEVER cover the generator while engine and
exhaust areas are warm,
13
4.1 TBOUBLESHOOTINGGUIDE
Engine isrunning,but noACoutput 1. Circuit breakeris open. 1. Resetcircuit breaker.
is available. 2. Poorconnectionor defectivecord set. 2. Checkand repair.
3. Connecteddevice is bad. 3. Connectanotherdevicethatis in good condition.
4. Faultin generator. 4. ContactAuthorizedServiceFacility.
i
Engine runswell hut bogsdown 1. Short circuit in a connectedload. 1. Disconnectshorted electricalload.
whenloads areconnected. 2. Generatoris overloaded. 2. See"Don'tOverloadthe Generator".
3. Enginespeedis too slow. 3. ContactAuthorizedService Facility.
4. Shorted generatorcircuit. 4. ContactAuthorizedServiceFacility.
Enginewill not start; or starts and 1. FuelShut-off is OFF. 1. TurnFuelShut-off ON.
runsrough. 2. Dirtyair filter. 2. Cleanor replaceair filter.
3. Out offuel. 3. Replacethe fuel tank.
5. Sparkplug wire not connectedto sparkplug. 5. Connectwireto sparkplug.
6. Badsparkplug.
7. Waterin fuel or cylinder overfilled.
8. Overchoking.
9. Low oil level.
10. Excessiverich fuel mixture.
11. Intakevalvestuck open or closed.
12. Enginehas lost compression.
6. Replacesparkplug.
7. Replacecylinder.
8. Put chokeknobto No Chokeposition.
9. Fillcrankcaseto proper level.
10. ContactAuthorizedServiceFacility.
11. ContactAuthorizedServiceFacility.
12. ContactAuthorizedServiceFacility.
Engineshuts downduring 1. Out offuel. 1. Replacethe fuel tank.
operation. 2. Lowoil level. 2. Fillcrankcaseto proper level.
3. Faultin engine. 3. ContactAuthorizedService Facility.
Engine lacks power. 1. Loadis too high. 1. Reduceload (see"Don't Overloadthe Generator").
2. Dirtyair filter. 2. Cleanor replaceair filter.
3. Engineneedsto be serviced. 3. ContactAuthorizedServiceFacility.
Engine "hunts" or falters. 1. Chokeis openedtoo soon. 1. Movechoketo halfway position untilengineruns
smoothly.
2. Carburetoris runningtoo rich or too lean. 2. ContactAuthorizedServiceFacility.
14
U,S, EPA EMiSSiON CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLiGATiONS
TheUnited StatesEnvironmentalProtectionAgency (EPA)andGeneracPowerSystems,Inc. (Generac)arepleasedto explaintheEmissionControl
SystemWarranty(ECSWarranty) on yournew 2011 and laterequipment.New equipmentthat use smallspark-ignitedenginesmust bedesigned,built,
andequippedto meetstringentanti-smog standardsfor the federalgovernment.Generacwill warrantthe emission control systemon your equipment
for the periodof time listed belowprovidedthere has beenno abuse, neglect,unapprovedmodificationor impropermaintenanceofyour equipment.
Theemission control systemon this equipmentincludesall componentswhose failurewould increasethe emissionsof anyregulatedpollutant.These
componentsarelisted in theEmissionsInformation sectionofthis manual.
MANUFACTURER'S WARRANTY COVERAGE:
This ECSWarrantyis validfor two years,or for the sameperiod as specifiedin the GeneracLimitedWarranty,whicheveris longer.Forequipmentwith
hourmeters,the warranty period is anumber of hours equalto halfthe UsefulLifeto whichthe equipmentis certified, or the warrantyperiod specified
abovein years,whicheveris less.TheUsefulLife can befound on the EmissionControlLabelon the engine.If, duringsuchwarranty period,any
emission-relatedpart on yourequipment isfound to be defectivein materials or workmanship,repairsor replacementwill be performedby aGenerac
AuthorizedWarrantyServiceDealer.
OWNER'S WARRANTY RESPONSiBiLiTiES:
Asthe equipmentowner,you areresponsiblefor the completion of all requiredmaintenanceaslisted in your factory suppliedOwner'sManual.For
warranty purposes,Generacrecommendsthat you retainall receiptscoveringmaintenanceon your generator,but Generaccannotdeny warranty
solelydueto the lack of receipts.
Youshould beawarethat Generacmay denyanyand/or all warrantycoverageor responsibility if your equipment,or apart!componentthereof,has
failed dueto abuse,neglect, impropermaintenance,or unapprovedmodifications.
Youare responsible for contactingaGeneracAuthorizedWarrantyDealeras soonas a problemoccurs.Thewarranty repairsshouldbe
completed in a reasonable amount oftime, not to exceed 30 days.
Warrantyservicecan bearrangedby contactingeitheryour sellingdealeror aGeneracAuthorizedWarrantyServiceDealer.Tolocatethe Generac
AuthorizedWarrantyServiceDealernearestyou, call ourtoll free numberbelow,or email[email protected].
1-800-333-1322
IMPORTANTNOTE:This warranty statementexplainsyour rights and obligationsunderthe EmissionControlSystemWarranty,which is providedto
you by Generacpursuantto federallaw. Seealsothe "GeneracLimitedWarrantiesfor GeneracPowerSystems,Inc.," which is enclosedherewith on a
separatesheet,also providedto you byGenerac.Notethatthis warranty shallnot apply to any incidental,consequentialor indirect damagescaused
bydefects in materials or workmanship or any delayin repairor replacementof the defectivepart(s). This warranty is in place of all other warranties,
expressedor implied.Specifically,Generacmakesno otherwarrantiesas to the merchantabilityor fitness for aparticular purpose.Any implied
warrantieswhich areallowed by law, shallbe limited in durationto the terms of the expresswarranty providedherein.Somestatesdo not allow
limitationson how long an impliedwarrantylasts, so the abovelimitation may notapplyto you.
TheECSWarrantyappliesonly to the emissioncontrol system of your newequipment.Boththe ECSWarrantyandthe GeneracWarrantydescribe
importantrights and obligationswith respectto your new engine.
Warrantyservicecan beperformed onlyby a GeneracAuthorizedWarrantyServiceFacility.When requestingwarranty service,evidencemust be
presentedshowingthe dateofthe saleto the originalpurchaser/owner.
Ifyou haveany questionsregardingyour warranty rightsand responsibilities,you shouldcontact Generacatthe following address:
ATTENTION WARRANTY DEPARTMENT
GENERAC POWER SYSTEMS, INC.
P.O. BOX 297 WHITEWATER, Wi 53190
PartI of 2
16
PartNo. 0J3335 Rev.C 11/11
EMiSSiON CONTROL SYSTEM WARRANTY
EmissionControlSystemWarranty(ECSWarranty)for equipmentusing small spark-ignitedengines:
(a) Applicability: This warrantyshall applyto equipmentthat usessmall off-road engines.TheECSWarrantyperiodshallbeginon the datethe new
equipmentis purchasedby/deliveredto its original, end-usepurchaser/ownerandshallcontinue for the lesserof:
(1) The periodof time specifiedin theGeneracLimitedWarranty enclosedherewith,but not lessthan24 months,or
(2) Forenginesequippedwith hour meters,a numberof operatinghours equalto half ofthe engine'suseful life. The usefullife is specifiedon the
EmissionsControl Labelon the engine.
(b) GeneralEmissionsWarrantyCoverage:Generacwarrantsto the original,end-usepurchaser/ownerof the newengineor equipmentandto each
subsequentpurchaser/ownerthat the ECSwhen installedwas:
(1) Designed,built and equippedso as to conform with all applicableregulations;and
(2) Freefrom defectsin materialsandworkmanship which causethefailureof awarrantedpart at anytime duringthe ECSWarrantyPeriod.
(c) Thewarranty on emissions-relatedparts will be interpretedas follows:
(1) Any warrantedpart that is not scheduledfor replacementas requiredmaintenancein the Owner'sManualshall bewarrantedfor the ECS
WarrantyPeriod.If any such partfails duringthe ECSWarrantyPeriod, it shallbe repairedor replacedby Generacaccordingto Subsection
(4) below. Any such part repairedor replacedunderthe EOSWarrantyshallbewarrantedforthe remainderof the ECSWarrantyPeriod.
(2) Any warrantedpart that is scheduled onlyfor regularinspection asspecifiedin the Owner'sManualshallbe warrantedfor the EOSWarranty
Period.A statementin the Owner's Manualtothe effectof "repair or replaceasnecessary"shall not reducethe ECSWarranty Period.Any
such part repairedor replacedunderthe ECSWarrantyshallbewarrantedfor theremainderofthe ECSWarrantyPeriod.
(3) Any warrantedpart that is scheduledfor replacementas required maintenancein theOwner'sManualshallbe warrantedfor the periodof time
priorto first scheduledreplacementpoint for thatpart. Ifthe part fails prior to thefirst scheduledreplacement,thepart shall berepairedor
replacedby Generacaccordingto Subsection(4) below.Any such emissions-relatedpart repairedor replacedundertheECSwarranty shall
bewarrantedforthe remainderof the periodprior to thefirst scheduledreplacementpointfor thatpart.
(4) Repairor replacementof anywarranted,emissions-relatedpart underthis ECSWarrantyshall beperformed at no chargetothe ownerat a
GeneracAuthorizedWarrantyServiceFacility.
(5) Notwithstandingthe provisions of subsection (4) above,warranty servicesor repairsmust beprovidedat GeneracAuthorizedService
Facilities.
(6) Whenthe engineis inspectedby aGeneracAuthorizedWarrantyServiceFacility,the purchaser/ownershallnot beheld responsiblefor
diagnosticcosts if the repairis deemedwarrantable.
(7) Throughoutthe ECSWarrantyPeriod, Generacshall maintainasupply of warrantedemission-relatedparts sufficient to meetthe expected
demandfor such parts.
(8) Any Generacauthorizedand approvedemission-relatedreplacementparts may beusedin the performanceof any ECSWarrantymaintenance
or repairsandwill beprovidedwithout chargeto the purchaser/owner.Such useshall not reduceGenerac'sEOSWarranty obligations.
(9) No modifications,otherthanthose explicitlyapprovedbyGenerac,may be madeto the generator.Unapprovedmodificationsvoid this ECS
Warrantyandshallbe sufficientgroundfor disallowingan EOSWarrantyclaim.
(10) Generacshall not be heldliablehereunderfor failures of any non-authorizedreplacementparts, or failures of anyauthorizedparts causedby
the use of non-authorizedreplacementparts.
EMiSSiON RELATED PARTS MAY iNCLUDE THE FOLLOWING (iF EQUIPPED):
1) FUELMETERINGSYSTEM 3) IGNITIONSYSTEM
A. CARBURETORANDINTERNALPARTS A. SPARKPLUGS
B. FUELTANK/CAP B. IGNITIONCOILS/MODULE
C. FUELLINES 4) AIR INJECTIONSYSTEM
D. EVAPORATIVEVENTLINES A. PULSEAIRVALVE
E. REGULATOR(GASEOUSFUELS) 5) EXHAUSTSYSTEM
2) AIRINDUCTIONSYSTEM A. CATALYST
A. INTAKEMANIFOLD B. EXHAUSTMANIFOLD
B. AIRFILTER
Part2 of 2
PartNo. 0J3335 Rev.C 11/11
1"7
GENERAC POWER SYSTEMS "TWO YEAR" LiMiTED WARRANTY FOR
LP SERIES PORTABLE GENERATORS
Fora periodoftwo yearsfrom the dateof originalsale,GeneracPowerSystems,Inc. (Generac)warrantsits LP Seriesgeneratorswill befreefrom defects
in materialsandworkmanshipforthe items andperiodsetforth below.Generacwill, at its discretion,repairor replaceanypartthat, uponexamination,
inspectionandtestingbyGeneracor aGeneracAuthorizedWarrantyServiceDealer,isfoundto be defective.Anyequipmentthatthe purchaser/ownerclaims
to be defectivemustbereturnedto and examinedbythe nearestGeneracAuthorizedWarrantyServiceDealer.Alltransportationcosts underthewarranty,
includingreturnto the factory,areto beborne andprepaidby the purchaser/owner.Thiswarrantyappliesonlyto GeneracLPSeriesportablegeneratorsand
is nottransferablefrom originalpurchaser.Saveyourproof-of-purchasereceipt.If you do not provideproof ofthe initialpurchasedate,the manufacturer's
shippingdateofthe productwill be usedto determinethewarrantyperiod.
WARRANTY SCHEDULE
Consumerapplicationsarewarrantedfor two (2) years.Commercialand Rentalapplicationsarewarrantedfor one(1) yearor 1000 hoursmaximum,
whichevercomesfirst.
CONSUMER APPLICATION
YEARONE- Limitedcomprehensivecoverageon LaborandPart(s) (proofof purchaseand maintenanceisrequired):
All Components
YEARTWO- Limitedcomprehensivecoverageon Part(s) (proofof purchaseandmaintenanceisrequired):
All Components
COMMERCIAL/RENTAL APPLICATION
YEARONE- Limitedcomprehensive(or 1,000 hours,whicheveroccursfirst); Limitedcomprehensivecoverageon LaborandPart(s) (proofof purchaseand
maintenanceisrequired):
All Components
NOTE: Forthe purposeof this warranty"consumeruse" meanspersonalresidentialhouseholdor recreationaluseby originalpurchaser.This warrantydoes
not applyto unitsusedfor PrimePowerinplaceof utility whereutility powerservice ispresentorwhereutility powerservice doesnot normallyexist.
Onceageneratorhas experiencedcommercialor rentaluse,itshallthereafterbe consideredanon-consumerusegeneratorforthe purposeof this
warranty.
All warrantyexpenseallowancesaresubjecttothe conditionsdefinedinthe GeneracServicePolicyManual.
THiS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
Generacbuiltportablegeneratorsbuiltpriorto June2010.
Generacportablegeneratorsthat utilizenon-Generacreplacementparts.
Costsof normalmaintenanceandadjustments.
Failurescausedby anycontaminatedfuels,oilsor lackofproperoil levels.
Repairsor diagnosticsperformedbyindividualsotherthanGeneracauthorizeddealersnotauthorizedin writingby GeneracPowerSystems.
Failuresdue,but notlimited,to normalwearandtear,accident,misuse,abuse,negligenceor improperuse.Aswith allmechanicaldevices,theGeneracengines
needperiodicpart(s)serviceandreplacementto performasdesigned.Thiswarrantywillnotcoverrepairwhennormalusehasexhaustedthelife ofa part(s) or
engine.
Failurescausedby anyexternalcauseoractof God,suchascollision,theft,vandalism,riot orwars,nuclearholocaustfire, freezing,lightning,earth-quake,
windstorm,hail,volcaniceruption,waterorflood,tornadoor hurricane.
Damagerelatedtorodentand/orinsectinfestation.
Productsthat aremodifiedoralteredin a mannernot authorizedbyGeneracinwriting.
Anyincidental,consequentialorindirectdamagescausedby defectsin materialsorworkmanship,or anydelayinrepairor replacementofthe defectivepart(s).
Failuredueto misapplication.
Telephone,cellularphone,facsimile,internetaccessorothercommunicationexpenses.
Expensesrelatedto "customerinstruction"ortroubleshootingwhereno manufacturingdefectisfound.
Rentalequipmentusedwhilewarrantyrepairsarebeingperformed.
Overnightfreightor specialshippingcostsforreplacementpart(s).
Overtime,holidayor emergencylabor.
Startingbatteries,fuses,lightbulbsandenginefluids.
THISWARRANTYISINPLACEOFALLOTHERWARRANTIES,EXPRESSEDORIMPLIED.SPECIFICALLY,GENERACMAKESNOOTHERWARRANTIESASTO
THEMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE.Any impliedwarrantiesallowedbylaw shallbe limitedindurationto theterms of the
expresswarrantyprovidedherein.Somestatesdo notallow limitationsonhow long animpliedwarrantylasts,sothe abovelimitationmaynot applyto you.
GENERAC'SONLYLIABILITYSHALLBETHEREPAIRORREPLACEMENTOFPART(S)ASSTATEDABOVE.INNOEVENTSHALLGENERACBELIABLEFOR
ANYINCIDENTALORCONSEQUENTIALDAMAGES,EVENIFSUCHDAMAGESAREA DIRECTRESULTOFGENERAC'SNEGLIGENCE.Somestatesdo not
allowtheexclusionor limitationof incidentalor consequentialdamages,sothe abovelimitationmay notapplyto you. This warrantygivesyou specificlegal
rights.Youalsohaveother rightsfrom stateto state.
GENERACPOWERSYSTEMS,INC. P.O.BOX8 Waukesha,Wl 53187 Ph:(888) GENERAC(436-3722) Fax:(262) 544-4851
Tolocatethe nearestAuthorizedDealervisit our website www.generac.corn
PartNo.0J4004 RevisionD 02/12
Manual PartNo.0J2560 Rev.E (03/02/12) Printedin China
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Generac 006000-0 Owner's manual

Category
Power generators
Type
Owner's manual
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