Kyosho EP CONCEPT SR-K User manual

Category
Remote controlled toys
Type
User manual
THE FINEST RADIO CONTROL MODELS
R
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No.20714K
REQUIRED FOR OPERATION
BEFORE YOU BEGIN
RADIO PREPARATION
ASSEMBLY
SETTINGS ¥ FLIGHT LESSONS ¥ MAINTENANCE
PARTS LIST
EXPLODED VIEW
SPARE & OPTIONAL PARTS
2
3 ~ 4
5 ~ 6
7 ~ 27
28 ~ 34
35
36 ~ 39
40 ~ 41
INDEX
INSTRUCTION MANUAL
Before beginning assembly, please read these instructions thoroughly!
RADIO CONTROLLED ELECTRIC POWERED
HELICOPTER SERIES
EP CONCEPT TYPE
SKY RUNNER
FRAME SECTION
Ni-Cd
The product you have purchased is powered by a rechargeable battery. The battery is recyclable. At the end of its useful life, under various national /
state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in
your area for recycling options or proper disposal.
SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take enough safety precautions prior to operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
© 2004 KYOSHO CORPORATION
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DC III
8.4V-RC2400mAh
9.6V-RC2400mAh
AA
AA
DC QUICK CHARGER III
AA-size Batteries
(for transmitter)
19
~ 20mm
39 ~ 41mm
33
~ 36mm
REQUIRED FOR OPERATION (1)
1
Radio for EP helicopters
The illustrations showing the radio were taken from the Futaba radio explanations.
CAUTION: Only use a radio for helicop-
ters! (Any other radio is prohibited!)
2
Operation & Receiver Ni-Cd Battery
and Charger Unit for Ni-Cd Batteries
MULTI CHARGER IV
No.72511
No.72501
EXCEL PRO CHARGER Ver2.0
Pitch Gauge
No.72102
8.4V-RC2400mAh Ni-Cd BATTERY
No.71002
9.6V-RC2400mAh Ni-Cd BATTERY
No.71003
EP helicopter radio, and dry batteries
This kit requires a radio for EP helicopters
with 4 servos, 1 electronic speed controller
and 1 gyro.
For more information about the radio, refer
to its explanations.
A single Ni-Cd battery powers operation
and receiver. Ni-Cd batteries listed right
are suitable for use in your helicopter.
SUITABLE SERVOS
AA
AA
Tools required
Hex Wrench (1.5mm, 2mm)
Hex Wrench (2.5mm)
Ò Ò Phillips Screw Driver (medium, small)
Wire Cutters
Awl
Needle Nose Pliers
Sharp Hobby Knife
Handle the tools carefully!
Grease
Screw Locking Compound
No.94402
Loctite Medium Strength
TOOLS INCLUDED
2
3
x2
2mm
3
1
BEFORE YOU BEGIN (1)
2
3
5
4
9
HH-2
2
Cap Screw
1
Set Screw
2
3 x 3mm
2.6 x 10mm
2.6mm
92
92
92
92
Nylon Nut
Read through the manual before you begin, so you will have an overall idea of what to do.
How to read the instruction manual:
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
Tighten the set screw into this
groove.
Key Number, Part Name, True-to-scale
Diagram, Quantity Used
Tail Rotor Assembly
Note the direction for .
Tighten both 2.6x10mm cap
screws ensuring the tail rotor
blades still have a little play
in the grips.
All parts except screws are identified by
key numbers. For purchasing spare parts,
find the key no. of the part needed in the
spare part list and refer to the left column
to look up the corresponding order no.
Symbols used throughout the instruction manual, comprise:
Part bags used.
Assemble left and right sides
the same way.
Drill holes with the specified
diameter (here: 2mm).
Cut off shaded portion.
Cut off excess.
Assemble in the specified
order.
Assemble as many times as
specified (here: twice).
True-to-scale diagram.
Pay close attention here!
Inside the kit, you will find assemblies, i.e. sections that are pre-assembled
and hence consist of more than one part. To make sure these assemblies
are safely assembled, check among others their screws for looseness. Only
then, build in the assemblies.
5x10mm
4
Correct
Wrong
3mm
12mm
3mm
5mm
10mm
BEFORE YOU BEGIN (2)
Ni-Cd BATTERY CHARGING
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams
on the left side in each assembly step. Some screws are extras.
Self-tapping (TP) screws cut threads into the parts when being tightened.
Excessive force may permanently damage parts when tightening TP screws.
It is recommended to stop tightening when the part is attached or when some
resistance is felt after the threaded portion enters the plastic.
This kit supplies altogether two instruction manuals: one for the frame
assembly, the other one for the body. In the latter one, you will also find
lists with spare and optional parts besides the explanations on how to finish
and mount the body.
Before assembling, (re)charge your Ni-Cd battery.
For this, please carefully read the instruction manuals or explana-tions
of both the Ni-Cd battery itself and charger unit!
SCREWS OTHER HARDWARE
Bind Screw
Round Head Screw
Cap Screw
Screw Washer Nut
Metal Bushing Bearing
E-ring
Round Head TP(Self-Tapping) Screw
Set Screw
The threads are stripped.Overtightened.
4mm
1
2
3
Radio
5
Part bags used.
RADIO PROPARATION
1
Elevator
Control Trim
Throttle
Control Trim
Rudder
Control Trim
Aileron
Control Trim
Rudder
Control
Aileron Control
Elevator Control
Throttle Pitch Control
Note
the direction.
Servos
Servos
Servos
Gyro
Receiver
Ni-Cd Battery
Receiver Switch
Electronic Speed Controller Ni-Cd Battery Connector
Connect servo and receiver as instruction manual included in the
radio set.
Center all 4 trims on the transmitter.
Plug the charged Ni-Cd battery into the Ni-Cd battery connector on
the electronic speed controller.
First switch on the transmitter, then the receiver.
Move the control sticks and see whether the servo horns move
according to your inputs.
When all servos move and the gyro functions, proceed to step .
2
Aileron
Setting list
Elevator
Throttle
Rudder
Gyro
Pitch
Normal
Normal
Normal
Reversed
Normal
Normal
6
2
3
4
Electronic Speed Controller
Gyro
Radio
Adjustment Driver
Gyro
AVCS Switch
Set to "OFF".
Gyro Direction
Set to "NOR".
Gyro Gain
Set to 75.
Servo Horn
holes that can be used.
not used.
Center.
Move the throttle control trim up.
Move the throttle control stick on the transmitter
down.
Rotate entirely clockwise using the adjust-
ment driver supplied with every radio.
will light on green. Now, rotate counter-
clockwise until goes out. Or, rotate clock-
wise until starts flashing.
Then, slightly rotate back (counterclockwise)
so will go out.
Idle point (low end) adjustment
Move the throttle control stick up to the point that
would represent 60% of total stick travel.
Rotate counterclockwise until lights on red.
Move the throttle control trim fully down.
High point (high end) adjustment
100
60
Move the throttle control stick to neutral.
Set the aileron, elevator, and rudder trims to neutral.
Only use servo horns like the ones shown, and note which
hole you hook in the linkage.
90
Linkage Setup
1
2
2
2
Elevator Lever
1
Swash Plate
2
3
Slide Block
7
1
2
2 x 8mm
TP Round Head Screw
2 x 14mm
Pin
4
1
2 x 5mm
TP Bind Screw
2
2 x 10mm
Cap Screw
2 x 10mm
2 mm
2 mm
17 x 26 x 5mm
Bearing
2 x 8mm
2 x 5mm
2 x 5mm
2 x 8mm
954
954
41
262
261
264
262
263
18
20
20
260
17A
20
18
260
41
156
40
41
39A
2 x 10mm
2mm
Washer
2 x 3 x 6.6mm
Collar
2 x 8mm
TP Round Head Screw
No.1
No.1
No.1
Part bags used.
Linkage Ball
ASSEMBLY
3 x 3mm
3 x 4mm
1
2
3
24
34A
30
50A
49
46
48A
49
170A
57
47A
34A
29
30
29
29
24
30
29
30
49
Assemble in the
specified order.
Pay close attention here!
7
8
9
No.1
No.2
Part bags used.
Main Mast
Tail Drive Pulley
1
1
1
3 x 4mm
Set Screw
1
3 x 3mm
Set Screw
1
3 x 4mm
Set Screw
1
2
E-3Ring
7 x 14 x 5mm
Bearing
4 x 8 x 3mm
Bearing
Pitch Rod
Control Part in
step
5
5
Pitch Slider
in step
6
6
3 x 4mm
3 x 4mm
Firmly tighten the set screw
onto the flat spot.
Wire must be in the
groove.
Insert the hole.
Short
Long
Bearing must be the groove.
Backside
Apply threadlocker
(screw cement).
51
51
51
62
64
58
62
63
63
64
Assemble left and right
sides the same way.
Pay close attention here!
9
10
10
No.2
No.2
Part bags used.
Main Frame
Main Gear
7
2
2.6 x 10mm
TP Bind Screw
3 x 4mm
Set Screw
7 x 14 x 3.5mm
Bearing
Mark should be this way up.
Use only #96506 Ball Dif
Grease, Do not use others.
1
1
Main Mast
7
3 x 4mm
3 x 4mm
Main Mast
Firmly tighten the
set screw
onto the flat spot.
Elevator Lever Shaft
Insert the bearing
Note the location.
Insert Bearing.
Note the
location.
Fix Elevator Lever Shaft to Radius
Plate.
Backside
2.6 x 10mm(x7)
155A
155A
154A
Apply threadlocker
(screw cement).
1
2
2
3
3
49
56A
49
59
49
62
61
173
173
243
251
238
251
243
231
255
62
61
Assemble in the
specified order.
Pay close attention here!
Main Mast
Pinion Gear
Should not be too
tight.
Rotate and check
if it is smooth.
11
12
11
Part bags used.
No.2 , No.3
No.4
Motor
Rotor Head
3 x 4mm
Set Screw
2.6 x 14mm
TP Bind Screw
4 x 8 x 3mm
Bearing
7 x 14 x 3.5mm
Bearing
Idle Shaft
<Adjust Backlash>
3 x 6mm
Cap Screw
3 x 6mm
2
1
2
1
1
2
16mm
2.6 x 14mm
2 x 6mm
2 x 6mm
3 x 4mm
2
2
2
2 x 6mm
Cap Screw
2mm
Washer
2 x 3 x 4mm
Collar
243
3 x 6 x 2.5mm
Collar
251
2
2
2
2 x 6mm
Round Head Screw
Linkage Ball
2mm
2mm
2 x 6mm
2 x 6mm
Apply threadlocker
(screw cement).
4
2
2
241
241
239
240
251
251
240
240
239
16
16
151A
230A
229
229
228
16
16
151A
230A
229
239
251
16
TP
Fix wing securely to
fuselage. Loss of wing
will result in no control
and crashes.
12
Part bags used.
No.4
No.5
4 x 10 x 4mm
Bearing
4
2
2
2.6mm
Washer
13
14
Stabilizer Brade
2 x 8mm
TP Bind Screw
2 x 8mm
2 x 8mm
2.6 x 6mm
3 x 6 x 2.5mm
Collar
Slide Block
2.6 x 6mm
Cap Screw
2
Tighten by 2 Hex Wrench.
O-ring
2.6 x 6mm
2.6mm
2.6mm
Hiller Control Lever Collar
Note the direction.
Apply threadlocker
(screw cement).
2
Apply threadlocker
(screw cement).
247
TP
Assemble in the
specified order.
Pay close attention here!
13
2 x 6mm
Part bags used.
3 x 3mm
Set Screw
2
3 x 4mm
Set Screw
2
2 x 6mm
TP Round Head Screw
2 x 15mm
Cap Screw
1
Make A = A' equal.
Insert to the end of hole.
Parallel
No.4
15
Stabilizer Brade
No.4, No.7
16
Stabilizer Brade
2mm
Nut
1
2 x 15mm
3 x 3mm
3 x 4mm
3 x 3mm
2 x 6mm
2 mm
A A'
198Y
105
98
99
49
49
15
Part bags used.
Tail Drive Pulley.
18
2.6 x 12mm
TP Round Head Screw
4
No.6
No.6
20
Tail Drive
21
Tail
2 x 15mm
2 x 6mm
2mm
2.6 x 12mm
2.6 x 12mm
Do not fold belt.
CAUTION: Note the direction
for twisting.
Pull Tail Pipe
49
2 x 6mm
Round Head Screw
1
2 x 15mm
TP Round Head Screw
2
4 x 8 x 3mm
Bearing
2
2mm
Nut
1
30cm
8cm
273
273
107
106
106
273
106
102
106
95A
96
101
102
93A
93A
94
97A
113
273
273
22
16
Part bags used.
2 x 15mm
Screw
2mm
Screw
Side view
No.6, No.7
No.6
No.6
Tail Linkage Guide
24
Tail Pitch Lever
23
Tail Slide
2 x 4mm (x3)
Stopper Ring
Collar
2 x 5mm (x2)
2mm
2 x 15mm
1
2 x 4mm
TP Round Head Screw
2 x 4mm
2
2
2 x 4mm
TP Screw
2 x 5mm
TP Screw
3
6 x 10 x 3mm
Bearing
1
1
1
1
Note how is installed.
Note how is installed.
2 x 4mm
2 x 4mm
27
Tail
199A-Y
200Y
200Y
199B
276
276
275
274
274
274
274
90
92
92
275
276
TP
Apply instant glue
(CA glue, super glue).
25
17
Part bags used.
2
No.6
No.6
No.6
Tail Rotor
Tail Rotor
Tail Rotor
26
2 x 12mm
TP Round Head Screw
1
3 x 3mm
Set Screw
2
2.6 x 12mm
Cap Screw
2
3 x 8mm
Cap Screw
2
3 x 8 x 4mm
Bearing
2
2.6mm
Nylon Nut
120mm
2 x 12mm
3 x 8mm
2.6 x 12mm
2.6mm
2.6mm
2.6 x 12mm
3 x 8mm
Firmly tighten the set screw in the groove.
3 x 3mm
Tail Rotor in step .
25
25
Apply threadlocker
(screw cement).
1.5mm
162
28
2mm
2mm
Make hole with Awl.
(example: 2mm).
Pay close attention here!
18
Part bags used.
2.6 x 14
2.6 x 8
29
30
Elevator Control Servo
Must be purchased
separately!
Note the length for each screw.
2.6 x 6
2.6 x 8
2
2
2
2.6mm
Washer
No.8
Rudder Control Servo
2.6 x 8mm
2.6 x 6mm
2.6mm
2.6mm
(Rudder Control Servo)
167
Finally, tighten the set screw once
the set-up is done.
Make
parallel.
Move the throttle control stick the neutral position.
Center the rudder control trim.
3 x 3mm
Servo Horn
With other types of servo horns:
115
116
No.8
115
116
3 x 3mm
Set Screw
Tail Linkage Guide
E-1.5ring
Tail Rotor
Rudder Linkage
2.6 x 8mm
2.6 x 14mm
164
No.8
1
1
1
1
1
1.5mm
2mm
36.5mm
Make hole with Awl.
(example: 2mm).
Pay close attention here!
19
Part bags used.
Must be purchased
separately!
Cut off shaded portion.
True-to-scale
diagram.
2
2.6 x 6mm
2
2.6mm
2.6mm
(Elevator Control Servo)
No.8
2.6 x 6
TP Bind Screw
2.6mm
Washer
31
With other types of servo horns:
1
Ball End (L)
1
Elevator Rod
27
Make horizontal.
approx. 36.5mm
168A
No.8
27A
168A
32
No.8
2
2
2 x 8mm
TP Round Head Screw
2
3 x 12mm
Bind Screw
Linkage Ball
1
57
A
1
57
A
33
Pitch Lever
3 x 12mm
2 x 8mm
2 x 8mm
1.5mm
2mm
2.6 x 6mm TP
2.6 x 8mm TP
2.6mm
43mm
2.6 x 8mm
2.6 x 14mm TP
Assemble in the
specified order.
Make hole with Awl.
(example: 2mm).
20
Part bags used.
Must be purchased
separately!
Cut off shaded portion.
True-to-scale
diagram.
2
Screw
2
Screw
2.6 x 8mm
2.6 x 6mm
1
Ball End (L)
1
Pitch Linkage Rod
Washer
2
169A
2.6mm
2.6 x 6mm
2.6mm
(Pitch Control Servo)
approx. 43mm
27A
166
166
169A
34
35
No.8
No.8
Move the throttle control stick the neutral
position.
With other types of servo horns:
No.8
1
Screw
1
Screw
2.6 x 8mm
2.6 x 14mm
159
161
36
Aileron Control Servo
27A
2mm
L
34mm
20mm
41.5mm
L
2.6 x 6mm TP
2.6mm
47.5mm
Pitch Rods are
attached in Step 41
21
41
Pitch Rods are
attached in Step 41
41
Pitch Rods are
attached in Step 39
39
38
Head Linkage
Must be purchased
separately!
Assemble left and right
sides the same way.
Assemble in the
specified order.
Pay close attention here!
True-to-scale
diagram.
Ball End (L)
Pitch Linkage Rod
Stabilizer Rod
Hiller Control Rod
Hiller Control Rod
Pitch Rod
Stabilizer Rod
approx. 34mm
approx. 20mm
approx. 41.5mm
Ensure both rods are equally long.
The adjusting lengths of the rods are
only approximate values. Their length
may vary according to the model.
1
Ball End (L)
2.6mm
2
Screw
Washer
2
2.6 x 6mm
2.6 x 6mm
2.6mm
(Aileron Control Servo)
approx. 47.5mm
6 8mm
90
90
153A
37
No.8
Aileron Linkage
1
Aileron Rod
153A
Aileron Rod
With other types of servo horns:
27A
4
3
1
2
3
27A
No.8
12
2
2
2
27A
235
236
237
27A
27A 27A
27A
27A
27A
235 236 237
27A
235
236
237
27A
Assemble left and right
sides the same way.
Assemble in the
specified order.
Pay close attention here!
22
Part bags used.
Insert center.
Hiller Control Rod in step .
36
36
Hiller Control rod
39
Hiller Control Rod
Hiller Control Rod
2 8mm
2 8mm
1
2
3
Fix Hiller Control Rod to
Swash Plate.
40
Hiller Controll Rod
Rotor Head
41
Pitch Rod
Stabilizer Rod
Stabilizer Rod
Pitch Rod
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Kyosho EP CONCEPT SR-K User manual

Category
Remote controlled toys
Type
User manual

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