WSRD BILLET INTAKE MANIFOLD HOW-TO|
INSTALLATION
Some Tools you'll NEED:
•
8mm Stock (intercooler pipe sensor)
•
10mm Socket (Sensor bolt/fuel rail)
•
5mm Allen (manifold hardware)
•
3/16" Allen ( NPT plug)
•
11mm or 7/16" (t-bolt clamps)
•
Blue Loctite
P: 269-415-0040
Email: [email protected]
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
1/14
PRODUCT OVERVIEW
3
4
1
2
5
6
7
8
9
10
11
13
12
1. Intake manifold
2. Intake manifold to throttle body inlet adapter
3. Blow off valve
kit
4. W.S.R.D intercooler pipe
5. W.S.R.D throttle body extension harness
6. W.S.R.D MAP sensor extension harness
7. Intake manifold o-ring seals
8. Intake manifold throttle body adapter o-ring seal
9. Throttle body to intake manifold adapter o-ring seal
10. Adapter couplers and t-bolt clamps
11. W.S.R.D Hardware kit w/ vacuum adapter fittings
12. Throttle body adapter to intake manifold hardware
13. Intake manifold to cylinder head hardware
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
2/14
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
•Not required, but make things a bit easier to work on. We removed the factory bed to
open up the entire work area.
•We removed the fuel injectors by unplugging injector connectors.
•thrn removing both t30 torx screws.
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
3/14
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
•there will be a assortment of zip-ties (cable ties) to cut. some are around harness that
secure them to the intake manifold. Be sure to get them all removed.
•You can make sure to unplug all sensors as well,
othrottle body
oThrottle body MAP sensor
oIntake manifold MAP Sensor
•Next, remove your intercooler (charge tube) pipe from the
throttle body side and move out of the way.
oClamp on intercooler (charge tube) pipe is a 7mm
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
4/14
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
•this is how we get to the intake manifold bolts. With the upper bed cover off, shows
how easy it is to get to them. But, its 100% do-able to get them from the side.
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
5/14
•
Mounting hardware is included in kit. #11
in picture (page 2).
•
Used loctite on NPT bard | make sure NPT
plug is loctited and tightened.
•
MAP sensor in intercooler pipe is a 5mm
bolt
•
Intake manifold MAP sensor is a 6mmx1.0
bolt. (10mm socket/wrench)
(x2)
1/8"
NPT
Ports
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
9/14
•
Use #12 (ref. page 2) hardware to
install to intake manifold.
•
Small amount of locktite is
recommended.
•
Make sure it's orientated in the
direction shown.
Make sure o-ring
is installed.
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
10/14
Make sure o-ring
is installed.
Make sure throttle
body is in this
position as shown.
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
11/14
NOTE:
JUST FOR THIS EXAMPLE,
a ski-doo throttle body was used.
CAN-AM throttle bodys do not
have the coolant ports.
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
12/14
Throttle
body
extention
harness
1/8"
NPT Plug
installs here.
New vacuum hose
installs here on
the bard. (
1/4"
Vacuum hose)
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
13/14
MAP Sensor
extension harness
•
Route new vacuum
hose.
•
Make sure other port
on BOV
has the 1/8"
NPT plug installed
WHALEN'S SPEED RESEARCH AND DEVELOPMENT
14/14
/