WHALEN SPEED WSRD Billet X Installation guide

Brand: WHALEN SPEED

Model: WSRD Billet X

Type: Installation guide

WSRD BILLET INTAKE MANIFOLD HOW-TO|

INSTALLATION

Some Tools you'll NEED:

•

8mm Stock (intercooler pipe sensor)

•

10mm Socket (Sensor bolt/fuel rail)

•

5mm Allen (manifold hardware)

•

3/16" Allen ( NPT plug)

•

11mm or 7/16" (t-bolt clamps)

•

Blue Loctite

P: 269-415-0040

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PRODUCT OVERVIEW

1. Intake manifold

2. Intake manifold to throttle body inlet adapter

3. Blow off valve

kit

4. W.S.R.D intercooler pipe

5. W.S.R.D throttle body extension harness

6. W.S.R.D MAP sensor extension harness

7. Intake manifold o-ring seals

8. Intake manifold throttle body adapter o-ring seal

9. Throttle body to intake manifold adapter o-ring seal

10. Adapter couplers and t-bolt clamps

11. W.S.R.D Hardware kit w/ vacuum adapter fittings

12. Throttle body adapter to intake manifold hardware

13. Intake manifold to cylinder head hardware

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•Not required, but make things a bit easier to work on. We removed the factory bed to

open up the entire work area.

•We removed the fuel injectors by unplugging injector connectors.

•thrn removing both t30 torx screws.

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•there will be a assortment of zip-ties (cable ties) to cut. some are around harness that

secure them to the intake manifold. Be sure to get them all removed.

•You can make sure to unplug all sensors as well,

othrottle body

oThrottle body MAP sensor

oIntake manifold MAP Sensor

•Next, remove your intercooler (charge tube) pipe from the

throttle body side and move out of the way.

oClamp on intercooler (charge tube) pipe is a 7mm

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•this is how we get to the intake manifold bolts. With the upper bed cover off, shows

how easy it is to get to them. But, its 100% do-able to get them from the side.

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Blow off valve

vacuum port

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•

Mounting hardware is included in kit. #11

in picture (page 2).

•

Used loctite on NPT bard | make sure NPT

plug is loctited and tightened.

•

MAP sensor in intercooler pipe is a 5mm

bolt

•

Intake manifold MAP sensor is a 6mmx1.0

bolt. (10mm socket/wrench)

(x2)

1/8"

NPT

Ports

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•

Use #12 (ref. page 2) hardware to

install to intake manifold.

•

Small amount of locktite is

recommended.

•

Make sure it's orientated in the

direction shown.

Make sure o-ring

is installed.

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Make sure o-ring

is installed.

Make sure throttle

body is in this

position as shown.

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NOTE:

JUST FOR THIS EXAMPLE,

a ski-doo throttle body was used.

CAN-AM throttle bodys do not

have the coolant ports.

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Throttle

body

extention

harness

1/8"

NPT Plug

installs here.

New vacuum hose

installs here on

the bard. (

1/4"

Vacuum hose)

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MAP Sensor

extension harness

•

Route new vacuum

hose.

•

Make sure other port

on BOV

has the 1/8"

NPT plug installed

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WHALEN SPEED WSRD Billet X Installation guide

Brand: WHALEN SPEED

Model: WSRD Billet X

Type: Installation guide

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WHALEN SPEED WSRD Billet X Installation guide

WHALEN SPEED WSRD Billet X Installation guide

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