Young Lin aquaMAX-Basic 362 User manual

Brand: Young Lin

Model: aquaMAX-Basic 362

Type: User manual

This manual is also suitable for

Contents

Chapter 1. Introduction

1-1. Introduction

1-2. Operation Principle

1-3. Flow diagram

1-4. Configuration

1-5. System Configuration

1-6. Specifications

Chapter 2. Installation

2-1. Packing

2-2. CE Specification

2-3. Installing Filters

2-4. The Connection of Feed Water

2-5. The Connection of the Produced Water

2-6. The Connection of the Rejection Water

2-7. How to Connect Feed Water Kit

2-8. The Connection of Reservoir Tank Sensor (Optional)

Chapter 3. Operation

3-1. Operation Mode

3-2. Initial Operation

3-3. Initial Flushing

3-4. Operation of the Keys

3-5. Normal Operation and Standby Mode

3-6. Measuring Point Display

3-7. Service Operation

3-8. Errors and its Display

3-9. System Shut Down

Chapter 4. Maintenance

4-1. Maintenance and Solutions

4-2. Filter Replacement

4-3. Trouble Shooting

4-4. Fuse Replacement

Figure Lists

［Figure 1-1 ] Standard System of the Basic 360 Series 1

［Figure 1-2 ] Flow Diagram 3

［Figure 2-1］Components of aquaMAX Basic. 9

［Figure 2-2］How to connect filters 12

［Figure 2-3］The Connection of Feed Water 13

［Figure 2-4］The Connection of the Produced Water 1(aquaMAX 360, 362) 14

［Figure 2-5］The Connection of the Produced Water 2(aquaMAX 361, 363) 14

［Figure 2-6］The Connection of the Rejection Water 15

［Figure 4-1］Filters in the aquaMAX Basic 27

［Figure 4-2］Filter Replacement 29

〔Figure 4-3〕The Fuse Replacement 31

Table Lists

［Table 1-1］System Configuration 5

［Table 1-2］Water Contaminants and its Effective Removal 5

［Table 1-3］Comparison of Water Quality according to Water Purification Method 6

［Table 1-4］Water Classification According to CAP, ASTM Standards 6

［Table 1-5］The Specification of aquaMAX 7

［Table 1-6］Feed Water Requirements 7

［Table 1-7］Dimension, Power and Weight 8

〔Table 3-1〕Display and Causes of System Troubles 25

aquaMAX

-Basic 360 Series

Chapter 1. Introduction

1-1. Introduction

The Young Lin Basic 360 Series is the water purification system that produces pure water from tap or

underground water. The purified water by the Basic 360 Series is adequate to use as a laboratory grade water or

supply for ultra-pure water production system. The components of the Basic 360 Series are as follows.

[ Figure 1-1 ] Standard System of the Basic 360 Series

aquaMAX

-Basic 360 Series

1. Control panel

2. Door

3. RO Membrane Pack

4. RO Pre Pack

5. RO Post Pack

6. Switch of Tank Level

7. Power On/Off Switch

8. Fuse Holder

9. Power Socket

10. Name Tag

11. Connection part of feed water

12. Display Light

13. Keypad Name tag

14. LCD Display

1-2. Operation Principle

The Basic 360 Series Water Purification System produces decontaminated pure water by using reverse

osmosis to filter particles, inorganics, organics and bacteria from water supply. The water supply is fed through a

prefilter to get rid of the large particles and the pre-filtered water flows to a carbon filter to be removed chlorine.

Then the produced water is pressurized by a booster pump and delivered to the RO Membrane Pack to be

purified. The purified water is used as laboratory grade water or feed water for ultra-high pure water.

In use of the aquaMAX

-Basic 361 or 362 System, it produces 2

grade distilled water removed cation and

anion through an ion exchange pack.

aquaMAX

-Basic 360 Series

1-3. Flow diagram

[ Figure 1-2 ] Flow Diagram

aquaMAX

-Basic 360 Series

1-4. Configuration

1-4-1. R.O. Membrane Pack and Prefilter(PRE PACK)

The Water supply(tap water or treated municipal water) is fed through a pre-filter to be separated large and small

particles by filtration. The permeate water then enters the RO Pack housing and permeates through the

spiral-wound RO membrane. For the Basic 360 Series, when RO membrane is pressurized at 5.5 Kg/cm

approximately 70% of the input water is continuously withdrawn from the system through a reject valve and the

remaining 30% of the water permeates through the membrane to be filtered. The productivity of RO membrane

is varied depending on pressure and used time.

1-4-2. Booster Pump

The booster pump of the Basic 360 Series is a silent diaphragm pump. It can transfer water flow rate of

maximum 60 liter/hour, however the purified water can be produced at maximum 10 liter/hour when supplied

with RO pressure of 5.5 Kg/cm

. The amount of the purified water can be varied by temperature, used time and

pressure of RO membrane.

1-4-3. Pressure Switch

If the inlet pressure of a water supply is less than 0.8 Kg/m

, the pressure switch automatically stops the

booster pump to prevent the pump from damage and if it is more than 7.0 Kg/cm

, it stops the operation to

prevent the filter from damage. The inlet pressure of water supply should be more than 1.0 Kg/cm

, because the

pressure drops down after passing through the prefilter. In case the switch stops the booster pump at low

pressure (less than 0.8 Kg/m

, you should raise the inlet pressure first to drive the booster pump again.

※It is required to install an extra external pump if the pressure of water supply is less than average 0.8 Kg/m

1-4-4. Drain Valve and Automatic Flushing

The drain valve consisted of a needle valve and a solenoid valve is designed to control the backpressure of RO

membrane. The reverse osmosis is displayed on the pressure gauge mounted inside of the system. The Basic

360 Series automatically turns on the drain valve every 30 minutes for 1 minute so that the contaminants

collected on the RO membrane surface can be flushed away by a high velocity flush of water.

1-4-5. Water Quality Monitoring

The Basic 360 Series monitors water quality by measuring conductivity at 3 different points. The measured

value indicates ion drain ratio and time of filter replacement.

aquaMAX

-Basic 360 Series

1-5. System Configuration

aquaMAX 360 : Standard Type (10L/h)

aquaMAX 361 : Ion Exchange Addition Type (10L/h)

aquaMAX 362 : Extended Capacity Type (20L/h)

aquaMAX 363 : Extended Capacity and Ion Exchange Addition Type(20L/h)

［Table 1-1］System Configuration

aquaMAX 360 aquaMAX 361 aquaMAX 362 aquaMAX 363

R.O Membrane 1 Pack

(Standard Type for RO)

1 ea 1 ea * *

R.O Membrane 2 Pack

(Extended Capacity Type for RO)

* * 1 ea 1 ea

R.O Pre Pack

(Prefilter, Carbon filter)

1 ea 1 ea 1 ea 1 ea

R.O Post Pack

(Ion Exchange Fileter)

* 1 ea * 1 ea

［Table 1-2］Water Contaminants and its Effective Removal

Contaminant Excellent Good Bad

Inorganic ion Ion Exchange Distillation R.O

Organics R.O. Distillation Carbon

Particles Membrane R.O. Distillation

Bacteria Membrane R.O. Distillation

aquaMAX

-Basic 360 Series

［Table 1-3］ Comparison of Water Quality according to Water Purification Method

Tap Water

Distilled

Water

Ion

Exchange

Water

Ultra Pure

Water

aquaMAX CAP/ASTM

Dissolved

Inorganics

(CaCO

, ppm)

170 0.3 0.1 0.05∼ 0.025 20 -

Resistivity

(MΩ·cm, 25 ℃ )

0.003 2 0.1 10∼ 18.2 0.1 0.5∼ 0.1 1.0∼

Silica(ppm) 1 0.05 <0.01 <0.01 0.1 <0.01

Heavy Metal

(ppm)

1 0.05 <0.01 <0.01 0.1 <0.01

Dissolved

Organics(ppm)

- <1 <1 <1 <1 -

Bacteria(cfu/㎖)

>100 <10 >100 * <10 -

Small

Particles(>5 ㎛/㎖)

>10,000 <100 >10,000 * <10 -

［Table 1-4］ Water Classification According to CAP, ASTM Standards

Water Quality

Resistivity

(MΩ·cm)

Conductivity(μS)

aquaMAX R.O Type 0.1 0.5∼ 2.0∼5

aquaMAX Ion Exchange addition Type 2.0 1∼ 0 0.1 0.5∼

Laboratory-Grade 0.1 1.0∼ 1.0 10∼

Analytical-Grade 1.0 2.0∼ 0.5 1.0∼

Reagent-Grade 10 0.05∼

CAP : The College of American Pathologists

ASTM : American Society for Testing and Materials

aquaMAX

-Basic 360 Series

1-6. Specifications

［Table 1-5］The Specification of aquaMAX

Ion Removal 95-99%

Organics

Removal

99%

Particle

Rejection

99%

Bacteria

Removal

99.99%

Pure Water

Production Rate

(25℃,8Kg/cm2)

Standard : 10L/hour

Extension : 20L/hour

Pyrogen

Reduction

99% Material Polyamide Complex

The Young Lin aquaMAX can reject more than 99% of inorganic and organic contaminants in the feed water.

Thus, after permeation of the reverse osmosis membrane, the purified water contains less than 1% of the

contaminants present in the feed water. The aquaMAX uses 5.0 ㎛ prefilter to filter large and small particles in

order to prevent clogging or fouling of the RO membrane.

［Table 1-6］Feed Water Requirements

pH Range 3.0 10.0∼ Pressure(Kg/cm

) 1 - 5

TDS

〈 500 ppm

Temperature 4-35℃

Conductivity

〈 800 μS

Turbidity 1.0 NTU

Residual Chlorine < 0.1 ppm

(After Carbon filter)

The others If the feed water contains a

lot of bacteria, it adversely

affects the purified water

quality and damages the RO

membrane.

aquaMAX

-Basic 360 Series

［Table 1-7］Dimension, Power and Weight

Width 435 mm

Depth 370 mm

Dimension

Height 580 mm

aquaMAX 360 24.0 Kg

aquaMAX 361 24.5 Kg

aquaMAX 362 24.5 Kg

Weight

aquaMAX 363 25.0 Kg

Consumption 100 W

Power AC 110V/230V, 50/60Hz

Power

Fuse

Littlefuse 250V 1A

Part NO. 218001

aquaMAX

-Basic 360 Series

Chapter 2. Installation

※Handle with care not to change up side down at delivery.

2-1. Packing

The standard type of aquaMAX-Basic is consisted of following items. The filters are mounted inside of the

system.

［Figure 2-1］Components of aquaMAX Basic.

aquaMAX

-Basic 360 Series

1. Water Purification System (Fuse 250V, 1A : mounted on the fuse holder) 1 system

: 1 ea of PRE PACK, RO PACK, POST PACK(Included aquaMAX

-Basic 361/363 only)

2. Seal Hose Kit(Ø6 tubing :3m, Kit for connection of tab water) 1 ea

3. Tubings for the produced water and the drain water Ø6 : 3m each 2 ea

4. Tool kit for filter replacement 1 kit

5. Filter Cartridge (PRE PACK, POST PACK, RO PACK) 1 ea

: Filters are separately packed to avoid damage on delivery. Mount the filters

after installation of system

6. Operating manual 1 ea

7. Power cord 1 ea

2-2. CE Specification

2-2-1. Installation Requirements

Environmental conditions

- Indoor use only

- Altitude up to 2000m

- Temperature 5 to 40℃℃

- Maximum relative humidity 80% for temperature up to 30 decreasing linearly to 50% relative ℃

humidity at 40℃

- Pollution degree 2

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the

equipment may be impaired.

aquaMAX

-Basic 360 Series

2-2-2. Safety Indication

An explanation of symbols related to safety, which are used on the equipment.

-> Protective Earth

b) and -> Power On and Power Off

-> Caution, risk of electric shock

2-2-3. WEED GUIDE

This marking shown on the product or its literature, indicates that it should not be disposed

with other household wastes at the end of its working life. To prevent possible harm to the

environment or human health from uncontrolled waste disposal, please separate this from

other types of wastes and recycle it responsibly to promote the sustainable reuse of

material resources.

Household users should contact either the retailer where they purchased this product, or their local government

office, for details of where and how they can take this item for environmentally safe recycling.

Business users should contact their supplier and check the terms and conditions of the purchase contract. This

product should not be mixed with other commercial wastes for disposal.

aquaMAX

-Basic 360 Series

2-3. Installing Filters

［Figure 2-2］How to connect filters

1. Check there are 6 fittings for one-touch clip on upper part of where filters have been installed.

>Press down the clip connected to the fitting making a sound like "click".

: The fitting has been already pressed down at the first installation.

: If it's not pressed down, filter can't be fit in.

2. Insert the filter to fix into the marked fitting by making "click" sound.

>After inserted, check the installation by pressing down the up-side head of filter.

>There is a indicating mark at the lower part of filter not to install the filter upside down.

☞ CAUTION : Filter installation upside down causes the system malfunction and water quality problem.

3. For the R.O membrane pack, the one-touch fitting is on the lower part.

Press down the clip by making a sound like "click" and connect the fitting to the external exposed tubing by

making "click" sound.

4. Follow same direction as above 1 and 2 to connect R.O. Pre Pack and R.O. Post Pack except R.O

membrane pack.

aquaMAX

-Basic 360 Series

2-4. The Connection of Feed Water

［Figure 2-3］ The Connection of Feed Water

Cut the Ø6 seal hose tubing supplied with the system properly and connect to the one-touch type of FEED

fitting on the back-side. Then please connect the other side to the tap water.

2-5. The Connection of the Produced Water

For the aquaMAX 360, 362 type, close the one touch fitting on ION (PRODUCT 2) on the back side with a

supplied plug and insert Ø6 tube into the one touch fitting at R.O.(PRODUCT 1) as following ［Figure 2-3.］

Connect the other side of tubing to the reservoir tank

For the aquaMAX 361, 363 type, connect tubings to both R.O.(PRODUCT 1) and ION (PRODUCT2) as following

［Figure 2-3-1］. It can produce either R.O water or De-ionized water by selection from a service menu. It’s

available to connect a sensor to check the level of water in a tank when you connect a reservoir tank.

aquaMAX

-Basic 360 Series

［Figure 2-4］ The Connection of the Produced Water 1(aquaMAX 360, 362)

［Figure 2-5］ The Connection of the Produced Water 2(aquaMAX 361, 363)

aquaMAX

-Basic 360 Series

2-6. The Connection of the Rejection Water

Connect by pushing the supplied Ø6 tubing to the REJECT on the back side and place the other side of the

tubing on the nearest waste hole.

［Figure 2-6］ The Connection of the Rejection Water

aquaMAX

-Basic 360 Series

2-7. How to Connect Feed Water Kit

1. Purpose of Installation

On installation of water purification system, there are some difference at water pressure depending of location,

time and area. So, a decompression valve is built in the unit to prevent housing damage, pump error and fitting

separation. When you install water purification system, you must connect a tap water connector.

2. Details

1) Connection of tap water connector

a. Insert a bushing (1-1) of tap water connector(1) into a tap, and

then tighten a screw(+).

b. Turn a nipple (1-2) counterclockwise up to bushing completely.

-There is a rubber-ring to protect from leakage and helps installation.

3. Caution

The use with a booster pump is required when the water pressure of installation area is lower than

0.5kg/㎠ ~ 1kg/㎠ to meat the product flow rate on the specification.

aquaMAX

-Basic 360 Series

2-8. The Connection of Reservoir Tank Sensor (Optional)

1. Purpose

With use of a reservoir tank, it protects from overflowing of the produced water.

2. Details

1) Install a tank sensor on the cap of 20L or 50L PE tank.

2) Connect one side of connector of Level Switch Outer Cable to the other connector of which connected to a

tank sensor. The direction of Level Switch Outer Cable doesn’t matter.

3) Connect the other side of connector of installed reservoir tank to Level S/W at the rear side of the system.

3. Caution

The system keeps on 「Standby」 mode when the level of water is up at installation of Level Switch. You’re

only able to re-operate the system after reduce the produced water in the tank.

aquaMAX

-Basic 360 Series

Chapter 3. Operation

3-1. Operation Mode

To operate the aquaMAX, use a keyboard on upper of the front side. There are following modes available on

LCD.

Basic Mode

「Operate/Standby」 Select the 「Operate」or 「Standby」mode.

「Measure」 Use to measure following values during operation

- Temperature

- Conductivity of both the feed water and the produced water from RO

membrane

- Resistivity of Ion Exchange Filter / Ion Rejection Ratio of R.O membrane and

Ion Exchange Filter

「Service」 Select the following function on「Standby」mode.

- For the aquaMAX 361/363, select the rejection water(RO/ION) with Measure

button.

- Drain the low-grade water during initial flushing or operation.

- Use for decreasing inner pressure of filter.

- Notice for filter replacement.

「Select」 Use to perform 「Measure」 or 「Service」

LED Display

Power Confirm if power is supplied normally.

Operate Lights on 「Operate」 or 「Service」.

Standby Lights on 「Standby」 or 「Service」.

Fault Lights when normal operation is not possible.

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Young Lin aquaMAX-Basic 362 User manual

Brand: Young Lin

Model: aquaMAX-Basic 362

Type: User manual

This manual is also suitable for

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Young Lin aquaMAX-Basic 362 User manual

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Young Lin aquaMAX-Basic 362 User manual

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