Wel-Bilt 45 Watt Solar Kit Owner's manual

Brand: Wel-Bilt

Model: 45 Watt Solar Kit

Type: Owner's manual

45 WATT SOLAR KIT

OWNE R ’S MANUAL

WARNING:

Read carefully and understand all ASSEMBLY AND OPERATION

INSTRUCTIONS before operating. Failure to follow the safety rules and other

basic safety precautions may result in serious personal injury.

Item# 27344

Thank you very much for choosing a Wel-Bilt product! For future reference, please complete the

owner’s record below:

Model: Purchase Date:

Save the receipt, warranty and these instructions. It is important that you read the entire

manual to become familiar with this product before you begin using it.

This solar kit is designed for certain applications only. The distributor cannot be responsible

for issues arising from modification. We strongly recommend this solar kit not be modified

and/or used for any application other than that for which it was designed. If you have any

questions relative to a particular application, DO NOT use the solar kit until you have first

contacted the distributor to determine if it can or should be performed on the product.

For technical questions please call 1-800-222-5381.

Technical Specifications

Panel Dimensions

315mm W x 925mm L x 22mm thick

Panel

15 Watts per panel, 14.5 Volts output (working)

Peak Voltage

23.5 Voc (Open Circuit Volts)

Nominal Voltage

14.5 volts battery output

Adaptor Outlets from regulator

3 VDC, 6 VDC, 9VDC,12 VDC, 12 VDC

USB 5VDC output

12VDC female CLA output

Inverter female CLA output (for 12V inverter)

Accessories included

(2) 5 Watt, 12 Volt DC energy saving lamps

Multipurpose wire

Battery clamp wire

GENERAL SAFETY RULES

WARNING: Read and understand all instructions. Failure to follow all instructions listed below

may result in serious injury.

CAUTION: Do not allow persons to operate or assemble this 45 Watt Solar Kit until they

have read this manual and have developed a thorough understanding of how the solar panel

works.

WARNING: The warnings, cautions, and instructions discussed in this instruction manual

cannot cover all possible conditions or situations that could occur. It must be understood by the

operator that common sense and caution are factors that cannot be built into this product, but must be

supplied by the operator.

WARNING: When working around batteries, always follow the manufacturer’s instructions.

SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY CONSIDERATIONS

45 WATT SOLAR KIT MAINTENANCE AND CARE

Do not modify the 45 Watt Solar Kit in any way. Unauthorized modification may impair the

function and/or safety and could affect the life of the equipment. There are specific applications

for which the 45 Watt Solar Kit was designed.

Always check for damaged or worn out parts before using the 45 Watt Solar Kit. Broken

parts will affect the 45 Watt Solar Kit operation. Replace or repair damaged or worn parts, contact

your point of purchase.

When 45 Watt Solar Kit should be secured in place out of the reach of children.

Avoid exposing solar panels to partial sunlight or shadows. Partial sunlight can cause hot spots

on the panel.

Do not wear metallic jewelry when working on electrical equipment.

Do not drop tools or other item on the glass of the solar module

Do not pour chemicals on module when cleaning

LOCATION

Determine where you want to position the solar panels.

Ensure Solar Panels are facing true south for maximum sun exposure. Ensure there are no

obstructions in front of the Solar Panels so they receive optimum sunlight.

ASSEMBLY OF THE TILT MOUNTING SYSTEM

Slide the left and right triangle frame (6a and 6b) into slot 1 and slot 3 on both ends of the top and

bottom link bars (6d and 6c) as seen in fig 1.

Push the top link bar (6d) down to slot 2 to lock assembly in place. See Fig 2.

Secure the frame to its mounting location with hardware (not supplied) through the four holes at

the bottom of the left and right triangle frames.

Carefully place each solar panel on the front of the frame so that the bottom of each solar panel

fits in to each slot at the bottom of the frame assembly.

Lock the two eye hooks on the back center frame into the two protruding bolts on the top link bar

(6d)

INSTALLATION OF THE SOLAR PANELS TO THE REGULATOR

Use the 3-in-1 adaptor to connect the Solar Panels in parallel by connecting the J-plugs together.

Run wires from solar panels through weatherproof grommets to where the charge controller is

located.

Connect the ‘O-Rings’ to the solar terminals on the regulator by unscrewing the terminal caps and

placing the ‘O-Rings’ on the terminals ensuring the correct polarity is observed

(Positive [red, +], Negative [black, -]). See Fig 4.

Replace the terminal caps to secure the ‘O-Rings’ in place.

Secure all connections using terminals and ensure all connections are safe with no bare

connections exposed.

Note: For overview of wiring see Fig 3.

CONNECTING THE REGULATOR TO THE BATTERIES

Connect the O-Rings to the Battery Terminals on the regulator by unscrewing the terminal caps

and placing the O-Rings on the terminals, ensuring the correct polarity is observed

(Positive [red, +], Negative [black, -]). See Fig 4.

Connect the Black Clamp (Negative -) to the negative terminal on the battery. Then, connect the

Red Clamp (Positive +) to the positive terminal on the battery.

To charge the batteries the Regulator must be switched ON.

Note: Do not change the order above to avoid any risks of electric shock.

OPERATION

The Regulator provides the following protection while charging:

Overcharge Protection – When battery is charging and because full, the regulator will shut off

power if the voltage goes too high (above 14.5 Volts) to prevent damage to the battery.

Over-Discharge Protection – When the battery is being used and the charge level goes too low

(Below 11 Volts) the regulator will shut off the power output to prevent damage to the battery. If

this happens refrain from using the battery and charge it until the voltage readout shows 13 Volts.

Overload Protection – If the output current exceeds 4 Amps, the fuse will blow to prevent any

damage to the regulator. If this occurs, have a qualified technician replace the fuse.

Note: The regulator must be turned on to activate the protective functions.

This system can also be used to power other small 3 Volt, 5 Volt, 6 Volt and 9 Volt DC appliances.

Insert the appropriate plug on the multi-purpose adaptor into your appliance.

The adaptor has 3 Volt, 5 Volt, 6 Volt and 9 Volt DC plugs.

Insert the plug on the other end of the wire into the appropriate DC outlet on the regulator.

The 5 Volt plug is for USB devices only (cable not included).

Note: Once finished, ensure the appliance the Multi-Purpose Adaptor are unplugged from the regulator.

Digital Voltage Meter

To activate the Digital Voltage Meter simply depress the Switch for Digital Voltage Meter button

located on the left hand side of the Digital Voltage Meter.

This will give a readout of the battery voltage.

Note: It is recommended to leave the Digital Voltage Meter off when not monitoring the battery voltage as

the voltage meter consumes energy.

Using the 12 Volt Lights

Insert the plugs from the 12 Volt Lights into any

one of the sockets on the regulator, as shown in

Fig. 6.

Turn regulator to the On position.

To turn the lights off, simply turn the Regulator off

or unplug them from the unit.

TROUBLESHOOTING

If battery charge is not active or maintained, please observe the following:

Ensure all connections are tight and secure

Ensure correct polarity has been observed during installation

The Solar Panel should be placed where it will receive most sunlight and not obstructed by

any objects or shade.

MAINTENANCE

Clean and inspect the Solar Panel monthly or more frequently if necessary.

While cleaning, place an opaque cover over the Solar Panels to ensure no current is being

produced.

Use mild, non-abrasive cleaning products with soft clothes and/ or paper towels.

DO NOT use excess amounts of water.

Inspect the general condition of the system. Check for loose hardware, wiring insulation

damage or weathering, cracked glass, open housing, loose or corroded contacts and any

other condition that may affect its safe operation.

Inspect and maintain batteries according to supplier’s guidelines.

WARNING: Wear electrically insulated gloves at all times. Disconnect all Solar

Panels and batteries.

FURTHER SAFETY INFORMATION

Observe manufacturer’s safety procedures when working around batteries and other

electrical equipment.

Product is designed to be used on 12 Volt configurations in parallel ONLY Positive(+) to

Positive(+), Negative(") to Negative(")

Product will not charge, non"rechargeable batteries

Product should be placed in a well-ventilated area, free from flammable gases.

This product may occasionally produce more current and/or voltage than its rated output.

Increase output ratings by 25% when determining component required voltage and amperage

ratings.

Part

Description

Qty

Left Triangle Frame

Right Triangle Frame

Bottom Link Bar

Wel-Bilt 45 Watt Solar Kit Owner's manual

Brand: Wel-Bilt

Model: 45 Watt Solar Kit

Type: Owner's manual

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Wel-Bilt 45 Watt Solar Kit Owner's manual

Wel-Bilt 45 Watt Solar Kit Owner's manual

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