Chicago Pneumatic Auto Feed Drills & Tappers User manual

Chicago Pneumatic
Brand
Chicago Pneumatic
Model
Auto Feed Drills & Tappers
Category
Power drills
Type
User manual
Chicago
Pneumatic
TM
Auto Feed Drills & TappersAuto Feed Drills & Tappers
AFD Features
2
Integral belt tensioner on
AFDE and AFTE models
l Modular components for flexibility of
speed and function
l Simple interfaces for communicating to
other equipment
l Control options including peck feed, dwell
and skip feed
Desoutter Auto Feed Drill and Tapper Features
Rigid cast aluminium housing
Motor Powers up to 2.2kW(3.OHP)
Optional hydraulic control unit for fine
feed control and reduction of ‘break
through’ force
New crosshead design providing high
torque resistance
Front of tools
sealed to IP64**
** AFD415, AFDE400/410 and AFDE600/610/62O tools only
Heavy duty belts and pulleys on AFDE
and AFTE models.
Modular Control Block Options
A1 - Full Feature Block
l Pneumatic signal ports for stop, start and
cycle complete
l Facility for using proximity switches to
sense depth and datum positions
l Control of feed and retract speed
A6 - Simple Control Block
l Forward and retract port for control via
remote valves
l Facility for using proximity switches to
sense depth and datum positions
Interchangeable modular output spindles including
multiple spindle and tapping heads
Dynamic thrusts up to 2670N (600lbf)
General Information
l All performance data is obtained at a line pressure of 6.3±0.15 bar in accordance with ISO2787 (1984).
l All speeds are nominal.
l Performance data is subject to alteration without prior notice.
l Unless stated otherwise dimensions are in mm.
l All imperial dimensions and performance data have been calculated from the measured metric values.
l Sound levels are ±2dB(A) measured using CAGI-PNEUROP test code.
l Before using an AFD always refer to the operating and warning instructions supplied with the tool.
l For AFD models maximum power is achieved at 50% of no load speed.
AFD Applications
Ease of Incorporation into Machine or Process
3
l Extensive range of mounting clamps
l Control interfaces to link AFD(E) to other equipment through pneumatics or electrically
l Single signal required for AFD(E) to perform cycle
l Output signals at datum and depth
l Electric motor mounting on 200, 400 and 600 series can be rotated through 180º
Modular Design
l Flexibility of unit function and speed
l Common components in differing models reducing inventory
l Multiple spindle head options
l Drill and tapping options for all models
Model Codes
Model Type
Pneumatic Feed and Drive
AFD205, AFD215 0.22kW (0.29HP)
AFD415 0.38kW (0.50HP)
AFD/AFT60 0.52kW (0.70HP)
Pneumatic Feed, Electric Drive
AFDE200 0.25kW (0.33HP)
AFDE400, AFDE600 0.33kW (0.40HP)
AFDE410, AFDE610 0.75kW (1.00HP)
AFDE620 1.10kW (1.50HP)
AFDE700 1.50kW (2.00HP)
AFDE710 2.20kW (3.00HP)
Electric Feed and Drive via Leadscrew
AFTE270 0.18kW (0.24HP)
AFTE470 0.38kW (0.50HP)
AFTE480 0.75kW (1.00HP)
Output Spindle**
Output spindle to be supplied.
Control Block
A1 – Full feature type* – Automatic cycle
A6 – Simple type** – Remote cycle control
A7 – Leadscrew type – PNP
A8 – Leadscrew type – NPN
No Load Speed
The free output speed of the drill or tapper
with no drilling or tapping load applied.
* Not required on AFTE models.
** Does not apply for AFD60 and AFT60.
How to Order
AFDE400AFDE400 28502850
A1A1 B24B24
Model Code Model Code No Load SpeedNo Load Speed Control BlockControl Block Output SpindleOutput Spindle
—— ——
++
l Options of compact AFD205 or long stroke AFD215
l High thrust / size ratio
l Capacity up to 5mm (3/16”) in aluminium
l Modular output spindles
Drilling Pneumatic Drive
AFD205/ AFD215 pneumatic drive
TOOL TYPE POWER THRUST STROKE WEIGHT
HP N mm kg
SPEED 650, 1000, 2700, 4350, 10000, 18700
AFD205 0.30 400 50 3.9
AFD215 0.30 400 90 4.2
AFD60 pneumatic drive
l Heavy duty pneumatic unit
l Chuck supplied fitted to tool, 10mm (3/8”) for 1600-4300rpm and 13mm (1 / 2”) for
550-1000rpm
l Full feature control block fitted as standard
l Capacity up to 16mm (5/ 8”) in aluminium, 12mm(1 /2") in mild steel
TOOL TYPE POWER THRUST STROKE WEIGHT
HP N mm kg
AFD60 0.70 1200 95 8.1
SPEED 550, 700, 1000, 1600, 2100, 3000, 4300
AFD415 pneumatic drive
l Compact unit design
l Long working stroke of 100mm (3.94”)
l Spindle sealed to IP64 standard
l Capacity up to 8mm (5/16”) in mild steel, 10mm (3/8”) in aluminium
l Modular output spindles
AFD415 0.51 706 100 6.2
SPEED 490, 790, 1250, 2100, 3400, 5400, 7000, 18000
TOOL TYPE POWER THRUST STROKE WEIGHT
HP N mm kg
What is an AFD?
A wide range of accessories allow the tools to be configured to suit the application and
include mounting clamps, output spindles, multiple spindle heads and various control
options for interfacing with PLC’s or pneumatics.
l AFD/AFT – Pneumatic Feed and Drive
l AFDE – Pneumatic Feed with Electric Drive
l AFTE – Electric Drive and Feed via a Leadscrew
The Desoutter range of Auto Feed Drills and Tappers are fixture mounted tools combining
linear feed and rotation for machining and tapping operations.
There are 3 basic model types:
4
AFDE600 0.44 1557 100 17.4
AFDE610 1.00 1557 100 18.4
AFDE620 1.47 1557 100 22
TOOL TYPE POWER THRUST STROKE WEIGHT
HP N mm kg
TOOL TYPE POWER THRUST STROKE WEIGHT
HP N mm kg
TOOL TYPE POWER THRUST STROKE WEIGHT
HP N mm kg
l Compact unit size
l High speed options up to 22400 rpm @ 50Hz, 26900 rpm @ 60Hz with K42 output
l Capacity up to 5mm (3/16”) in aluminium
l Modular output spindles
Drilling Electric Drive
AFDE200 electric drive
AFDE200 0.34 320 90 10.1
SPEED 850, 1200, 2350, 2850, 3750, 4600, 5250, 8000, 10000
l Comprehensive speed range 330-10000 rpm @ 50Hz, 400-11900 rpm @ 60Hz
l 0.33kW (0.44HP) and 0.75kW (1.00HP) options
l Capacity up to 10mm (3/8”) in aluminium or 8mm (5/16”) in mild steel
l Spindle sealed to IP64 standard
l Modular output spindles
AFDE400 0.44 724 100 11.4
AFDE400/ AFDE410 electric drive
SPEED 330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250, 8000, 10000
AFDE410 1.00 724 100 12.4
SPEED 330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250, 8000
l 3 power ratings to give optimum power / thrust combination
l Heavy duty belts and pulley drive with integral belt tensioner
l Capacity up to 12mm (½”) in mild steel
l Spindle sealed to IP64 standard
l Modular output spindles
AFDE600/ AFDE610/ AFDE620 electric drive
SPEED 330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250
TOOL TYPE POWER THRUST STROKE WEIGHT
HP N mm kg
l Heavy duty drill unit
l Base mounted with cross key location
l Compact design
l Capacity up to 20mm (3/4”) in mild steel
l Hydraulic feed option available upon request to provide up to 7400N (1660 lbf) of thrust
AFDE700/ AFDE710 electric drive
SPEED 140, 280, 460, 950, 1400, 1900, 2850, 4750
AFDE700 2.00 2670 127 63
AFDE710 2.95 2670 127 63
5
l Comprehensive range of tapping tools
l Tapping gearboxes feature push-pull drive which automatically reverses when the tool
returns (except AFDE700)
l Capacity up to 22mm (3/4”) in aluminium, 16mm (5/8”) in mild steel
6
Tapping Electric Drive — AFDE tappers
Tapping Pneumatic Drive — AFDE / AFT tappers
TOOL TYPE SPEED POWER TORQUE STROKE WEIGHT
rpm HP Nm mm kg
AFDE200-850 850 0.34 2.4 90 1 1.1
AFDE200-1200 1200 0.34 1.8 90 1 1.1
AFDE400-330 330 0.44 8.6 100 12.8
AFDE400-550 550 0.44 5.2 100 12.8
AFDE400-900 900 0.44 3.2 100 12.8
AFDE400-1200 1200 0.44 2.4 100 12.8
AFDE410-330 330 1.00 19.6 100 13.8
AFDE410-550 550 1.00 1 1.8 100 13.8
AFDE410-900 900 1.00 7.2 100 13.8
AFDE410-1200 1200 1.00 5.4 100 13.8
AFDE600-330 330 0.44 8.6 100 20.1
AFDE600-550 550 0.44 5.2 100 20.1
AFDE600-900 900 0.44 3.2 100 20.1
AFDE600-1200 1200 0.44 2.4 100 20.1
AFDE610-330 330 1.00 19.6 100 21.1
AFDE610-550 550 1.00 1 1.8 100 21.1
AFDE610-900 900 1.00 7.2 100 21.1
AFDE610-1200 1200 1.00 5.4 100 21.1
AFDE700-140 140 2.00 92 127 63
AFDE700-280 280 2.00 46 127 63
AFDE700-460 460 2.00 28 127 63
AFDE700-950 950 2.00 13.6 127 63
tapping electric drive with pneumatic feed – push-pull
The following tools require suitable output spindles to fit a tapping head:
AFDE200 K32
AFDE600 B24
AFDE610 B24
TOOL TYPE OUTPUT SPINDLE
How to order
Examples:
AFDE200 - 850 - A1 + K32 + 357193(H21)
AFDE400 - 550 - A1 + B7
AFDE610 - 900 - A1 + B24 + 383813(J19)
The following tools require suitable
output spindles to fit a tapping head:
AFD205 K32
AFD215 K32
TOOL TYPE OUTPUT SPINDLE
How to order
Examples:
AFD205 - 650 - A1 + K32 + 357193(H21)
AFD215 - 1000 - A6 + K32 + 357193(H21)
AFD415 - 790 - A1 + B7
AFT60 - 700
tapping pneumatic drive and feed – push-pull
AFD205-650 650 0.30 4.3 50 4.5
AFD205-1000 1000 0.30 2.8 50 4.5
AFD215-650 650 0.30 4.3 90 4.8
AFD215-1000 1000 0.30 2.8 90 4.8
AFD415-490 490 0.51 9.9 100 6.6
AFD415-790 790 0.51 6.1 100 6.6
AFD415-1250 1250 0.51 3.9 100 6.6
AFT60-550 550 0.70 12.1 95 11.9
AFT60-700 700 0.70 9.5 95 11.9
TOOL TYPE SPEED POWER TORQUE STROKE WEIGHT
rpm HP Nm mm kg
AFDE200
AFDE400/410
AFDE600/610
AFD205/215
AFD415
AFT60
l Compact tapping units
l Tapping gearboxes feature push-pull drive which automatically reverses when the tool
returns
l Capacity up to 12mm (1/2”) in aluminium, 8mm (5/16”) in mild steel
AFTE480-180 180 1.00 35.8 60 26.5
AFTE480-330 330 1.00 19.5 60 26.5
AFTE480-550 550 1.00 11.7 60 26.5
AFTE480-900 900 1.00 7.2 60 26.5
AFTE480-1200 1200 1.00 5.4 60 26.5
AFTE480-1450 1450 1.00 4.4 60 26.5
REPLACEMENT ORDERING THREAD SIZE/
LEADSCREW/ CODE PITCH
NUT ONLY
part no.
350923 L23 0 BA
350933 L24 1 BA
350943 L25 2 BA
350953 L26 3 BA
350963 L27 4 BA
350973 L28 5 BA
350983 L29 6 BA
REPLACEMENT ORDERING THREAD SIZE/
LEADSCREW/ CODE PITCH
NUT ONLY
380373 L34 0.25
369933 L33 0.30
369923 L32 0.35
359303 L31 0.40
359293 L30 0.45
350713 L1 0.50
350723 L2 0.60
350733 L3 0.70
350743 L4 0.75
350753 L5 0.80
350763 L6 1.00
part no.
402723 L38 80 TPI
391533 L36 64 TPI
391543 L37 56 TPI
390333 L35 48 TPI
350803 L10 40 TPI
350813 L11 36 TPI
350823 L12 32 TPI
350833 L13 28 TPI
350843 L14 26 TPI
350853 L15 24 TPI
350993 L22 1/8” NPT(27 TPI)
SHAPE REPLACEMENT ORDERING THREAD SIZE/
LEADSCREW/ CODE PITCH
NUT ONLY
leadscrew / nut assemblies AFTE270
l Light duty high speed leadscrew tappers
l Features 0.18kW (0.24HP) brake motor
l Supplied fitted with proximity switches for depth,
datum and ‘no hole’ sensing, PNP or NPN
l Quick release interchangeable leadscrew and nut
assembly
l Capacity up to 6mm (1/4”) in aluminium, 3mm (1/8”) in
mild steel depending on thread form
7
Tapping Leadscrew
AFTE270 leadscrew
TOOL TYPE SPEED POWER TORQUE STROKE WEIGHT
rpm HP Nm mm kg
AFTE270-1 100 1 100 0.24 1.4 60 12
AFTE270-1300 1300 0.24 1.1 60 12
AFTE270-1850 1850 0.24 0.9 60 12
AFTE270-2350 2350 0.24 0.7 60 12
AFTE270-2950 2950 0.24 0.6 60 12
Proximity switches
included with tool.
Control Blocks : A7 – PNP Switches, A8 – NPN Switches
l High power brake motors with options of 0.38kW
(0.50HP) or 0.75kW (1.00HP)
l Supplied fitted with proximity switches for depth,
datum and ‘no hole’ sensing, PNP or NPN
l Quick release interchangeable leadscrew and nut
assembly
l Capacity up to 10mm (3/8”) in mild steel, 16mm (5/8”)
in aluminium depending on thread form
AFTE470 / AFTE480 leadscrew
380373 L34 0.25
369933 L33 0.30
369923 L32 0.35
359303 L31 0.40
359293 L30 0.45
350713 L1 0.50
350723 L2 0.60
350733 L3 0.70
350743 L4 0.75
350753 L5 0.80
350763 L6 1.00
350773 L7 1.25
350783 L8 1.50
350793 L9 1.75
part no.
402723 L38 80 TPI
391533 L36 64 TPI
391543 L37 56 TPI
390333 L35 48 TPI
350803 L10 40 TPI
350813 L11 36 TPI
SHAPE REPLACEMENT ORDERING THREAD SIZE/
LEADSCREW/ CODE PITCH
NUT ONLY
leadscrew / nut assemblies AFTE470 / 480
350823 L12 32 TPI
350833 L13 28 TPI
350843 L14 26 TPI
350853 L15 24 TPI
350863 L16 22 TPI
350873 L17 20 TPI
350883 L18 19 TPI
350893 L19 18 TPI
350903 L20 16 TPI
350913 L21 14 TPI
402793 L39 12 TPI
part no.
350923 L23 0 BA
350933 L24 1 BA
350943 L25 2 BA
350953 L26 3 BA
350963 L27 4 BA
350973 L28 5 BA
350983 L29 6 BA
350993 L22 1/8” NPT(27 TPI)
Control Blocks
A7 – PNP Switches
A8 – NPN Switches
AFTE470-180 180 0.50 17.9 60 25
AFTE470-330 330 0.50 9.8 60 25
AFTE470-550 550 0.50 5.9 60 25
AFTE470-900 900 0.50 3.6 60 25
AFTE470-1200 1200 0.50 2.7 60 25
AFTE470-1450 1450 0.50 2.2 60 25
AFTE470
AFTE480
Proximity SensorProximity Sensor
Leadscrew
Nut
Leadscrew
Nut
Leadscrew Leadscrew
Quick release
Leadscrew and
Nut Assembly
Quick release
Leadscrew and
Nut Assembly
Proximity SensorProximity Sensor
Leadscrew
Nut
Leadscrew
Nut
Leadscrew Leadscrew
Quick release
Leadscrew and
Nut Assembly
Quick release
Leadscrew and
Nut Assembly
8
Control Blocks and Interfaces
Control Blocks
A1 Full Feature Control Block
Part No. 436313
A6 Simple Control Block
Part No. 103862
Electrical Interfaces (not included with control blocks)
C10 Part No. 438223
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
2 x Solenoid Valves (NC)
C11 Part No. 438233
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
1 x Solenoid Valve (NC)
1 x Solenoid Valve (NO)
C12 Part No. 438243
Comprises :
2 x M8 Proximity Switches NPN (NO)
2 x Plug-in Cables
2 x Solenoid Valve (NC)
C3 Part No. 104002
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
C5 Part No. 104842
Comprises :
2 x M8 Proximity Switches NPN (NO)
2 x Plug-in Cables
Solenoid Valves
ALL 24V DC
NC – Valve normally closed
NO – Valve normally open
Proximity Switches
All 10-30V DC
NC – Normally closed
NO – Normally open
AFD60 / AFT60 Control Block (Supplied fitted)
Electrical Inputs and Outputs
24VD.C. Switched Red
OV. Common Black
24VD.C. Switched Green
Switch Yellow
Switch Common White
Switch Blue
Air connection as above
except M port which is
negative at datum.
To invert signal use kit
Part No. 104822
Electrical Interface
Part No. 79532
24V DC
Comprises:
2 metre cable Adaptor
and O ring Interface block
Air Connections
R Air Return Port – Connects to breather port in nose of tool to provide
extra retract capability with heavy front end attachments (1/8” BSP)
ST Start Button – For manual operation and set-up
1 Remote Start Signal Port Pulse (M5)
SP Manual Stop Button – Interrupts cycle and returns AFD to datum
P Remote Stop Signal Port – Requires external signal pulse for
returning the unit to datum rest position (M5)
O Air inlet (1/4” BSP or 1/4” NPT)
M Work Cycle Complete Port – Used for sequence control with other
AFD’s clamps, index tables, etc (positive at datum position) (M5)
O Depth Stop Signal Port – Used with external circuits such as dwell or
pecking (1/8” BSP)
Retract rate adjustment control
Advance rate adjustment control
Feed rate adjustment control
F Feed port (1/8” BSP)
RN Return port (1/8” BSP)
Electrical Connections
S1 Start solenoid
S2 Stop solenoid
SW1 Datum return (M8 x 1.00)
SW2 Depth position (M8 x 1.00)
l Interchangeable modular output spindles
l Precision option for collet types, R2 and R36
Used when hole depth is five times hole diameter. Helps clear chips, avoids overheating and bit
breakage. Hole accuracy is improved. For use with Full Feature Control Block.
peck feed control
25mm (1”) stroke 92282
50mm (2”) stroke 92292
75mm (3”) stroke 92302
D4
D5
D6
Minimises burring on breakthrough. Constant feed maintained in all operating conditions.
Hydraulic fluid sealed for life.
9
AFD Control Options
adjustable feed control unit
2.3 544 0.73 25 199 30.1 91942
2.3 544 0.73 50 276 55.5 91952
2.3 544 0.73 75 352 80.9 91962
4.1 357 0.45 102 417 106 104452
4.1 357 0.45 127 474 132 104462
MIN. PLUNGER MAX. LOAD MINIMUM FEED RATE MAX. STROKE A B PART NO.
OPERATING LOAD AT 2230N (500LBS) LOAD
kg kg mm mm mm mm
D1
D2
D3
D7
D8
Used to dwell drill at bottom of stroke. Can be used to spot face, blind hole polish, friction weld
plastic components and spin rivet. For use with Full Feature Control Block.
dwell control
Dwell Control Unit Complete 92372
Dwell for AFD60 78482
E1
—
skip feed control
Skip Drilling – custom H.C.U.’s available on request.
Skip control ensures minimum cycle times without
breakthrough burrs when drilling tubes, pocketed
castings etc, with two controlled feed movements
linked by a distance of fast travel.
Information Required
1. Depth of first cut
2. Depth of skip
3. Depth of second cut
4. Drill point anlge
AFD205 / AFD215, AFDE200, AFTE270
Output Spindles
High Speed Output K42 Collect Chuck can be fitted to any AFDE200 375263 <5250 rpm
Spindle to step up speed by 4.28 : 1.
Note: Max allowable speed 27000 rpm.
FUNCTION ORDER FEATURES PART NO. RECOMMENDED
CODE SPEED RANGE
Collect Chuck K2 See range of collets. 357183 <18800 rpm
No. 1 Jacobs Taper K32 No. 1 Jacobs Taper and for use with chucks or. 382213 <9600 rpm
Output Spindle multi spindle heads
Tapping Head H21 4.5-8.0MM (3/16”-5/16”) capacity. 357193 <1200 rpm
Output Spindle
25.5mm (1”)
FUNCTION ORDER CODE DESCRIPTION PART NO.
Standard machine taper.
Adapts to numerous standard machining
heads and equipment.
Tooling spindles for ‘automotive’ preset
tooling.
Tooling spindles for ‘automotive’ preset
tooling.
Accepts straight shank drills up to
20mm diameter (7/8”)
T34
T3
T33
T2
ISO30 output taper, DIN 2080
Preset tooling spindle to DIN 55O58
Accepts tooling to DIN 6327
28m diameter, 85mm (3.25”) deep
Preset tooling spindle to T.M. Smith standard
1
1 ” diameter, 3.3”(84mm) deep
/
16
ER32 collet output spindle (see collets)
Maximum drill depth 48mm (1.89”)
362443
362453
373333
362463
Drive spindle for use with multi-head
or angle head.
T35
Drive adaptor for multi-heads or angle head
373343
10
AFD415, AFDE400 / 410, AFDE600 / 610 / 620, AFTE470 / 480
Output Spindles
FUNCTION ORDER FEATURES PART NO. RECOMMENDED
CODE SPEED RANGE
10mm (3/8”) key
Adjustable Chuck B1 Part No. Includes chuck key 327723 <9600
Output Spindle
Up to 7mm (0.276”) collet capacity(See Collet Range)
B2 Standard Output Assembly 326573
R2 Precision Output Assembly 384113
Integral Collet Chuck
Output Spindle
<1800
Up to16mm (0.63”) collet capacity(See Collet Range)
R36 Precision Output Assembly 389273
Large Integral Collet
Chuck Output Spindle
<1800
B24 No.2 Jacobs Taper A = 30 (1.18”) 326593
B32 No.1 Jacobs Taper A = 24.1 (0.95”) 355263
B16 B16 Taper Output A = 34.8 (1.37”) 368163
Taper Output Spindle
and for use with
chucks and multi
spindle heads
<9600
B7 3.5 - 6.5mm (9/64” - 1/4”) capacity 92362
B8 4.5 - 8mm (3/16” - 5/16”) capacity 92892
AFD415, AFDE400
410 Tapping Head
Output Spindle
<1450
B33 Standard Output Assembly 356373
ØAØB C D
ins ins ins ins
5/8" 1 2.62 2.85
Preset Tooling
TMS Standard
Output Spindle
<5450
AFDE700 / 710
AFDE600 / 610
4.5 - 9.5mm (3/16” - 3/8”) capacity
Tapping Head J19 383813 <1450
For use with B24 output
Output Spindle
B3 Standard Output Assembly 326563
ØAØB C D
mm mm mm mm
16 25 74 79
Preset Tooling
DIN55058
Output Spindle
<5450
1/4” fem. hex. drive. Torque range 0.3 - 11 Nm
324903
B5
(2.7 - 100 ins. lbs.)
5/16” fem. hex. drive. Torque range 0.3 - 11 Nm
324913
B6
(2.7 - 100 ins. lbs.)
AFD415, AFDE400
Externally Adjustable
Screwdriver Head
Output Spindle
<2100
Angle heads available to order to suit
AFDE400/410/600/610/620/700/710/AFD4115
11
Collets
For use with B2 (326573), R2 (384113), K2 (357183), K42 (375263), ER11 TYPE
size part no. size part no. size part no.
0.5 - 1.0 (0.020 - 0.039) 52582
1.1 - 1.5 (0.043 - 0.059) 52592
1.6 - 2.0 (0.063 - 0.079) 52602
4.1 - 5.0 (0.161 - 0.197) 52652
5.1 - 6.0 (0.201 - 0.234) 52662
6.1 - 7.0 (0.240 - 0.276) 52672
2.1 - 2.5 (0.083 - 0.098) 52622
2.6 - 3.0 (0.102 - 0.118) 52632
3.1 - 4.0 (0.121 - 0.157) 52642
For use with R36 (389273) ER25 TYPE
6.0 - 7.0 (0.236 - 0.276) 104942
7.1 - 8.0 (0.279 - 0.315) 104952
8.1 - 9.0 (0.319 - 0.354) 104962
9.1 - 10.0 (0.358 - 0.394) 104972
10.1 - 11.0 (0.397 - 0.433) 104982
11.1 - 12.0 (0.437 - 0.472) 104992
12.1 - 13.0 (0.476 - 0.512) 105002
13.1 - 14.0 (0.516 - 0.551) 105022
14.1 - 15.0 (0.555 - 0.591) 105032
15.1 - 16.0 (0.594 - 0.630) 105042
For use with T2 (362463) ER32 TYPE
5.0 - 6.0 (0.197 - 0.236) 105092
6.1 - 7.0 (0.240 - 0.276) 105102
7.1 - 8.0 (0.279 - 0.315) 105122
8.1 - 9.0 (0.319 - 0.354) 105132
9.1 - 10.0 (0.358 - 0.394) 105142
10.1 - 11.0 (0.397 - 0.423) 105152
11.1 - 12.0 (0.437 - 0.472) 105162
12.1 - 13.0 (0.476 - 0.512) 105172
13.1 - 14.0 (0.516 - 0.551) 105182
14.1 - 15.0 (0.555 - 0.591) 105192
15.1 - 16.0 (0.594 - 0.630) 105202
16.1 - 17.0 (0.634 - 0.669) 105222
17.1 - 18.0 (0.673 - 0.709) 105232
18.1 - 19.0 (0.713 - 0.748) 105242
19.1 - 20.0 (0.752 - 0.787) 105252
drilling chucks
Chucks
FUNCTION DESCRIPTION PART NO.
6.5mm (1/4”) Key Adjustable Chuck
10mm (3/8”) Key Adjustable Chuck
13mm (1/2”) Key Adjustable Chuck
Part No. Includes Chuck Key. Use with No. 1 standard
Jacobs taper outputs K32 and B32
Part No. Includes Chuck Key. Use with No. 2 standard
Jacobs taper output B24
Part No. Includes Chuck Key. Use with No. 2 standard
Jacobs taper output B24
29492
34752
34332
tapping chucks
JACOBS TAPER FITTING AB ØTAP SHANK
mm mm mm
Tapping Chucks with flexible Collet (included)
Spare or replacement Collets
No. 1 64 27 3.5-6.5
No. 1 64 27 4.5-8
No. 2 79 37 4.5-9.5
2-4.5mm (5/64-3/16”) Capacity to suit 29462 / 29452
3.5-6.5mm (9/64-1/4”) Capacity to suit 29462 / 29452
4.5-8mm (3/16-5/16”) Capacity to suit 29462 / 29452
4.5-9.5mm (3/16-3/8”) Capacity to suit 34742
9-12.5mm (9/32-1/2”) Capacity to suit 34742
29462
75142
29452
34742
29482
29472
36172
39242
drill bit/ cutter adaptor
Morse Taper Adaptor
Ø 10mm Shank Cutter Adaptor
No. 2 Jacobs female taper to No. 2 Morse female taper
Fits thread of Single Collet Chuck – Part Nos. 326573
and 384113 and Multi Heads – Part Nos. 52362,
52462, 92162, 92172, 104022, 104062
34862
53232
multiple spindle heads
Fixed and adjustable spindle multi-heads
When ordering state number of spindles, diameter of
holes, material to be drilled and hole pattern required
When ordering state details of application, material to
be machined, size and depth to cut
—
—
Multi-spindle drilling / tapping heads
Angle heads/ Offset heads
AFD205 AFD415 AFD60 AFDE600 AFDE700 AFTE270 AFTE-470
AFD215 AFDE400 AFDE610 AFDE710 AFTE-480
AFDE200 AFDE410 AFDE620
12
chuck guards
Guards
FEATURES TOOL TYPES PART NO.
To prevent the user inadvertently touching
rotating parts
Control Top Guard to enclose crosshead
(Supplied with AFD60 as standard)
AFD205/215, AFDE200, AFTE270
AFD415, AFDE400/410, AFTE470/480
AFD60/AFDE600/610/620
AFD60, AFT60
66132
66122
304863
259093
control head gu rda
A B C D
210mm 236mm 108mm 55mm
(8.3”) (9.3”) (4.3”) (2.2”)
AFD/AFT silencer
Silencers
Exhaust silencer fitted with 1/4” BSP screw-in
silencer
AFD205, AFD215
AFD415
AFD60, AFT60
91262
70642
70652
AFD205/215 HCU inverting kit
Miscellaneous Accessories
HCU Inverting Assembly
Particularly for use with AFD205 for applications with
height restrictions
381003
AFD205/215, AFDE200, AFTE270 sealing ring
Sealing Ring
Threaded on to nose of unit in place of protection cap.
Forms seal on quill shaft to prevent ingress of swarf.
104432
l Range of adjustable spindle positions for 2, 3 and 4 spindle heads
l Special fixed spindle heads available for non standard hole patterns or dedicated applications
drilling
Multiple Spindle Heads
NUMBER SPINDLE MAXIMUM AFD205 AFD415 AFD60 AFDE600 AFDE700 AFTE270 AFTE-470 COLLET
OF CENTERS COLLET AFD215 AFDE400 AFDE610 AFDE710 AFTE-480 TYPE
SPINDLES OR PCD SIZE AFDE200 AFDE410 AFDE620
2 9.5-54 4.00 174183 92142 – – – – – A
2 12.7-64 6.50 – 92152 – – – – – B
2 18.4-87.3 7.00 – 92162 52362 104062 – – – C
2 19-95 9.50 – 106662 204183 106672 – – – D
2 41.1-109.9 7.00 – 92172 52462 104022 – – – C
3 inline 19.0-57.1 9.50 – 107552 107572 107562 – – – D
3 PCD 27.9-104.1 9.50 – 107582 107602 107592 – – – D
4 PCD 42.7-118.9 9.50 – – 107622 107612 – – – D
Fixed – – – MSD100 MSD200 MSD200 MSD300 – – –
Multiple Spindle Head Part Numbers
tapping
2 9.5-54 4.00 – – – – – 174183 92142 A
2 12.7-64 6.50 204173 92222 – – – – 92152 B
2 18.4-87.3 7.00 – 92232 – 104122 – – 92162 C
2 19-95 9.50 – 106682 204193 106692 – – 106662 D
2 41.1-109.9 7.00 – 92242 – 104072 – – 92172 C
3 inline 19.0-57.1 9.50 – 107632 107652 107642 – – 107552 D
3 PCD 27.9-104.1 9.50 – 107662 107682 107672 – – 107582 D
4 PCD 42.7-118.9 9.50 – – 107702 107692 – – – D
Fixed – – – MST100 MST200 MST200 MSD300 – MSD100 –
output spindles for use with multiple spindle heads
K32 B24 – B24 T35 K32 B24
How to order
Examples:
AFDE200-2850-A1 + K32 + 174183
AFD415-3400-A6 + B24 + 107552
AFDE610-900-A1 + B24 + 107672
AFD60-2100 + 52362
AFDE70-950-A1-T35 + MSD300
52362 8500 18.4-87.3 – – 62 115 60 193.5
52462 8500 41.1-109.9 – – 62 137 60 193.5
92142 5300 9.5-54 – – 50.8 83 50.8 175.4
92152 5300 12.7-64 – – 50.8 83 50.8 175.4
92162 8500 18.4-87.3 – – 62 1 15 60 196
92172 8500 41.1-109.9 – – 62 137 60 196
92222 1400 12.7-64 – – 50.8 83 50.8 233.8
92232 1400 18.4-87.3 – – 62 115 60 253
92242 1400 41.1-109.9 – – 62 137 60 253
104022 8500 41.1-109.9 – – 62 137 60 196
104062 8500 18.4-87.3 – – 62 115 60 196
104072 1400 41.1-109.9 – – 62 137 60 233.5
104122 1400 18.4-87.3 – – 62 115 60 196
106662 5300 19-95 – – 76 124 68.3 212
106672 5300 19-95 – – 76 124 68.3 211
106682 1500 19-95 – – 76 124 68.3 261.5
106692 1500 19-95 – – 76 124 68.3 260
107552 5300 19-57.1 – – 99.2 142.9 68.3 212.3
107562 5300 19-57.1 – – 99.2 142.9 68.3 188
107572 5300 19-57.1 – – 99.2 142.9 68.3 212.3
107582 5300 – 27.9 104.1 120.3 132.6 68.3 212.3
107592 5300 – 27.9 104.1 120.3 132.6 68.3 211.2
107602 5300 – 27.9 104.1 120.3 132.6 68.3 188
107612 5300 – 42.7 118.9 147.6 130.4 68.3 211.2
107622 5300 – 42.7 118.9 147.6 130.4 68.3 188
107632 900 19-57.1 – – 99.2 142.9 68.3 261.5
107642 900 19-57.1 – – 99.2 142.9 68.3 260
107652 900 19-57.1 – – 99.2 142.9 68.3 259.9
107662 900 – 27.9 104.1 120.3 132.6 68.3 261.5
107672 900 – 27.9 104.1 120.3 132.6 68.3 260
107682 900 – 27.9 104.1 120.3 132.6 68.3 259.9
107692 900 – 42.7 118.9 147.6 130.4 68.3 260
107702 900 – 42.7 118.9 147.6 130.4 68.3 259.9
174183 5300 9.5-54 – – 50.8 83 50.8 169.5
204173 5300 12.7-64 – – 50.8 83 50.8 206.1
204183 5300 19-95 – – 76 124 68.3 188
204193 700 19-95 – – 76 124 68.3 260.4
PART NO. MAXIMUM MAX. / MINI. MINIMUM MAXIMUM C D F H
SPEED CENTERS PCD PCD
13
adjustable spindle
Multiple Spindle Heads
dimensions
rpm mm mm mm mm mm mm mm
fixed spindle
MSD100 5300 9.5-63.5 9.5/12.7 63.5 56-81.8 37/40.5 168/175.4
MST100 1400 9.5-63.5 9.5/12.7 63.5 56-81.8 37/40.5 227.8/233.8
MSD200 5300 19-95 19 95 100.8-126.2 57.2 211.1
MST200 700 19-95 19 95 100.8-126.2 57.2 260
MSD300 3500 17.4-157 17.4 157 150-225 26-41 221-241
MST300 1500 17.4-157 17.4 157 150-225 26-41 221-241
PART NO. MAXIMUM MAX. / MINI. MINIMUM MAXIMUM OE F H
SPEED CENTERS PCD PCD
rpm mm mm mm mm mm mm
Spindle Coolant Adaptor for the AFDE700 Series
Two types of spindle coolant adaptors are now available for the AFDE700/710.
The adaptors are available with the ER32 style collect holder (maximum collet 20mm) or a 32mm
‘U’ drill holder. Both are supplied with DIN2080 ISO30 male tapers to fit the T34 output and
include a support pillar mounted to the front of the AFDE to take the torque reaction.
The heads are fully sealed and coolant enters the head via a port on the side of the head suitable
for 10mm O.D. and 7mm I.D. pipe.
Maximum Speed – 5000 rpm
Maximum Coolant Pressure – 25 bar
Weight – Approx 7 kg (15.5lbs)
ER Collet Type Part No. 107792
32mm ‘U’ Drill Type Part No. 107802
QUILL DATUMQUILL DATUM
DrillingDrilling
QUILL DATUMQUILL DATUM
TappingTapping
2 spindles
adjustable
2 spindles
adjustable
3 spindles
inline adjustable
3 spindles
inline adjustable
3 spindles
adjustable
3 spindles
adjustable
4 spindles rectangular
adjustable
4 spindles rectangular
adjustable
2 – 3 – 4 – 5
spindles fixed
2 – 3 – 4 – 5
spindles fixed
14
Multiple Spindle Heads
Collets
0.5 52582
0.6 52582
0.7 52582
0.8 52582
0.9 52582
1 60002 39442 52582
1.1 60022 39452 52592
1.2 60032 39462 52592
1.3 60042 39472 52592
1.4 60052 39482 52592
1.5 60062 39492 52592
1.6 60072 27852 52602
1.7 60082 39502 52602
1.8 60092 27862 52602
1.9 60102 39522 52602
2 60122 27872 52602 39302
2.1 60132 27882 52622 39322
2.2 60142 27892 52622 39322
2.3 60152 27902 52622 39342
2.4 60162 27922 52622 39352
2.5 60172 27932 52622 39362
2.6 60182 27942 52632 39372
2.7 60192 27952 52632 39382
2.8 60202 27962 52632 39392
2.9 60222 27972 52632 39402
3 60232 27982 52632 39422
3.1 60242 27992 52642 39432
3.2 60252 28002 52642 34902
3.3 60262 28032 52642 34932
3.4 60272 28042 52642 34942
3.5 60282 28052 52642 34952
3.6 60292 28062 52642 34962
3.7 60302 28082 52642 34982
3.8 60322 28092 52642 34992
3.9 60332 28102 52642 35002
4 60342 28122 52642 35022
SIZE COLLET TYPE
AB CD
mm
4.1 28132 52652 35032
4.2 28142 52652 35042
4.3 28152 52652 35052
4.4 28162 52652 35062
4.5 28172 52652 35072
4.6 28182 52652 35082
4.7 28192 52652 35092
4.8 28202 52652 35102
4.9 28222 52652 35122
5 28232 52652 35132
5.1 28252 52662 35152
5.2 28272 52662 35172
5.3 28282 52662 35182
5.4 28292 52662 35192
5.5 28302 52662 35202
5.6 28322 52662 35222
5.7 28332 52662 35232
5.8 28342 52662 35242
5.9 28352 52662 35252
6 28372 52662 35272
6.1 28382 52672 35282
6.2 28392 52672 35292
6.3 28402 52672 35302
6.4 39532 52672 35332
6.5 39542 52672 35342
6.6 52672 35352
6.7 52672 35362
6.8 52672 35382
6.9 52672 35392
7 52672 35402
SIZE COLLET TYPE
AB CD
mm
7.1 35422
7.2 35432
7.3 35452
7.4 35462
7.5 35472
7.6 35492
7.7 35502
7.8 35522
7.9 35532
8 35552
8.1 35562
8.2 35572
8.3 35582
8.4 35592
8.5 35602
8.6 35622
8.7 35632
8.8 35652
8.9 35672
9 35682
9.1 35692
9.2 35722
9.3 35732
9.4 35752
9.5 35762
SIZE COLLET TYPE
AB CD
mm
Applications
l Collects for multiple spindle heads
l Types A, B and D are threaded types
l Type C are Er11 type
15
Auto Feed Drill and Tapper Applications
Application
!
Hydraulic cylinder
!
Drilling and tapping Ø6mm holes in alloy steel
Tool Type
!
4 AFD41-1250-A1-B2 with skip feed control unit
!
1 AFTE47-830-A6-B24 with tapping chuck and
control box
!
1 R12104X 4 station rotary table
!
Parallel and base clamps, tubes
Cycle Time
!
20 seconds
Application
!
Carburettor components
!
Drilling 2 Ø3mm and a Ø10mm hole in aluminium
casting
Tool Type
!
2 AFD22-4350-A1-K2 with hydraulic control units
!
1 AFD60-1600
!
Base and bar clamps
!
1 R12104H 4 station rotary table with hydrocheck
Cycle Time
!
5 seconds per component
Application
!
Aluminium casting
!
Drilling and tapping Ø8mm holes
Tool Type
!
2 AFD41-3400-A6-B2
!
2 AFD41-790-A6-B8
!
All tools fitted with interface kits and exhaust
collectors
!
Mounted on bar clamps to vertical slides for
positioning
Cycle Time
!
Under 20 seconds
Application
!
Automotive component
!
Drilling Ø6.4mm hole, 32mm deep and 4 Ø5.5mm
holes in mild steel
Tool Type
!
AFD60-3000 fitted with 2 spindle head and
hydraulic check unit
!
AFD41-2100-A1-B1 fitted with 50mm peck feed kit
!
2 AFD22-2700-A1-K32 with chucks and hydraulic
check units
!
Mounted on swivel and right angle clamps, base
clamps and tubes
Cycle Time
!
12 seconds
Application
!
Air conditioning parts
!
Drilling 2 Ø6mm holes and spot facing 6 Ø16mm
holes 1.5mm deep in cast aluminium replacing
operations performed by a CNC machine
Tool Type
!
2 AFDE41-2350-A1-B2 fitted with interface kits
and hydraulic check units
!
AFE70-460-A1-T35 fitted with a 6 spindle head
and dwell kit
!
AFDE41 in bar, swivel, right angle and base
clamps and tube
Cycle Time
!
8 -9 seconds
Application
!
Stainless steel component
!
Drilling Ø4mm and Ø8mm holes
Tool Type
!
AFDE41-1220-A1-B1 fitted with 25mm
hydraulic check units
!
AFDE62-860-A1-B1 fitted with 25mm hydraulic
check unit
!
Both tools mounted in swivel, right angle and
base clamps with tubes
Cycle Time
!
8 seconds
Right Angle Clamp
Mounting Clamps
Base Clamp Swivel clamp
Part No. Part No.Part No.
61842
76302
32542
61802
76332
32502
61822
76342
32522
Pillar Support Bar Clamp Parallel clamp
Part No. Part No.Part No.
61852
76272
32532
61832
76352
32492
61862
—
—
AFD205, AFDE200, AFTE270
AFD415, AFDE400/410, AFTE470/480
AFD60, AFT60, AFDE600/610/620
AFD205, AFDE200, AFTE270
AFD415, AFDE400/410, AFTE470/480
AFD60, AFT60, AFDE600/610/620
Used
with
AFD
type
Used
with
AFD
type
Chicago Pneumatic Sales,
A Division of Atlas Copco (India) Ltd.
Chemtex House, Hiranandani Gardens,
Powai, Mumbai-400 076.
Websites : www.chicagopneumatic.com
MUMBAI : 2570 89 94, 2570 89 11
DELHI : 5161 50 91, 2638 69 32
KOLKATA : 2226 15 76, 2246 98 53
CHENNAI : 2483 55 11, 2483 55 09
PUNE : 2543 21 05
JSB-05-03
Part No.
Mounting Columns
Column Length
AFD205, AFDE200, AFTE270
AFD415, AFDE400/410, AFTE470/480
AFD60, AFT60, AFDE600/610/620
228mm 305mm 457mm 610mm 760mm 915mm 1220mm228mm 305mm 457mm 610mm 760mm 915mm 1220mm
39702 39722 39732 39742 39752 — —39702 39722 39732 39742 39752 — —
— — — 32562 — 32572 32582— — — 32562 — 32572 32582
9452 9462 9472 9482 — — —9452 9462 9472 9482 — — —
Used with
AFD type
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Chicago Pneumatic Auto Feed Drills & Tappers User manual

Chicago Pneumatic
Brand
Chicago Pneumatic
Model
Auto Feed Drills & Tappers
Category
Power drills
Type
User manual
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