MQ Power DCA6SPX4F Operating instructions

Brand: MQ Power

Model: DCA6SPX4F

Category: Power generators

Type: Operating instructions

OPERATION MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

MODEL DCA6SPX4F

PORTABLE GENERATOR

(KUBOTA D1105-E4B-BGDE-1-S1 DIESEL ENGINE)

Revision #2 (03/12/21)

To ﬁnd the latest revision of this publication or

associated parts manual, visit our website at:

www.mqpower.com

PAGE 2 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

PROPOSITION 65 WARNING

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 3

If you believe that your vehicle has a defect that could cause a crash or could cause

injury or death, you should immediately inform the National Highway Trafﬁc Safety

Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244.

If NHTSA receives similar complaints, it may open an investigation, and if it ﬁnds

that a safety defect exists in a group of vehicles, it may order a recall and remedy

campaign. However, NHTSA cannot become involved in individual problems

between you, your dealer, or Multiquip.

To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-

327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:

Administrator

NHTSA

1200 New Jersey Avenue S.E.

Washington, DC 20590

You can also obtain information about motor vehicle safety from

http://www.safecar.gov.

REPORTING SAFETY DEFECTS

PAGE 4 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

TABLE OF CONTENTS

DCA6SPX4F

60 Hz Generator

Proposition 65 Warning ........................................... 2

Reporting Safety Defects ......................................... 3

Table of Contents ..................................................... 4

Nameplate/Safety Information ................................. 5

Safety Information ............................................. 6–11

Speciﬁcations (Generator) ..................................... 12

Speciﬁcations (Engine) .......................................... 13

Dimensions ............................................................ 14

Installation ....................................................... 16–17

General Information ............................................... 18

Components (Generator) ....................................... 19

Components Control Panel ................................... 20

Components (Engine) ............................................ 21

Load Applications .................................................. 22

Inspection/Setup .............................................. 23–26

Operation ......................................................... 27–28

Operation/Shutdown .............................................. 29

Maintenance .................................................... 30–35

Troubleshooting (Generator) .................................. 36

Troubleshooting (Generator/Engine) ..................... 37

Troubleshooting (Engine) ................................. 38–39

Generator Wiring Diagram ..................................... 40

Engine Wiring Diagram .......................................... 41

NOTICE

Speciﬁcations are subject to change without notice.

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 5

SAFETY DECALS

Safety decals are attached to the generator as shown in

Figure 1. Keep these safety decals clean at all times. When

the safety decals become worn or damaged, contact your

nearest dealer or the Multiquip Parts Department.

NOTICE

For safety decals part numbers, reference parts manual.

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Utilser un générateur à l’ intérieur VOUS TUERA EN QUELQÙES MINUTES.

120

OFF

GAC-2.2H

Honda Engines

120V

15A

GR PRISE DE

TERRE

AC CIRCUIT BREAKER

INTERRUPTEUR DE

COURANT PRINCIPAL

NEUTRAL BONDED TO FRAME

NEUTRE MIS A LA MASSE A

LA CARCASSE DU MOTEUR

211052

120

OFF

GAC-2.2H

Honda Engines

120V

15A

GR PRISE DE

TERRE

AC CIRCUIT BREAKER

INTERRUPTEUR DE

COURANT PRINCIPAL

NEUTRAL BONDED TO FRAME

NEUTRE MIS A LA MASSE A

LA CARCASSE DU MOTEUR

211052

120

OFF

GAC-2.2H

Honda Engines

120V

15A

GR PRISE DE

TERRE

AC CIRCUIT BREAKER

INTERRUPTEUR DE

COURANT PRINCIPAL

NEUTRAL BONDED TO FRAME

NEUTRE MIS A LA MASSE A

LA CARCASSE DU MOTEUR

211052

NEVER use in enclosed or partially

enclosed areas.

Utilisation INTERDITE dans un

espace clos ou partiellement clos.

ONLY use outdoors and away from

open windows, doors, and vents.

Utilisation UNIQUEMENT à l’ extér leur

portes et trous d’ aération

Exhaust contains carbon monoxide, a poison gas you cannot see or smell.

Les gaz d’ échappement contiennent du monoxyde de carbon, un gaz toxique

invisible et inodore.

A90400010

WARNING

Operation of this equipment may create

sparks that can start fires around dry

vegetation.

A spark arrestor may be required.

The operator should contact local fire

agencies for laws or regulation relating

to fire prevention requirements.

Des étincelles pouvant enflammer la

végétation séche environnante peuvent être

produites pendant le fonctionnement de cet

équipement.

Un pare–étincelles peut être requis.

L’opérateur doit contacter les agences

anti–incendie locales pour s’ informer

des lois ou feglementations concernant les

exigences de prévention–incendie

A90400020

DANGER

Gas explosifs

Gardez le bouchon ventilateur au niveau et bien serré

POISON

Cigarettes, flammes ou étincelles peuvent causer I’explosion de la

batterìe. Protégez toujours le visage et les yeux quand à proximité de la

batterìe. Ne chargez pas la batterìe, n’utilisez pas les cablesde démarrage

ou n’ajustez pas les poteaux de la batterìe sans instructions or pratique

Gardez les enfants à distance

Contient de l’acide sulfurique. Evitez tout contact avec la peau, les

yeux ou vêtements. En cas d’accident rincez avec de l’eau et appelez un

médecin immédiatement.

peut causer des brûlures sévères

A63210140

DANGER

Cigarettes, ames or sparks could cause battery to explode. Always

shield eyes and face from battery

. Do not charge or use booster cables

or adjust post connections without proper instruction and training.

EXPLOSIVE GASES

KEEP VENT CAPS TIGHT AND LEVEL

POISON

CAUSES SEVERE BURNS

Contains sulfuric acid.A void contact with skin, eyes or clothing. In

event of accident ush with water and call a physician immediately.

KEEP OUT OF REACH OF CHILDREN

A63210110A

CAUTION/ATTENTION

HOT PARTS can burn skin.

DO NOT touch until the machine

has sufficiently cooled.

A65200040A

Danger de brûlure, pièces chaudes.

Ne touchez pas avant que l’appareil

ne soit suffisamment refroidi.

B90400040

WARNING

MOVING PARTS can cause

severe injury.

DO NOT operate with doors

open.

Stop engine before servicing.

EMISSION CONTROL INFORMATION

SUPPLEMENTAL LABEL

KUBOTA

KUBOTA Corporation

XXXXX

XXXXXX

XXXX

XXXXX

XXXXXXX

XXXX

XXXXX

XXXXXX

XXXX

XXXXX

XXXXXXX

XXXX

XXXXX

XXXXXX

XXXX

XXXXX

XXXXXXX

XXXX

WHISPERWATT

6kW AC GENERATOR

AC VOLTMETER

VOLTOMETRE CA

HOUR METER

COMPTEUR D’ HEURE

HOURS

MAIN AC CIRCUIT BREAKER

DISJONCTEUR PRINCIPALE

DE COURANT CA

DECREASE

DIMINUTION

INCREASE

AUGMENTATION

VOLTAGE REGULATOR

REGULATEUR DE TENSION

211052

STARTER SWITCH

COMMTATEUR

DE DEMARRAGE

STOP

ARRET

RUN

MARCHE

HEAT

PRECHAUFFAGE

START

DEMARRAGE

120

240

XXXXXXX

WHISPERWATT

DIESEL POWERED AC GENERATOR

MODEL: DAC-6SPX4F

AC GENERATOR/ GENERATRICE CA

XXXXXXX

INC.

XXXXXXX

SERIAL No.

XXXXXXX

XXXXX

XXXXXX

XXXX

XXXXX

XXXXXXX

XXXX

XXXXXXX

DIESEL ENGINE/ MOTEUR DIESEL

XXXXXXX

XXXXX

XXXXXX

XXXX

XXXXX

XXXXXXX

XXXX

GENERTRICE CA DIESEL

Avant de brancher unité à un bâtiment, un

interrupteur d’isolation doit être installé par

un technicien diplômé.

Utiliser cet appareil sans I’interrupteur d’isolation

peut entraîner des blessures graves voires mortelles.

cette

ATTENTION!

A35200050

Before connecting this generator to any building’s

electrical system, a licensed electrician must install

an isolation (transfer) switch.

Serious injury or death may result without this

transfer switch.

WARNING!

A35200030A

READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR

SERVICING THIS MACHINE.

ALWAYS KEEP UNAUTHORIZED INEXPERICENCED

UNTRAINED PEOPLE AWAY FROM THIS MACHINE.

MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL

BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE

IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED

BEFORE SERVICING THE MACHINE OR COMING IN

CONTACT WITH ANY MOVING PART. IF EQUIPMENT IS

ELECTRICAL PLUG.

NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING

ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL

BEFORE ADDING FUEL OR OIL.

A55200070A

CAUTION! ATTENTION!

II est impératif de lire le manuel d’utilisation

avant d’utiliser ou de réparer cet équipement.

II est impératif degarder tout personnel non

authorisé ou non qualifié à distance de cet equipement.

Assurez vous que tout equipement de sécurité est

fonctionnel avant d’engager l’equipement. Assurez vous

que le moteur est éteint et que le fil de la bougie

est d’econnecté avant de réparer la machine ou vant

tout contact avec toute pièce en mouvement.

Si l’equipement est alimenté par un moteur électrique

débranchez l’appareil.

Ne laissez jamis l’appareil sans supervision quand

il est en marche, II est impératif d’arrêter le

motour et de la laisser refroidir avant d’ajouter

de l’huile ou du carburant.

A5520080

CAUTION!

A3520000A

Do not use in rain or snow.

ATTENTION!

Ne pas utiliser en cas de

pluie ou neige.

A63210090A

Dangerous

Gas/Gas

dangereux

Only qualified personnel should install, use,

or service this equipment.

Seul un personnel qualifié devrait avoir

l’authorisation d’installer d’utilisier ou

de réparer cet équipement.

Only operate machine in well

ventilated areas.

Do not inhale exhaust gases.

N’utilizez l’equipment que dans

des endroits bien aérés.

Ne respirez paz les gas d’échappement.

WARNING/ATTENTION

A55200180

WARNING/ATTENTION

HOT COOLANT can cause severe burns.

Do not remove cap if radiator is hot.

Liquide réfrigérant chaud peut causer

des brûlures graves.

N’ôtez pas le capuchon si le radiateur

est chaud.

A55100100

WARNING /

To avoid injury, you MUST

read and understand

operator’s manual before

using this machine.

This machine to be operated

by qualified personnel only.

Pour éviter toute blessure,

vous devez llre et comprendre

le manuel de l’ utilisateur

avant d’utiliser cette manuel.

Cette machine doit étre

opérer par un personnel

qualifié.

Demandez une formation si

nécessaire.

AVERTISSEMENT

A63210100A

Electrical

shock hazard

Possibilité

de choc

electrique

Only qualified personnel should install, use,

or service this equipment.

Seul un personnel qualifié devrait avoir

l’authorisation d’installer d’utilisier ou

de réparer cet équipement.

Do not touch output terminals or internal

wiring while unit is operating.

Turn off power before servicing.

Ne touchez ni les terminaux externes ou le

cablage electrique interne lorsque que

l’équipement est en operation.

Eteindre avant de réparer.

THE POSSIBILITY EXISTS OF ELECTROCUTION IF

GENERATOR/WELDER IS NOT PROPERLY GROUNDED.

ALWAYS CONNECT EARTH GROUND (GROUND ROD) TO

GENERATOR G.F.C.I. GROUND TERMINAL.

IL Y AURAIT UN RISQUE D’ÉLECTROCUTION À MOINS

QUE LA GÉNÉRATRICE/SOUDEUSE NE SOIT PROPREMENT

MISE À LA TERRE. S’ASSURER DE RELIER À LA MASSE

(BARRE DE MASSE) LA BORNE DE MISE À LA TERRE

G.F.C.I. DE L’APPAREIL.

GROUND ROD FOR

EARTH GROUND

BARRE DE MASSE

CONNECT TO BUILDING

GROUND IF REQUIRED

ARELIER À LA MASSE

D’OUVRAGE EVENTUELLEMENT

GROUND TERMINAL

PRISE DE TERRE

GROUND CABLE

#8 MINIMUM

CÂBLE DE MASSE

#8 MINIMUM

REFERENCE NEC 250-52 (C)

RÉFERÉNCE NEC 250-52 (C)

8 FT. MINIMUM

8 PIEDS MINIMUM

FOR FURTHER GROUNDING

INSTRUCTIONS READ MANUAL

POUR PLUS DE DÉTAILS

CONCERNANT LA MISE Á LA

TERRE, LIRE LE MANUEL

A91110030

CAUTION/ ATTENTION

Do not operate with open doors.

N’ utilisez pas l’unité quand

les portes sont ouvertes.

A55200120

SIDE VIEW

FRONT VIEW

TOP VIEW

SIDE VIEW

Figure 1. Safety Decals

PAGE 6 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

SAFETY INFORMATION

Do not operate or service the generator before reading the

entire manual. Safety precautions should be followed at all

times when operating this generator. Failure to read and

understand the safety messages and operating instructions

could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you

about potential hazards that could injure you or others. The

safety messages speciﬁ cally address the level of exposure

to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION

or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,

COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this

generator will be referenced with hazard symbols which

may appear throughout this manual in conjunction with

safety messages.

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 7

SAFETY INFORMATION

GENERAL SAFETY

CAUTION



NEVER operate this generator without proper protective

clothing, shatterproof glasses, respiratory protection,

hearing protection, steel-toed boots and other protective

devices required by the job or city and state regulations.



NEVER operate this generator when not

feeling well due to fatigue or illness, or when

on medication.



NEVER operate this generator under the inﬂ uence of

drugs or alcohol.



ALWAYS check the generator for loosened threads or

bolts before starting.



NEVER use the generator for any purpose other than

its intended purposes or applications.

NOTICE



This generator should only be operated by trained and

qualiﬁ ed personnel 18 years of age and older.



Whenever necessary, replace nameplate, operation and

safety decals when they become difﬁ cult to read.



Manufacturer does not assume responsibility for any

accident due to equipment modiﬁ cations. Unauthorized

modiﬁ cation of the generator will void all warranties.



NEVER use accessories or attachments that are not

recommended by MQ Power for this generator. Damage

to the generator and/or injury to the user may result.



ALWAYS know the location of the nearest

ﬁ re extinguisher.



ALWAYS know the location of the nearest

ﬁ rst aid kit.

 ALWAYS know the location of the nearest phone or keep

a phone on the job site.

Also, know the phone numbers

of the nearest ambulance, doctor, and

ﬁ re department.

This information will be invaluable in the case of an

emergency.

GENERATOR SAFETY

DANGER

 NEVER operate the generator in an

explosive atmosphere or near combustible

materials. An explosion or ﬁ re could result

causing severe bodily harm or even death.

WARNING

 NEVER disconnect any emergency or safety devices

These devices are intended for operator safety.

Disconnection of these devices can cause

severe injury,

bodily harm or even death

. Disconnection of any of

these devices will void all warranties.

CAUTION

 NEVER

lubricate components or attempt service on a

running generator.

NOTICE

 ALWAYS

ensure the generator is on level ground

before use.

 ALWAYS

keep the generator in proper running condition.



Fix damage to the generator and replace any broken

parts immediately.

 ALWAYS

store the generator properly when it is not

being used. The generator should be stored in a clean,

dry location out of the reach of children and unauthorized

personnel.

PAGE 8 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

SAFETY INFORMATION

ENGINE SAFETY

DANGER



The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can

cause death if inhaled.



The engine of this generator

requires an adequate, free

ﬂ ow of cooling air. NEVER

operate this equipment in

any enclosed or narrow area

where free ﬂ ow of the air is

restricted. If the air ﬂ ow is

restricted it will cause injury to people and property and

serious damage to the equipment or engine.



When operating the generator outdoors, DO NOT place

the generator near doors, windows or vents that could

allow carbon monoxide to enter and build up in occupied

spaces.

WARNING



NEVER place hands or fingers inside the engine

compartment when the engine is running.



NEVER operate the engine with heat shields or

guards removed.



Keep ﬁ ngers, hands, hair and clothing away

from all moving parts to prevent injury.



NEVER operate the generator with the

doors open. Stop the engine before servicing.



DO NOT remove the radiator cap while the

engine is hot. High pressure boiling water

will gush out of the radiator and severely

scald any persons in the general area of

the generator.



DO NOT remove the coolant drain plug while the engine

is hot. Hot coolant will gush out of the coolant tank and

severely scald any persons in the general area of the

generator.



DO NOT drain the engine oil while the engine is hot. Hot

oil will gush out and severely scald any persons near

the generator.

 Operation of the generator may create sparks that

can start ﬁ res around dry vegetation. A spark arrestor

may be required. The operator should contact local ﬁ re

agencies for laws or regulations relating to ﬁ re prevention

requirements.

CAUTION

 NEVER touch the hot exhaust manifold,

mufﬂ er or cylinder. Allow these parts to cool

before servicing the generator.

NOTICE

 NEVER

run the engine without an air ﬁ lter or with a dirty

air ﬁ lter. Severe engine damage may occur. Service the

air ﬁ lter frequently to prevent engine malfunction.

 NEVER tamper with the factory settings

of the engine or engine governor. Damage

to the engine or generator can result if

operating in speed ranges above the

maximum allowable.



Wet stacking is a common problem with diesel engines

which are operated for extended periods with light or

no load applied. When a diesel engine operates without

sufﬁ cient load (less than 30-35% of the rated output),

it will not operate at its optimum temperature. This will

allow unburned fuel to accumulate in the exhaust system,

which can foul the fuel injectors, engine valves and

exhaust system, including turbochargers, and reduce

the operating performance.

In order for a diesel engine to operate at peak efﬁ ciency,

it must be able to provide fuel and air in the proper ratio

and at a high enough engine temperature for the engine

to completely burn all of the fuel.

Wet stacking does not usually cause any permanent

damage and can be alleviated if additional load is

applied to relieve the condition. It can reduce the system

performance and increase maintenance. Applying an

increasing load over a period of time until the excess

fuel is burned off and the system capacity is reached

usually can repair the condition. This can take several

hours to burn off the accumulated unburned fuel.

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 9

SAFETY INFORMATION

 State Health Safety Codes and Public Resources

Codes specify that in certain locations, spark arresters

must be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed

to prevent accidental discharge of sparks or ﬂ ames

from the engine exhaust. Spark arresters are qualiﬁ ed

and rated by the United States Forest Service for this

purpose. In order to comply with local laws regarding

spark arresters, consult the engine distributor or the

local Health and Safety Administrator.

FUEL SAFETY

DANGER



NEVER start the engine near spilled fuel or combustible

ﬂ uids. Diesel fuel is extremely ﬂ ammable and its vapors

can cause an explosion if ignited.



ALWAYS refuel in a well-ventilated area, away from

sparks and open ﬂ ames.



ALWAYS use extreme caution when working with

ﬂ ammable liquids.



NEVER fill the fuel tank while the engine is

running or hot.



NEVER overﬁ ll the fuel tank. Spilled fuel can ignite if it

comes into contact with hot engine parts or sparks from

the ignition system.



Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and ﬂ ames.



NEVER use fuel as a cleaning agent.



NEVER smoke around or near the

equipment. Fire or explosion could result

from fuel vapors or if fuel is spilled on a

hot engine.

TOWING SAFETY

CAUTION



Check with your local county or state safety

towing regulations, in addition to meeting

Department of Transportation (DOT)

Safety Towing Regulations, before towing

your generator.

 Refer to the MQ Power trailer manual for additional safety

information.



In order to reduce the possibility of an accident

while transporting the generator on public roads,

ALWAYS

make sure that the trailer that supports the

generator and the towing vehicle are both mechanically

sound and in good operating condition.

 ALWAYS shut down the engine before transporting.



Make sure the hitch and coupling of the towing

vehicle are rated equal to or greater than the trailer

gross vehicle weight rating.

 ALWAYS

inspect the hitch and coupling for wear.

NEVER

tow a trailer with defective hitches, couplings,

chains, etc.



Check the tire air pressure on both the towing vehicle and

the trailer.

Inﬂ ate trailer tires as indicated on side wall

of tire.

Also check the tire tread wear on both vehicles.

 ALWAYS

make sure the trailer is equipped with

safety chains.

 ALWAYS properly

attach the trailer’s safety chains to

the towing vehicle.

 ALWAYS

make sure the vehicle and trailer directional,

backup, brake, and trailer lights are connected and

working properly.

 DOT requirements include the following:

• Connect and test electric brake operation.

• Secure portable power cables in cable tray with

tie wraps.

 The maximum speed for highway towing is

55 MPH

unless posted otherwise. Recommended off-road towing

is not to exceed 15 MPH

or less depending on the type

of terrain.



Avoid sudden stops and starts. These can cause skidding

or jackkniﬁ ng. Smooth, gradual starts and stops will

improve towing.

 Avoid sharp turns to prevent rolling.



The trailer should be adjusted to a level position at all

times when towing.

PAGE 10 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

SAFETY INFORMATION

 Raise and lock the trailer wheel stand in the upright

position when towing.



Place chock blocks underneath the wheels to prevent

rolling while parked.



Place support blocks underneath the trailer’s bumper

to prevent tipping while parked.



Use the trailer’s swivel jack to adjust the trailer height to

a level position while parked.

ELECTRICAL SAFETY

DANGER



NEVER touch the output terminals

during operation. Contact with the

output terminals during operation can

cause electrocution, electrical shock,

or burn.



The electrical voltage required to

operate the generator can cause severe injury or even

death through physical contact with live circuits. Turn the

generator and all circuit breakers OFF before performing

maintenance on the generator or making contact with

the output terminals.



NEVER insert any objects into the output

receptacles during operation. This is

extremely dangerous. The possibility exists

of electrical shock, electrocution or death.



Backfeed to a utility system can cause

electrocution and/or property damage.

NEVER connect the generator to a

building’s electrical system without

a transfer switch or other approved

device. All installations should be

performed by a licensed electrician in accordance

with all applicable laws and electrical codes. Failure to

do so could result in electrical shock or burn, causing

serious injury or even death.

Power Cord/Cable Safety

DANGER



NEVER let power cords or cables lay in water.



NEVER stand in water while AC power from the

generator is being transferred to a load.

 NEVER use damaged or worn cables or cords when

connecting equipment to the generator. Inspect the

insulation for cuts.

 NEVER grab or touch a live power

cord or cable with wet hands. The

possibility exists of electrical shock,

electrocution or death.

 Make sure power cables are securely

connected to the generator’s output receptacles.

Incorrect connections may cause electrical shock and

damage to the generator.

NOTICE

 ALWAYS

make certain that the proper power or

extension cord has been selected for the job. See the

Cable Selection Chart in this manual.

Grounding Safety

DANGER

 ALWAYS

make sure that electrical circuits are properly

grounded to a suitable earth ground (ground rod) per

the National Electrical Code (NEC) and local codes

before operating the generator.

Severe injury or

death by electrocution

can result from operating an

ungrounded generator.

 NEVER use gas piping as an electrical ground.

BATTERY SAFETY

DANGER

 DO NOT

drop the battery. There is a possibility that the

battery will explode.

 NEVER expose the battery to open ﬂ ames,

sparks, cigarettes, etc. The battery contains

combustible gases and liquids. If these

gases and liquids come into contact with a

ﬂ ame or spark, an explosion could occur.

WARNING

 ALWAYS wear safety glasses when

handling the battery to avoid eye irritation.

The battery contains acids that can cause

injury to the eyes and skin.

 Use well-insulated gloves when picking up the battery.

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 11

SAFETY INFORMATION

 ALWAYS keep the battery charged. If the battery is not

charged, combustible gas will build up.



ALWAYS recharge the battery in a well-ventilated

environment to avoid the risk of a dangerous concentration

of combustible gases.



If the battery liquid (dilute sulfuric acid) comes into

contact with clothing or skin, rinse skin or clothing

immediately with plenty of water.



If the battery liquid (dilute sulfuric acid) comes into

contact with eyes, rinse eyes immediately with plenty

of water and contact the nearest doctor or hospital to

seek medical attention.

CAUTION



ALWAYS disconnect the NEGATIVE battery terminal

before performing service on the generator.



ALWAYS keep battery cables in good working condition.

Repair or replace all worn cables.

ENVIRONMENTAL SAFETY/DECOMMISSIONING

NOTICE

Decommissioning is a controlled process used to safely

retire a piece of equipment that is no longer serviceable.

If the equipment poses an unacceptable and unrepairable

safety risk due to wear or damage or is no longer cost

effective to maintain (beyond life-cycle reliability) and is to

be decommissioned (demolition and dismantlement), be

sure to follow the rules below:



NEVER pour waste or oil directly onto the ground, down

a drain, or into any water source.



Contact your country’s Department of Public

Works or recycling agency in your area and

arrange for proper disposal of any electrical

components, waste or oil associated with

this equipment.



When the life cycle of this equipment is over, remove

the battery and bring it to an appropriate facility for lead

reclamation. Use safety precautions when handling

batteries that contain sulfuric acid.



When the life cycle of this equipment is over, it is

recommended that the frame and all other metal parts

be sent to a recycling center.

Metal recycling involves the collection of metal from

discarded products and its transformation into raw

materials to use in manufacturing a new product.

Recyclers and manufacturers alike promote the process

of recycling metal. Using a metal recycling center

promotes energy cost savings.

EMISSIONS INFORMATION

NOTICE

The diesel engine used in this equipment has been

designed to reduce harmful levels of carbon monoxide

(CO), hydrocarbons (HC), and nitrogen oxides (NOx)

contained in diesel exhaust emissions.

This engine has been certiﬁ ed to meet US EPA evaporative

emissions requirements in the installed conﬁ guration.

Attempting to modify or make adjustments to the engine

emission system by unauthorized personnel without proper

training could damage the equipment or create an unsafe

condition.

Additionally, modifying the fuel system may adversely affect

evaporative emissions, resulting in ﬁ nes or other penalties.

Emission Control Label

The emission control label is an integral part of the emission

system and is strictly controlled by regulations.

The label must remain with the engine for its entire life.

If a replacement emission label is needed, please contact

your authorized engine distributor.

PAGE 12 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

SPECIFICATIONS (GENERATOR)

Table 1. Speciﬁcations (Generator)

AC Generator

60 Hz AC Power Source

Model DCA6SPX4F

Type 4-pole, brushless, revolving-ﬁeld type

Excitation Solid-state, statically excited system

Speed 1,800 rpm

Cooling System Self-ventilation

Maximum Power Output 7 kW

Continuous Power Output 6 kW

Rated Voltage 120/240V

Current Max./Continuous (120V) 58.3/50 amps

Current Max./Continuous (240V) 29.2/25 amps

Phase Single phase (4 wire)

Frequency 60 Hz

Power Factor 1

Battery

12-36Ah × 1

Generator Enclosure Color

White

Dimensions

(L × W × H)

25.6 × 48.4 × 33.3 in.

(650 × 1,230 × 845 mm)

Dry Net Weight

831 lb. (377 kg)

Wet Weight

860 lb. (390 kg)

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 13

Table 2. Speciﬁcations (Engine)

Engine

Kubota Engine Model D1105-E4B-BGDE-1-S1

Tier 4

Type Vertical, water-cooled, 4-cycle diesel engine

Bore × Stroke

3.07 in. × 3.09 in.

(78 mm × 78.4 mm)

Displacement 68.53 cu. in. (1,123 cm³)

Number of Cylinders 3

Rated Output 14.1 hp / 1,800 rpm

Fuel #2 diesel fuel

Fuel Capacity No internal fuel tank

Fuel Consumption 0.70 gal. (2.65 liters)/hr.

Coolant Capacity 4.23 quarts (4.0 liters)

Lube Oil Capacity 5.39 quarts (5.1 liters)

Oil Alert System Ye s

Starting Method Electric start

Battery 12 volts @ 36 Ah

SPECIFICATIONS (ENGINE)

Effects of Altitude and Heat

The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at

ambient conditions in accordance with SAE test cord J607. The above ambient conditions are at standard sea level, with

a barometric reading of 29.92 inches and a temperature of 60°F (15.5°C).

Generally, the engine’s output power will decrease 3-1/2% for each 1,000 feet (305 meters) of altitude above sea level,

and 1% for each 10°F (–12.2°C) above the standard temperature of 60°F (15.5°C).

PAGE 14 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

DIMENSIONS

B C

I H

Table 3. Dimensions

Housing

A B C D

48.4 in.

(1,230 mm)

44.5 in.

(1,130 mm)

2.0 in.

(50 mm)

7.3 in.

(185 mm)

E F G H

37.2 in.

(945 mm)

33.3 in.

(845 mm)

29.9 in.

(760 mm)

17.9 in.

(455 mm)

I J K L

15.4 in.

(390 mm)

24.0 in.

(610 mm)

25.6 in.

(650 mm)

13.8 in.

(350 mm)

Figure 2. Dimensions

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 15

NOTES

PAGE 16 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

INSTALLATION

NOTICE

Trailer mounted generators are the sole responsibility

of MQ Power.

Figure 3. Generator Grounding

CONNECTING THE GROUND

Consult with local electrical and safety codes for proper

connection based on condition of use.

EXAMPLE of how to ground the unit if the condition

of use requires such a device:

The ground terminal on the generator should always be

used to connect the generator to a suitable ground when

required.

Either copper or aluminum wire can be used as the ground

cable. Cable size is determined by the maximum amperage

of the generator. Reference Conductor Grounding Table,

Article 250 of the NEC handbook.

Connect one end of the ground cable terminal to the

generator ground point (Figure 3). Connect the other end

of the ground cable to a suitable earth ground (ground rod).

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 17

INSTALLATION

OUTDOOR INSTALLATION

Install the generator in an area that is free of debris,

bystanders, and overhead obstructions. Make sure the

generator is on secure, level ground so that it cannot slide

or shift around. Also, install the generator in a manner so

that the exhaust will not be discharged in the direction of

nearby homes.

The installation site must be relatively free from moisture

and dust. All electrical equipment should be protected

from excessive moisture. Failure to do so will result in

deterioration of the insulation, short circuits, and grounding.

Foreign materials such as dust, sand, lint, and abrasive

materials have a tendency to cause excessive wear to

engine and alternator parts.

INDOOR INSTALLATION

Exhaust gases from diesel engines are extremely

poisonous. Whenever an engine is installed indoors the

exhaust fumes must be vented to the outside. The engine

should be installed at least two feet from any outside wall.

Using an exhaust pipe which is too long or too small can

cause excessive back pressure which will cause the engine

to heat excessively and possibly burn the valves.

MOUNTING

The generator must be mounted on a solid foundation

(such as concrete) and set ﬁrmly on the foundation to

isolate vibration of the generator when it is running. The

generator must be mounted at least 6 inches above the ﬂoor

or grade level as referenced in the National Fire Protection

Association handbook (NFPA 110, Chapter 7, section 7.4).

DO NOT remove the metal skids on the bottom of the

generator. They are to resist damage to the bottom of the

generator and to maintain alignment.

CAUTION

Pay close attention to ventilation when operating the

generator inside tunnels and caves. The engine exhaust

contains noxious elements. Engine exhaust must be

routed to a ventilated area.

GENERATOR GROUNDING

If applicable, to guard against electrical shock and possible

damage to the equipment, it is important to provide a good

EARTH ground (Figure 3).

Article 250 (Grounding) of the NEC handbook provides

guidelines for proper grounding and speciﬁes that the cable

ground shall be connected to the grounding system of the

building as close to the point of cable entry as practical.

1. Use one of the following wire types to connect the

generator to earth ground.

a. Copper

b. Aluminum

2. When grounding of the generator (Figure 3) is required,

connect one end of the ground cable to the ground lug

on the generator. Connect the other end of the ground

cable to the ground rod (earth ground).

3. NEC Article 250 speciﬁes that the earth ground rod

should be buried a minimum of 8 feet into the ground.

NOTICE

The Occupational Safety and Health Administration

(OSHA) and the National Electrical Code (NEC)

recommend that if the generator is providing electrical

power to a structure (home, ofﬁce shop, trailer, or

similar) it must be connected to a grounding electrode

system, such a driven ground rod (Figure 3).

NOTICE

ALWAYS check with state, province, district and

municipalities for electrical grounding requirements

before using generator.

NOTICE

Reference Conductor Grounding Table, Article 250

of the NEC handbook for proper conductor wire size.

Wire size is determined by the maximum amperage of

the generator.

NOTICE

When connecting the generator to any building’s

electrical system, ALWAYS consult with a licensed

electrician.

PAGE 18 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

GENERAL INFORMATION

Generator

The Multiquip DCA6SPX4F is a 6.0 kW (continuous output),

7.0 kW (max. output) AC generator designed as a portable,

dual-purpose power source for 60 Hz (single phase),

120/240V for lighting facilities, power tools, submersible

pumps and other industrial and construction machinery.

Control Panel

The control panel is provided with the following:

 Single Phase 3-Wire Output Terminal

 AC Voltmeter

 Circuit Breaker @25 Amps

 Starter Switch

 Warning Lamp Unit

 Hour Meter

 Ground Terminal

 Voltage Regulator

Engine Protection System

Engine protection fail-safe features are provided in the event

of low oil pressure, high coolant temperature, or failure of

the battery to charge. If any of the above conditions occur

while operating the generator it will cause a complete unit

shutdown.

Battery Charge Alarm

This unit is equipped with a protective shutdown device

that signals the emergency relay and automatically stops

the engine when loss of charge from the engine alternator

occurs. An indicator lamp will be displayed on the control

panel.

Water Temperature Alarm

This unit is equipped with a temperature switch that signals

the emergency relay and automatically stops the engine

when the temperature of the engine coolant becomes

abnormally high.The coolant temperature switch will not

function properly if the machine is operated with less than

the proper amount of coolant.

Oil Pressure Warning Alarm

This unit is equipped with an oil pressure switch that detects

low oil pressure. If the lubricating oil pressure of this unit

should become abnormally low, the oil pressure switch

signals the emergency relay to shut down the engine. If

this condition should occur, please refer to the engine

troubleshooting table in this manual.

Excitation System

The DCA6SPX4F generator uses a brushless exciter to

create rated-output electricity. This system will use the

mechanical energy generated by the 1,800 rpm engine

to spin the rotor (or armature) inside the generator (or

alternator end).

Excitation current is sourced from the battery to the

excitation winding in the stator. Current applied to this coil

creates a magnetic ﬁeld. The rotating armature within the

stator is then induced with AC current.

Engine

The DCA6SPX4F generator is powered by a water-cooled,

4-cycle, Kubota D1105 diesel engine. This engine is

designed to meet every performance requirement of the

generator. Reference Table 2, engine speciﬁcations.

In keeping with Multiquip’s policy of constantly improving

its products, the speciﬁcations quoted herein are subject

to change without prior notice.

Power Tools (Grounding)

When using power tools or electrical equipment requiring

AC power from the generator, make sure power tool cord

has a ground pin or is double insulated as shown in Figure 4.

Figure 4. Ground Pin

NOTICE

Double-insulated power tools and small appliances

have specially insulated housings that eliminate the

need for a ground. These types of double-insulated

power cords are designed so that no part of the device

will be electrically live even if the internal insulation fails.

DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 19

COMPONENTS (GENERATOR)

1. Lifting Hook — Use this hook to lift the generator.

Maximum weight is 827 lb. (375 kg).

2. Air Outlet Exhaust — Allows engine exhaust to exit

the generator into the open air. NEVER block this

opening.

3. Radiator Cap Access Cover— Remove this cover to

gain access to radiator cap.

4. Air Filter — Prevents dirt and other debris from

entering the air intake system.

5. Radiator — Provides coolant to engine block.

6. Engine Oil Filler Port — Remove this cap to add

engine oil. Use only the recommended oil type. See

Table 6.

7. Expansion Bottle — Supplies coolant to the radiator

when radiator coolant level is low. Fill to indicated level

as shown on expansion bottle.

8. Coolant Drain Plug — Remove this plug to drain

coolant from the radiator.

9. Oil Drain Plug — Remove this plug to drain oil from

the engine.

10. Oil Filter — Provides ﬁltering for the engine oil. Change

oil ﬁlter as recommended in the maintenance section

of this manual.

11. Dipstick — Remove to check amount and condition

of oil in crankcase.

12. Fuel Filter — Provides ﬁltering for the engine fuel.

Change fuel ﬁlter as recommended in the maintenance

section of this manual.

13. Battery Terminals — Connect cables to the terminals

on the battery. Always pay close attention to the polarity

of the terminals when connecting to the battery, RED

(positive), and BLACK (negative).

14. Battery — Provides +12 VDC power for the generator.

When replacing battery (12V, 35 Ah) use only

recommended type battery.

15. Air Inlet Vent — Allows outside air to enter the

generator. NEVER block this opening.

Figure 5. Generator Components

PAGE 20 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)

COMPONENTS CONTROL PANEL

1. Main Breaker — 2-pole, 25-amp circuit breaker

protects the generator from short circuiting or

overloading. When starting the generator, always place

this circuit breaker in the OFF position.

2. AC Voltmeter — This voltmeter indicates (with a

mark) the rated 60 Hz (single-phase) output voltage.

The voltmeter can also be used as a diagnostic tool.

If the voltmeter indicator (needle) is below the rated

voltage, engine problems may exist (low/high RPM).

To prevent damage to the generator or power tools,

turn the generator OFF and consult your authorized

Multiquip service dealer.

3. Engine Warning Lamps — There are four engine

warning lamps, they are deﬁned as follows:

a. Low Oil Pressure Alarm Lamp — During normal

operation of the generator this lamp

will remain OFF. When the ignition

switch is placed in the RUN position

to start the engine, the lamp will be

ON. When the oil pressure rises

after start-up the lamp will go OFF.

If this lamp is ever lit (ON) during normal operation

of the generator, the emergency shutdown system

will stop the engine automatically.

b. Water Temperature Alarm Lamp — This lamp

goes ON when the cooling water

temperature rises abnormally. If

the lamp goes ON during normal

operation of the generator, the

emergency shutdown system will

stop the engine automatically.

c. Battery Charge Alarm Lamp — This lamp is ON

when the output voltage of the

alternator drops below a set value.

If this lamp is ON during normal

operation, the emergency

shutdown system will immediately

stop the engine.

d. Pre-Heat Lamp — The pre-heat lamp will be

ON during the pre-heating cycle

(cold weather conditions). When

the pre-heat cycle is completed the

lamp will turn OFF and the engine

can be started.

4. Voltage Regulator Knob — Allows ± 5% manual

adjustment of the generator output voltage.

5. Hour Meter — Indicates number of hours machine has

been in use or hours engine was run.

6. Starter Switch — With key inserted, turn clockwise

to start engine.

7. 120/240V, 1-Phase, 3-Wire Output Terminal —

Provides 240V, 60 Hz output at 25 amps or 120V,

60 Hz at 25 amps × 2.

8. Ground Terminal — This ground connection terminal

must be used at all times. Connect a ground cable

between this terminal and a ground rod. Reference

grounding section (Figure 3) in this manual for more

detailed information.

WHISPERWATT

6kW AC GENERATOR

120

240

AC VOLTMETER

VOLTOMETRE CA

HOUR METER

COMPTEUR D’ HEURE

HOURS

MAIN AC CIRCUIT BREAKER

DISJONCTEUR PRINCIPALE

DE COURANT CA

DECREASE

DIMINUTION

INCREASE

AUGMENTATION

VOLTAGE REGULATOR

REGULATEUR DE TENSION

211052

STARTER SWITCH

COMMTATEUR

DE DEMARRAGE

STOP

ARRET

RUN

MARCHE

HEAT

PRECHAUFFAGE

START

DEMARRAGE

U O V

7 8

Figure 6. Control Panel

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MQ Power DCA6SPX4F Operating instructions

Brand: MQ Power

Model: DCA6SPX4F

Category: Power generators

Type: Operating instructions

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MQ Power DCA6SPX4F Operating instructions

MQ Power DCA6SPX4F Operating instructions

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