PAGE 2 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
PROPOSITION 65 WARNING
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 3
If you believe that your vehicle has a defect that could cause a crash or could cause
injury or death, you should immediately inform the National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244.
If NHTSA receives similar complaints, it may open an investigation, and if it finds
that a safety defect exists in a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Multiquip.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-
327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain information about motor vehicle safety from
http://www.safecar.gov.
REPORTING SAFETY DEFECTS
PAGE 4 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
TABLE OF CONTENTS
DCA6SPX4F
60 Hz Generator
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table of Contents ..................................................... 4
Nameplate/Safety Information ................................. 5
Safety Information ............................................. 6–11
Specifications (Generator) ..................................... 12
Specifications (Engine) .......................................... 13
Dimensions ............................................................ 14
Installation ....................................................... 16–17
General Information ............................................... 18
Components (Generator) ....................................... 19
Components Control Panel ................................... 20
Components (Engine) ............................................ 21
Load Applications .................................................. 22
Inspection/Setup .............................................. 23–26
Operation ......................................................... 27–28
Operation/Shutdown .............................................. 29
Maintenance .................................................... 30–35
Troubleshooting (Generator) .................................. 36
Troubleshooting (Generator/Engine) ..................... 37
Troubleshooting (Engine) ................................. 38–39
Generator Wiring Diagram ..................................... 40
Engine Wiring Diagram .......................................... 41
NOTICE
Specifications are subject to change without notice.
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 5
SAFETY DECALS
Safety decals are attached to the generator as shown in
Figure 1. Keep these safety decals clean at all times. When
the safety decals become worn or damaged, contact your
nearest dealer or the Multiquip Parts Department.
NOTICE
For safety decals part numbers, reference parts manual.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Utilser un générateur à l’ intérieur VOUS TUERA EN QUELQÙES MINUTES.
120
V
OFF
GAC-2.2H
POWERED by
Honda Engines
120V
15A
GR PRISE DE
TERRE
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
211052
120
V
OFF
GAC-2.2H
POWERED by
Honda Engines
120V
15A
GR PRISE DE
TERRE
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
211052
120
V
OFF
GAC-2.2H
POWERED by
Honda Engines
120V
15A
GR PRISE DE
TERRE
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
211052
NEVER use in enclosed or partially
enclosed areas.
Utilisation INTERDITE dans un
espace clos ou partiellement clos.
ONLY use outdoors and away from
open windows, doors, and vents.
Utilisation UNIQUEMENT à l’ extér leur
portes et trous d’ aération
Exhaust contains carbon monoxide, a poison gas you cannot see or smell.
Les gaz d’ échappement contiennent du monoxyde de carbon, un gaz toxique
invisible et inodore.
A90400010
WARNING
Operation of this equipment may create
sparks that can start fires around dry
vegetation.
A spark arrestor may be required.
The operator should contact local fire
agencies for laws or regulation relating
to fire prevention requirements.
Des étincelles pouvant enflammer la
végétation séche environnante peuvent être
produites pendant le fonctionnement de cet
équipement.
Un pare–étincelles peut être requis.
L’opérateur doit contacter les agences
anti–incendie locales pour s’ informer
des lois ou feglementations concernant les
exigences de prévention–incendie
A90400020
DANGER
Gas explosifs
Gardez le bouchon ventilateur au niveau et bien serré
POISON
Cigarettes, flammes ou étincelles peuvent causer I’explosion de la
batterìe. Protégez toujours le visage et les yeux quand à proximité de la
batterìe. Ne chargez pas la batterìe, n’utilisez pas les cablesde démarrage
ou n’ajustez pas les poteaux de la batterìe sans instructions or pratique
Gardez les enfants à distance
Contient de l’acide sulfurique. Evitez tout contact avec la peau, les
yeux ou vêtements. En cas d’accident rincez avec de l’eau et appelez un
médecin immédiatement.
peut causer des brûlures sévères
A63210140
DANGER
Cigarettes, ames or sparks could cause battery to explode. Always
shield eyes and face from battery
. Do not charge or use booster cables
or adjust post connections without proper instruction and training.
EXPLOSIVE GASES
KEEP VENT CAPS TIGHT AND LEVEL
POISON
CAUSES SEVERE BURNS
Contains sulfuric acid.A void contact with skin, eyes or clothing. In
event of accident ush with water and call a physician immediately.
KEEP OUT OF REACH OF CHILDREN
A63210110A
CAUTION/ATTENTION
HOT PARTS can burn skin.
DO NOT touch until the machine
has sufficiently cooled.
A65200040A
Danger de brûlure, pièces chaudes.
Ne touchez pas avant que l’appareil
ne soit suffisamment refroidi.
B90400040
WARNING
MOVING PARTS can cause
severe injury.
DO NOT operate with doors
open.
Stop engine before servicing.
EMISSION CONTROL INFORMATION
SUPPLEMENTAL LABEL
KUBOTA
KUBOTA Corporation
XXXXX
XXXXXX
XXXX
XXXXX
XXXXXXX
XXXX
XXXXX
XXXXXX
XXXX
XXXXX
XXXXXXX
XXXX
XXXXX
XXXXXX
XXXX
XXXXX
XXXXXXX
XXXX
6
WHISPERWATT
6kW AC GENERATOR
AC VOLTMETER
VOLTOMETRE CA
HOUR METER
COMPTEUR D’ HEURE
HOURS
MAIN AC CIRCUIT BREAKER
DISJONCTEUR PRINCIPALE
DE COURANT CA
DECREASE
DIMINUTION
INCREASE
AUGMENTATION
VOLTAGE REGULATOR
REGULATEUR DE TENSION
211052
STARTER SWITCH
COMMTATEUR
DE DEMARRAGE
STOP
ARRET
RUN
MARCHE
HEAT
PRECHAUFFAGE
START
DEMARRAGE
120
V
120
V
240
6
6
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
WHISPERWATT
DIESEL POWERED AC GENERATOR
MODEL: DAC-6SPX4F
AC GENERATOR/ GENERATRICE CA
XXXXXXX
INC.
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
SERIAL No.
XXXXXXX
XXXXXXX
XXXXX
XXXXXX
XXXX
XXXXX
XXXXXXX
XXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
DIESEL ENGINE/ MOTEUR DIESEL
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXXXX
XXXXX
XXXXXX
XXXX
XXXXX
XXXXXXX
XXXX
GENERTRICE CA DIESEL
Avant de brancher unité à un bâtiment, un
interrupteur d’isolation doit être installé par
un technicien diplômé.
Utiliser cet appareil sans I’interrupteur d’isolation
peut entraîner des blessures graves voires mortelles.
cette
ATTENTION!
A35200050
Before connecting this generator to any building’s
electrical system, a licensed electrician must install
an isolation (transfer) switch.
Serious injury or death may result without this
transfer switch.
WARNING!
A35200030A
READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR
SERVICING THIS MACHINE.
ALWAYS KEEP UNAUTHORIZED INEXPERICENCED
UNTRAINED PEOPLE AWAY FROM THIS MACHINE.
MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL
BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE
IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED
BEFORE SERVICING THE MACHINE OR COMING IN
CONTACT WITH ANY MOVING PART. IF EQUIPMENT IS
POWERED BY AN ELECTRIC MOTOR DISCONNECT
ELECTRICAL PLUG.
NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING
ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL
BEFORE ADDING FUEL OR OIL.
A55200070A
CAUTION! ATTENTION!
II est impératif de lire le manuel d’utilisation
avant d’utiliser ou de réparer cet équipement.
II est impératif degarder tout personnel non
authorisé ou non qualifié à distance de cet equipement.
Assurez vous que tout equipement de sécurité est
fonctionnel avant d’engager l’equipement. Assurez vous
que le moteur est éteint et que le fil de la bougie
est d’econnecté avant de réparer la machine ou vant
tout contact avec toute pièce en mouvement.
Si l’equipement est alimenté par un moteur électrique
débranchez l’appareil.
Ne laissez jamis l’appareil sans supervision quand
il est en marche, II est impératif d’arrêter le
motour et de la laisser refroidir avant d’ajouter
de l’huile ou du carburant.
A5520080
CAUTION!
A3520000A
Do not use in rain or snow.
ATTENTION!
Ne pas utiliser en cas de
pluie ou neige.
A63210090A
Dangerous
Gas/Gas
dangereux
Only qualified personnel should install, use,
or service this equipment.
Seul un personnel qualifié devrait avoir
l’authorisation d’installer d’utilisier ou
de réparer cet équipement.
Only operate machine in well
ventilated areas.
Do not inhale exhaust gases.
N’utilizez l’equipment que dans
des endroits bien aérés.
Ne respirez paz les gas d’échappement.
WARNING/ATTENTION
A55200180
WARNING/ATTENTION
HOT COOLANT can cause severe burns.
Do not remove cap if radiator is hot.
Liquide réfrigérant chaud peut causer
des brûlures graves.
N’ôtez pas le capuchon si le radiateur
est chaud.
A55100100
WARNING /
To avoid injury, you MUST
read and understand
operator’s manual before
using this machine.
This machine to be operated
by qualified personnel only.
Pour éviter toute blessure,
vous devez llre et comprendre
le manuel de l’ utilisateur
avant d’utiliser cette manuel.
Cette machine doit étre
opérer par un personnel
qualifié.
Demandez une formation si
nécessaire.
AVERTISSEMENT
A63210100A
Electrical
shock hazard
Possibilité
de choc
electrique
Only qualified personnel should install, use,
or service this equipment.
Seul un personnel qualifié devrait avoir
l’authorisation d’installer d’utilisier ou
de réparer cet équipement.
Do not touch output terminals or internal
wiring while unit is operating.
Turn off power before servicing.
Ne touchez ni les terminaux externes ou le
cablage electrique interne lorsque que
l’équipement est en operation.
Eteindre avant de réparer.
THE POSSIBILITY EXISTS OF ELECTROCUTION IF
GENERATOR/WELDER IS NOT PROPERLY GROUNDED.
ALWAYS CONNECT EARTH GROUND (GROUND ROD) TO
GENERATOR G.F.C.I. GROUND TERMINAL.
IL Y AURAIT UN RISQUE D’ÉLECTROCUTION À MOINS
QUE LA GÉNÉRATRICE/SOUDEUSE NE SOIT PROPREMENT
MISE À LA TERRE. S’ASSURER DE RELIER À LA MASSE
(BARRE DE MASSE) LA BORNE DE MISE À LA TERRE
G.F.C.I. DE L’APPAREIL.
GROUND ROD FOR
EARTH GROUND
BARRE DE MASSE
CONNECT TO BUILDING
GROUND IF REQUIRED
ARELIER À LA MASSE
D’OUVRAGE EVENTUELLEMENT
GROUND TERMINAL
PRISE DE TERRE
GROUND CABLE
#8 MINIMUM
CÂBLE DE MASSE
#8 MINIMUM
REFERENCE NEC 250-52 (C)
RÉFERÉNCE NEC 250-52 (C)
8 FT. MINIMUM
8 PIEDS MINIMUM
FOR FURTHER GROUNDING
INSTRUCTIONS READ MANUAL
POUR PLUS DE DÉTAILS
CONCERNANT LA MISE Á LA
TERRE, LIRE LE MANUEL
A91110030
CAUTION/ ATTENTION
Do not operate with open doors.
N’ utilisez pas l’unité quand
les portes sont ouvertes.
A55200120
SIDE VIEW
FRONT VIEW
TOP VIEW
SIDE VIEW
Figure 1. Safety Decals
PAGE 6 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
SAFETY INFORMATION
Do not operate or service the generator before reading the
entire manual. Safety precautions should be followed at all
times when operating this generator. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
generator will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 7
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this generator without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this generator when not
feeling well due to fatigue or illness, or when
on medication.
NEVER operate this generator under the infl uence of
drugs or alcohol.
ALWAYS check the generator for loosened threads or
bolts before starting.
NEVER use the generator for any purpose other than
its intended purposes or applications.
NOTICE
This generator should only be operated by trained and
qualifi ed personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become diffi cult to read.
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
modifi cation of the generator will void all warranties.
NEVER use accessories or attachments that are not
recommended by MQ Power for this generator. Damage
to the generator and/or injury to the user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site.
Also, know the phone numbers
of the nearest ambulance, doctor, and
fi re department.
This information will be invaluable in the case of an
emergency.
GENERATOR SAFETY
DANGER
NEVER operate the generator in an
explosive atmosphere or near combustible
materials. An explosion or fi re could result
causing severe bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices
.
These devices are intended for operator safety.
Disconnection of these devices can cause
severe injury,
bodily harm or even death
. Disconnection of any of
these devices will void all warranties.
CAUTION
NEVER
lubricate components or attempt service on a
running generator.
NOTICE
ALWAYS
ensure the generator is on level ground
before use.
ALWAYS
keep the generator in proper running condition.
Fix damage to the generator and replace any broken
parts immediately.
ALWAYS
store the generator properly when it is not
being used. The generator should be stored in a clean,
dry location out of the reach of children and unauthorized
personnel.
PAGE 8 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
SAFETY INFORMATION
ENGINE SAFETY
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this generator
requires an adequate, free
fl ow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free fl ow of the air is
restricted. If the air fl ow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.
When operating the generator outdoors, DO NOT place
the generator near doors, windows or vents that could
allow carbon monoxide to enter and build up in occupied
spaces.
WARNING
NEVER place hands or fingers inside the engine
compartment when the engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fi ngers, hands, hair and clothing away
from all moving parts to prevent injury.
NEVER operate the generator with the
doors open. Stop the engine before servicing.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water
will gush out of the radiator and severely
scald any persons in the general area of
the generator.
DO NOT remove the coolant drain plug while the engine
is hot. Hot coolant will gush out of the coolant tank and
severely scald any persons in the general area of the
generator.
DO NOT drain the engine oil while the engine is hot. Hot
oil will gush out and severely scald any persons near
the generator.
Operation of the generator may create sparks that
can start fi res around dry vegetation. A spark arrestor
may be required. The operator should contact local fi re
agencies for laws or regulations relating to fi re prevention
requirements.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing the generator.
NOTICE
NEVER
run the engine without an air fi lter or with a dirty
air fi lter. Severe engine damage may occur. Service the
air fi lter frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or generator can result if
operating in speed ranges above the
maximum allowable.
Wet stacking is a common problem with diesel engines
which are operated for extended periods with light or
no load applied. When a diesel engine operates without
suffi cient load (less than 30-35% of the rated output),
it will not operate at its optimum temperature. This will
allow unburned fuel to accumulate in the exhaust system,
which can foul the fuel injectors, engine valves and
exhaust system, including turbochargers, and reduce
the operating performance.
In order for a diesel engine to operate at peak effi ciency,
it must be able to provide fuel and air in the proper ratio
and at a high enough engine temperature for the engine
to completely burn all of the fuel.
Wet stacking does not usually cause any permanent
damage and can be alleviated if additional load is
applied to relieve the condition. It can reduce the system
performance and increase maintenance. Applying an
increasing load over a period of time until the excess
fuel is burned off and the system capacity is reached
usually can repair the condition. This can take several
hours to burn off the accumulated unburned fuel.
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 9
SAFETY INFORMATION
State Health Safety Codes and Public Resources
Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed
to prevent accidental discharge of sparks or fl ames
from the engine exhaust. Spark arresters are qualifi ed
and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
local Health and Safety Administrator.
FUEL SAFETY
DANGER
NEVER start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
NEVER fill the fuel tank while the engine is
running or hot.
NEVER overfi ll the fuel tank. Spilled fuel can ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
NEVER smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
TOWING SAFETY
CAUTION
Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT)
Safety Towing Regulations, before towing
your generator.
Refer to the MQ Power trailer manual for additional safety
information.
In order to reduce the possibility of an accident
while transporting the generator on public roads,
ALWAYS
make sure that the trailer that supports the
generator and the towing vehicle are both mechanically
sound and in good operating condition.
ALWAYS shut down the engine before transporting.
Make sure the hitch and coupling of the towing
vehicle are rated equal to or greater than the trailer
gross vehicle weight rating.
ALWAYS
inspect the hitch and coupling for wear.
NEVER
tow a trailer with defective hitches, couplings,
chains, etc.
Check the tire air pressure on both the towing vehicle and
the trailer.
Infl ate trailer tires as indicated on side wall
of tire.
Also check the tire tread wear on both vehicles.
ALWAYS
make sure the trailer is equipped with
safety chains.
ALWAYS properly
attach the trailer’s safety chains to
the towing vehicle.
ALWAYS
make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and
working properly.
DOT requirements include the following:
• Connect and test electric brake operation.
• Secure portable power cables in cable tray with
tie wraps.
The maximum speed for highway towing is
55 MPH
unless posted otherwise. Recommended off-road towing
is not to exceed 15 MPH
or less depending on the type
of terrain.
Avoid sudden stops and starts. These can cause skidding
or jackknifi ng. Smooth, gradual starts and stops will
improve towing.
Avoid sharp turns to prevent rolling.
The trailer should be adjusted to a level position at all
times when towing.
PAGE 10 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
SAFETY INFORMATION
Raise and lock the trailer wheel stand in the upright
position when towing.
Place chock blocks underneath the wheels to prevent
rolling while parked.
Place support blocks underneath the trailer’s bumper
to prevent tipping while parked.
Use the trailer’s swivel jack to adjust the trailer height to
a level position while parked.
ELECTRICAL SAFETY
DANGER
NEVER touch the output terminals
during operation. Contact with the
output terminals during operation can
cause electrocution, electrical shock,
or burn.
The electrical voltage required to
operate the generator can cause severe injury or even
death through physical contact with live circuits. Turn the
generator and all circuit breakers OFF before performing
maintenance on the generator or making contact with
the output terminals.
NEVER insert any objects into the output
receptacles during operation. This is
extremely dangerous. The possibility exists
of electrical shock, electrocution or death.
Backfeed to a utility system can cause
electrocution and/or property damage.
NEVER connect the generator to a
building’s electrical system without
a transfer switch or other approved
device. All installations should be
performed by a licensed electrician in accordance
with all applicable laws and electrical codes. Failure to
do so could result in electrical shock or burn, causing
serious injury or even death.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER stand in water while AC power from the
generator is being transferred to a load.
NEVER use damaged or worn cables or cords when
connecting equipment to the generator. Inspect the
insulation for cuts.
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely
connected to the generator’s output receptacles.
Incorrect connections may cause electrical shock and
damage to the generator.
NOTICE
ALWAYS
make certain that the proper power or
extension cord has been selected for the job. See the
Cable Selection Chart in this manual.
Grounding Safety
DANGER
ALWAYS
make sure that electrical circuits are properly
grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
before operating the generator.
Severe injury or
death by electrocution
can result from operating an
ungrounded generator.
NEVER use gas piping as an electrical ground.
BATTERY SAFETY
DANGER
DO NOT
drop the battery. There is a possibility that the
battery will explode.
NEVER expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up the battery.
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 11
SAFETY INFORMATION
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
ENVIRONMENTAL SAFETY/DECOMMISSIONING
NOTICE
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement), be
sure to follow the rules below:
NEVER pour waste or oil directly onto the ground, down
a drain, or into any water source.
Contact your country’s Department of Public
Works or recycling agency in your area and
arrange for proper disposal of any electrical
components, waste or oil associated with
this equipment.
When the life cycle of this equipment is over, remove
the battery and bring it to an appropriate facility for lead
reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.
When the life cycle of this equipment is over, it is
recommended that the frame and all other metal parts
be sent to a recycling center.
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
The diesel engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC), and nitrogen oxides (NOx)
contained in diesel exhaust emissions.
This engine has been certifi ed to meet US EPA evaporative
emissions requirements in the installed confi guration.
Attempting to modify or make adjustments to the engine
emission system by unauthorized personnel without proper
training could damage the equipment or create an unsafe
condition.
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fi nes or other penalties.
Emission Control Label
The emission control label is an integral part of the emission
system and is strictly controlled by regulations.
The label must remain with the engine for its entire life.
If a replacement emission label is needed, please contact
your authorized engine distributor.
PAGE 12 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
SPECIFICATIONS (GENERATOR)
Table 1. Specifications (Generator)
AC Generator
60 Hz AC Power Source
Model DCA6SPX4F
Type 4-pole, brushless, revolving-field type
Excitation Solid-state, statically excited system
Speed 1,800 rpm
Cooling System Self-ventilation
Maximum Power Output 7 kW
Continuous Power Output 6 kW
Rated Voltage 120/240V
Current Max./Continuous (120V) 58.3/50 amps
Current Max./Continuous (240V) 29.2/25 amps
Phase Single phase (4 wire)
Frequency 60 Hz
Power Factor 1
Battery
12-36Ah × 1
Generator Enclosure Color
White
Dimensions
(L × W × H)
25.6 × 48.4 × 33.3 in.
(650 × 1,230 × 845 mm)
Dry Net Weight
831 lb. (377 kg)
Wet Weight
860 lb. (390 kg)
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 13
Table 2. Specifications (Engine)
Engine
Kubota Engine Model D1105-E4B-BGDE-1-S1
Tier 4
Type Vertical, water-cooled, 4-cycle diesel engine
Bore × Stroke
3.07 in. × 3.09 in.
(78 mm × 78.4 mm)
Displacement 68.53 cu. in. (1,123 cm³)
Number of Cylinders 3
Rated Output 14.1 hp / 1,800 rpm
Fuel #2 diesel fuel
Fuel Capacity No internal fuel tank
Fuel Consumption 0.70 gal. (2.65 liters)/hr.
Coolant Capacity 4.23 quarts (4.0 liters)
Lube Oil Capacity 5.39 quarts (5.1 liters)
Oil Alert System Ye s
Starting Method Electric start
Battery 12 volts @ 36 Ah
SPECIFICATIONS (ENGINE)
Effects of Altitude and Heat
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at
ambient conditions in accordance with SAE test cord J607. The above ambient conditions are at standard sea level, with
a barometric reading of 29.92 inches and a temperature of 60°F (15.5°C).
Generally, the engine’s output power will decrease 3-1/2% for each 1,000 feet (305 meters) of altitude above sea level,
and 1% for each 10°F (–12.2°C) above the standard temperature of 60°F (15.5°C).
PAGE 14 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
DIMENSIONS
6
E
F
G
A
D
J
K
B C
I H
L
Table 3. Dimensions
Housing
A B C D
48.4 in.
(1,230 mm)
44.5 in.
(1,130 mm)
2.0 in.
(50 mm)
7.3 in.
(185 mm)
E F G H
37.2 in.
(945 mm)
33.3 in.
(845 mm)
29.9 in.
(760 mm)
17.9 in.
(455 mm)
I J K L
15.4 in.
(390 mm)
24.0 in.
(610 mm)
25.6 in.
(650 mm)
13.8 in.
(350 mm)
Figure 2. Dimensions
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 15
NOTES
PAGE 16 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
INSTALLATION
NOTICE
Trailer mounted generators are the sole responsibility
of MQ Power.
Figure 3. Generator Grounding
CONNECTING THE GROUND
Consult with local electrical and safety codes for proper
connection based on condition of use.
EXAMPLE of how to ground the unit if the condition
of use requires such a device:
The ground terminal on the generator should always be
used to connect the generator to a suitable ground when
required.
Either copper or aluminum wire can be used as the ground
cable. Cable size is determined by the maximum amperage
of the generator. Reference Conductor Grounding Table,
Article 250 of the NEC handbook.
Connect one end of the ground cable terminal to the
generator ground point (Figure 3). Connect the other end
of the ground cable to a suitable earth ground (ground rod).
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 17
INSTALLATION
OUTDOOR INSTALLATION
Install the generator in an area that is free of debris,
bystanders, and overhead obstructions. Make sure the
generator is on secure, level ground so that it cannot slide
or shift around. Also, install the generator in a manner so
that the exhaust will not be discharged in the direction of
nearby homes.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected
from excessive moisture. Failure to do so will result in
deterioration of the insulation, short circuits, and grounding.
Foreign materials such as dust, sand, lint, and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
INDOOR INSTALLATION
Exhaust gases from diesel engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
MOUNTING
The generator must be mounted on a solid foundation
(such as concrete) and set firmly on the foundation to
isolate vibration of the generator when it is running. The
generator must be mounted at least 6 inches above the floor
or grade level as referenced in the National Fire Protection
Association handbook (NFPA 110, Chapter 7, section 7.4).
DO NOT remove the metal skids on the bottom of the
generator. They are to resist damage to the bottom of the
generator and to maintain alignment.
CAUTION
Pay close attention to ventilation when operating the
generator inside tunnels and caves. The engine exhaust
contains noxious elements. Engine exhaust must be
routed to a ventilated area.
GENERATOR GROUNDING
If applicable, to guard against electrical shock and possible
damage to the equipment, it is important to provide a good
EARTH ground (Figure 3).
Article 250 (Grounding) of the NEC handbook provides
guidelines for proper grounding and specifies that the cable
ground shall be connected to the grounding system of the
building as close to the point of cable entry as practical.
1. Use one of the following wire types to connect the
generator to earth ground.
a. Copper
b. Aluminum
2. When grounding of the generator (Figure 3) is required,
connect one end of the ground cable to the ground lug
on the generator. Connect the other end of the ground
cable to the ground rod (earth ground).
3. NEC Article 250 specifies that the earth ground rod
should be buried a minimum of 8 feet into the ground.
NOTICE
The Occupational Safety and Health Administration
(OSHA) and the National Electrical Code (NEC)
recommend that if the generator is providing electrical
power to a structure (home, office shop, trailer, or
similar) it must be connected to a grounding electrode
system, such a driven ground rod (Figure 3).
NOTICE
ALWAYS check with state, province, district and
municipalities for electrical grounding requirements
before using generator.
NOTICE
Reference Conductor Grounding Table, Article 250
of the NEC handbook for proper conductor wire size.
Wire size is determined by the maximum amperage of
the generator.
NOTICE
When connecting the generator to any building’s
electrical system, ALWAYS consult with a licensed
electrician.
PAGE 18 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
GENERAL INFORMATION
Generator
The Multiquip DCA6SPX4F is a 6.0 kW (continuous output),
7.0 kW (max. output) AC generator designed as a portable,
dual-purpose power source for 60 Hz (single phase),
120/240V for lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
Control Panel
The control panel is provided with the following:
Single Phase 3-Wire Output Terminal
AC Voltmeter
Circuit Breaker @25 Amps
Starter Switch
Warning Lamp Unit
Hour Meter
Ground Terminal
Voltage Regulator
Engine Protection System
Engine protection fail-safe features are provided in the event
of low oil pressure, high coolant temperature, or failure of
the battery to charge. If any of the above conditions occur
while operating the generator it will cause a complete unit
shutdown.
Battery Charge Alarm
This unit is equipped with a protective shutdown device
that signals the emergency relay and automatically stops
the engine when loss of charge from the engine alternator
occurs. An indicator lamp will be displayed on the control
panel.
Water Temperature Alarm
This unit is equipped with a temperature switch that signals
the emergency relay and automatically stops the engine
when the temperature of the engine coolant becomes
abnormally high.The coolant temperature switch will not
function properly if the machine is operated with less than
the proper amount of coolant.
Oil Pressure Warning Alarm
This unit is equipped with an oil pressure switch that detects
low oil pressure. If the lubricating oil pressure of this unit
should become abnormally low, the oil pressure switch
signals the emergency relay to shut down the engine. If
this condition should occur, please refer to the engine
troubleshooting table in this manual.
Excitation System
The DCA6SPX4F generator uses a brushless exciter to
create rated-output electricity. This system will use the
mechanical energy generated by the 1,800 rpm engine
to spin the rotor (or armature) inside the generator (or
alternator end).
Excitation current is sourced from the battery to the
excitation winding in the stator. Current applied to this coil
creates a magnetic field. The rotating armature within the
stator is then induced with AC current.
Engine
The DCA6SPX4F generator is powered by a water-cooled,
4-cycle, Kubota D1105 diesel engine. This engine is
designed to meet every performance requirement of the
generator. Reference Table 2, engine specifications.
In keeping with Multiquip’s policy of constantly improving
its products, the specifications quoted herein are subject
to change without prior notice.
Power Tools (Grounding)
When using power tools or electrical equipment requiring
AC power from the generator, make sure power tool cord
has a ground pin or is double insulated as shown in Figure 4.
Figure 4. Ground Pin
NOTICE
Double-insulated power tools and small appliances
have specially insulated housings that eliminate the
need for a ground. These types of double-insulated
power cords are designed so that no part of the device
will be electrically live even if the internal insulation fails.
DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21) — PAGE 19
COMPONENTS (GENERATOR)
1. Lifting Hook — Use this hook to lift the generator.
Maximum weight is 827 lb. (375 kg).
2. Air Outlet Exhaust — Allows engine exhaust to exit
the generator into the open air. NEVER block this
opening.
3. Radiator Cap Access Cover— Remove this cover to
gain access to radiator cap.
4. Air Filter — Prevents dirt and other debris from
entering the air intake system.
5. Radiator — Provides coolant to engine block.
6. Engine Oil Filler Port — Remove this cap to add
engine oil. Use only the recommended oil type. See
Table 6.
7. Expansion Bottle — Supplies coolant to the radiator
when radiator coolant level is low. Fill to indicated level
as shown on expansion bottle.
8. Coolant Drain Plug — Remove this plug to drain
coolant from the radiator.
9. Oil Drain Plug — Remove this plug to drain oil from
the engine.
10. Oil Filter — Provides filtering for the engine oil. Change
oil filter as recommended in the maintenance section
of this manual.
11. Dipstick — Remove to check amount and condition
of oil in crankcase.
12. Fuel Filter — Provides filtering for the engine fuel.
Change fuel filter as recommended in the maintenance
section of this manual.
13. Battery Terminals — Connect cables to the terminals
on the battery. Always pay close attention to the polarity
of the terminals when connecting to the battery, RED
(positive), and BLACK (negative).
14. Battery — Provides +12 VDC power for the generator.
When replacing battery (12V, 35 Ah) use only
recommended type battery.
15. Air Inlet Vent — Allows outside air to enter the
generator. NEVER block this opening.
Figure 5. Generator Components
1
2
3
7
8
9
10
11
12
13
14
6
5
4
15
PAGE 20 — DCA6SPX4F GENERATOR • OPERATION MANUAL — REV. #2 (03/12/21)
COMPONENTS CONTROL PANEL
1. Main Breaker — 2-pole, 25-amp circuit breaker
protects the generator from short circuiting or
overloading. When starting the generator, always place
this circuit breaker in the OFF position.
2. AC Voltmeter — This voltmeter indicates (with a
mark) the rated 60 Hz (single-phase) output voltage.
The voltmeter can also be used as a diagnostic tool.
If the voltmeter indicator (needle) is below the rated
voltage, engine problems may exist (low/high RPM).
To prevent damage to the generator or power tools,
turn the generator OFF and consult your authorized
Multiquip service dealer.
3. Engine Warning Lamps — There are four engine
warning lamps, they are defined as follows:
a. Low Oil Pressure Alarm Lamp — During normal
operation of the generator this lamp
will remain OFF. When the ignition
switch is placed in the RUN position
to start the engine, the lamp will be
ON. When the oil pressure rises
after start-up the lamp will go OFF.
If this lamp is ever lit (ON) during normal operation
of the generator, the emergency shutdown system
will stop the engine automatically.
b. Water Temperature Alarm Lamp — This lamp
goes ON when the cooling water
temperature rises abnormally. If
the lamp goes ON during normal
operation of the generator, the
emergency shutdown system will
stop the engine automatically.
c. Battery Charge Alarm Lamp — This lamp is ON
when the output voltage of the
alternator drops below a set value.
If this lamp is ON during normal
operation, the emergency
shutdown system will immediately
stop the engine.
d. Pre-Heat Lamp — The pre-heat lamp will be
ON during the pre-heating cycle
(cold weather conditions). When
the pre-heat cycle is completed the
lamp will turn OFF and the engine
can be started.
4. Voltage Regulator Knob — Allows ± 5% manual
adjustment of the generator output voltage.
5. Hour Meter — Indicates number of hours machine has
been in use or hours engine was run.
6. Starter Switch — With key inserted, turn clockwise
to start engine.
7. 120/240V, 1-Phase, 3-Wire Output Terminal —
Provides 240V, 60 Hz output at 25 amps or 120V,
60 Hz at 25 amps × 2.
8. Ground Terminal — This ground connection terminal
must be used at all times. Connect a ground cable
between this terminal and a ground rod. Reference
grounding section (Figure 3) in this manual for more
detailed information.
WHISPERWATT
6kW AC GENERATOR
120
V
120
V
240
AC VOLTMETER
VOLTOMETRE CA
HOUR METER
COMPTEUR D’ HEURE
HOURS
MAIN AC CIRCUIT BREAKER
DISJONCTEUR PRINCIPALE
DE COURANT CA
DECREASE
DIMINUTION
INCREASE
AUGMENTATION
VOLTAGE REGULATOR
REGULATEUR DE TENSION
211052
STARTER SWITCH
COMMTATEUR
DE DEMARRAGE
STOP
ARRET
RUN
MARCHE
HEAT
PRECHAUFFAGE
START
DEMARRAGE
1
2
3
4
5
6
U O V
7 8
Figure 6. Control Panel
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