APRILIA SCARABEO 100 4T - 2007 User manual

8202453

SCARABEO 50 2T - 50/100 4T

Scarabeo_502T_50-100 4T_gb.book Page 1 Tuesday, July 26, 2005 5:10 PM

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use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T

First edition: July 2005

Produced and printed by:

DECA S.r.l.

Via Vincenzo Giardini, 11 - 48022 Lugo (RA) - Italy

Tel. +39 - 0545 216611

Fax +39 - 0545 216610

E-mail: [email protected]

www.vftis.com

On behalf of:

aprilia s.p.a.

via G. Galilei, 1 - 30033 Noale (VE) - Italy

Tel. +39 - (0)41 58 29 111

Fax +39 - (0)41 58 29 190

www.aprilia.com

SAFETY WARNINGS

The symbols and warnings used

throughout this manual have the following

meanings:

Safety warning. This symbol

attached to the vehicle or in the

manual indicates a potential risk of

personal injury. Non-compliance with

the indications given in the messages

preceded by this symbol may result in

grave risks for your and other people’s

safety and for the vehicle!

WARNING

Indicates a potential hazard which may

result in serious injury or even death.

CAUTION

Indicates a potential hazard which may

result in minor personal injury or

damage to the vehicle.

NOTE The word "NOTE" in this manual

identifies important information or

instructions.

TECHNICAL INFORMATION

The operations preceded by this

symbol must be repeated on the

opposite side of the vehicle.

Unless expressly indicated otherwise,

reassembly is a reversal of the

disassembly procedure.

The terms "right" and "left" are referred to

the rider seated on the vehicle in the

normal riding position.

Any mention to the use of the vehicle with

passenger is to be intended as referred

only to the countries where this is allowed.

Symbols contained in text and pictures

&

#

accompanied by type symbol (

) refer to the specific indicated

type.

WARNINGS - PRECAUTIONS -

GENERAL ADVICE

Before starting the engine, read this

manual thoroughly paying special attention

to section "SAFE RIDING".

Your and other people's safety largely

depends on your reflexes and agility, but

there are other key factors, such as your

knowledge of the vehicle's operation and

condition, as well as of the basic rules of

"SAFE RIDING". Becoming thoroughly

familiar with vehicle is essential to

mastering safe riding techniques in traffic.

H

50 2T50 2T

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10 0 4T

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NOTE This manual must be considered

as an integral part of the vehicle and must

always accompany it, also in the event the

vehicle is resold.

aprilia has drafted this manual with the

maximum attention, in order to supply the

user with correct and updated information.

However, since aprilia constantly

improves the design of its products, there

may be slight discrepancies between the

characteristics of your vehicle and those

described in this manual.

For any clarification concerning the

information contained in this manual, do

not hesitate to contact your aprilia Au-

thorised Dealer.

For inspections and repair operations not

expressly described in this publication, for

the purchase of aprilia genuine spare

parts, accessories and other products, as

well as for specific advice, contact

exclusively aprilia Authorised Dealer

and Service Centres, which guarantee

prompt and accurate assistance

Thank you for choosing aprilia. We wish

you a nice ride.

All rights of electronic storage,

reproduction and total or partial adaptation

with any means are reserved for all

Countries.

NOTE Some countries have statutory

emission and noise control regulations in

place requiring that motor vehicles

undergo periodical inspections.

Users in these countries must:

– contact an aprilia Authorised Dealer to

have the non-homologated components

replaced with others homologated for use

in the country in question;

– have their vehicles inspected at the

required intervals.

NOTE When asking spare parts to your

dealer, please specify the part number

shown on SPARE PARTS NUMBER

LABEL.

Fill in the space provided below with the

identification code so to save it in case

label is loosen or damaged.

The label is on the frame left tube; to read

it, it is necessary to remove the front

inspection cover, see page 53

(REMOVING FRONT INSPECTION

COVER).

Market versions are identified by the

following symbols throughout the manual:

50cc 2-stroke - carburettor model

50cc 4-stroke - carburettor model

100cc 4-stroke model

' Automatic Switch-on Device version

B

optional

Q

drum brake version

L

catalytic version

VERSION:

+

Italy

0

Poland

4

United

Kingdom

F

Israel

>

Austria

e

South Korea

M

Portugal

-

Malaysia

(

Finland

@

Chile

$

Belgium

?

Bermuda

A

Germany

R

United States of

America

C

France

#

Australia

'

Spain

g

Brazil

)

Greece

1

South Africa

/

Holland

K

New Zealand

6

Switzerland

%

Canada

&

Denmark

*

Croatia

,

Japan

P

Slovenia

2

Singapore

3

Turkey

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GENERAL SUMMARY

SAFETY WARNINGS ..................................... 2

TECHNICAL INFORMATION ......................... 2

WARNINGS - PRECAUTIONS - GENERAL

ADVICE ......................................................... 2

BASIC SAFETY RULES......................................... 6

CLOTHING ............................................................. 8

ACCESSORIES ..................................................... 8

LOAD...................................................................... 9

ARRANGEMENT OF THE MAIN ELEMENTS10

ARRANGEMENT OF THE MAIN ELEMENTS12

ARRANGEMENT OF

INSTRUMENTS/CONTROLS AND

INDICATORS............................................... 14

INSTRUMENTS AND INDICATORS TABLE ....... 15

MAIN INDEPENDENT CONTROLS .............. 16

CONTROLS ON LEFT HANDLEBAR .................. 16

CONTROLS ON RIGHT HANDLEBAR................ 16

IGNITION SWITCH .............................................. 17

STEERING LOCK ................................................ 17

AUXILIARY EQUIPMENT ............................ 18

UNLOCKING/LOCKING THE SEAT .................... 18

GLOVE COMPARTMENT .................................... 18

ANTITHEFT HOOK .............................................. 18

TOOL KIT ............................................................. 19

BAG HOOK .......................................................... 19

HELMET POSITIONING INTO THE TOP CASE . 20

MAIN COMPONENTS .................................. 21

FUEL .................................................................... 21

LUBRICANTS....................................................... 22

TOPPING UP ENGINE OIL.................................. 23

CHECKING TRANSMISSION FLUID LEVEL ...... 24

CHANGING THE ENGINE OIL AND FILTER .. 25

BRAKE FLUID - RECOMMENDATIONS ............. 25

DISC BRAKES ..................................................... 26

REAR DRUM BRAKE .......................................... 27

TYRES ................................................................. 28

AUTOMATIC LIGHT SWITCH-ON ...................... 30

EXHAUST MUFFLER/EXHAUST SILENCER ..... 30

INSTRUCTIONS FOR USE .......................... 31

PRE-RIDE CHECKS CHART ............................... 31

STARTING ........................................................... 32

MOVING OFF AND RIDING................................. 35

RUNNING-IN ........................................................ 37

STOPPING ........................................................... 37

PARKING ............................................................. 38

POSITIONING THE VEHICLE

ON CENTRE STAND ........................................... 38

SUGGESTIONS TO PREVENT THEFT............... 39

MAINTENANCE........................................... 40

SCHEDULED MAINTENANCE CHART ............... 41

SCHEDULED MAINTENANCE CHART ............. 43

IDENTIFICATION DATA ...................................... 45

FRONT WHEEL ................................................... 47

REAR WHEEL...................................................... 49

CHECKING THE BRAKE PADS FOR WEAR ...... 50

VERIFYING BRAKE SHOES WEAR.................... 50

INSPECTING THE FRONT AND REAR

SUSPENSIONS.................................................... 51

CHECKING THE STEERING ............................... 51

CHECKING

ENGINE FULCRUM AXIS .................................... 52

REMOVING THE REAR-VIEW MIRRORS .......... 52

REMOVING

FRONT HANDLEBAR COVER ............................ 52

REMOVING

FRONT INSPECTION COVER ............................ 53

REMOVING THE EXHAUST SILENCER............. 53

REMOVING

THE FOOTBOARD............................................... 54

CHECKING THE STAND ..................................... 55

CHECKING THE SWITCHES .............................. 55

IDLING ADJUSTMENT ........................................ 55

ADJUSTING THE THROTTLE TWISTGRIP ........ 56

SPARK PLUG....................................................... 57

BATTERY ............................................................. 58

LONG INACTIVITY OF THE BATTERY ............... 59

CHECKING AND CLEANING THE TERMINALS. 59

REMOVING THE BATTERY ................................ 60

CHECKING BATTERY FLUID LEVEL ................. 61

CHARGING THE BATTERY ................................ 61

INSTALLING THE BATTERY............................... 61

CHANGING A FUSE ............................................ 62

VERTICAL ADJUSTMENT OF THE HEADLIGHT

BEAM.................................................................... 63

BULBS .................................................................. 64

CHANGING THE HEADLIGHT BULBS ................ 64

REPLACING THE FRONT AND REAR DIRECTION

INDICATOR BULBS ............................................. 65

CHANGING THE TAIL LIGHT BULB.................... 65

CHANGING THE REAR DIRECTION INDICATOR

BULBS .................................................................. 66

REPLACING THE NUMBER PLATE HOLDER BULB

(IN THE COUNTRIES WHERE REQUIRED) ....... 67

REPLACING THE

INSTRUMENT PANEL BULBS............................. 67

DRAINING THE FUEL TANK ............................... 69

CLEANING .................................................. 70

LONG PERIODS OF INACTIVITY........................ 71

TECHNICAL DATA...................................... 72

LUBRICANT CHART ............................................ 75

KEY TO WIRING DIAGRAM - SCARABEO ....... 79

AUTHORISED DEALERS AND SERVICE

CENTRES............................................................. 80

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BASIC SAFETY RULES

To drive the vehicle, you must satisfy

certain legal requirements (driving licence,

minimum age limit, psychophysical fitness,

insurance, vehicle licence tax, vehicle

registration, number plate, etc.).

Begin to familiarise with the vehicle by

riding in low traffic areas and/or private

ground.

Certain prescribed medicines, alcohol,

drugs and psychotropic substances will

affect your riding, thereby increasing the

risk of an accident.

Your riding is also affected by your

physical and mental condition - do not ride

if you are feeling ill, upset, tired or sleepy.

Most road accidents are caused by

inexperienced riders.

NEVER lend your vehicle to a beginner

and make sure any person borrowing your

vehicle fills the legal requirements for

driving.

Strictly observe all posted signs and

national and local road regulations.

Avoid any sudden or risky manoeuvres

that may endanger your and other people's

safety (for example: wheelies, speeding,

etc.), and adjust your riding style to road

surface conditions, visibility, etc.

Avoid obstacles that could damage the

vehicle or make you lose control of the

vehicle.

Avoid riding in the slipstream of vehicles

ahead in order to increase your speed.

WARNING

Always keep both hands on the

handlebars and both feet on the

footboard (or on the rider's footrests),

in the correct driving posture.

Do not stand up or stretch your limbs while

riding.

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Do not allow yourself to become distracted

by other persons or by smoking, eating,

drinking, reading etc. when riding.

Use only the specified fuels and lubricants

indicated in the "LUBRICANT CHART" and

check oil, fuel and coolant levels at regular

intervals.

If the vehicle has been involved in an

accident, check the control levers, pipes

and hoses, wires, the braking system and

key components for damage.

If necessary, have the vehicle inspected by

an aprilia Authorised Dealer who should

carefully check the frame, handlebars,

suspensions, safety parts and all the

devices that you cannot check by yourself.

Remember to report any malfunction to the

technicians and/or mechanics to facilitate

their work.

Never use the vehicle when the amount of

damage it has suffered makes it unsafe to

ride.

Never change the position, inclination or

colour of: number plate, direction

indicators, lights and horns.

Any modification made to the vehicle will

invalidate the warranty.

Making any modifications to the vehicle

and/or removing the original components

can adversely affect vehicle performance

and safety or make it illegal to ride.

Observe applicable law and all national

and local regulations concerning vehicle

equipment.

In particular, avoid any modifications apt to

enhance performance or alter the vehicle's

original specifications.

Never race with other vehicles.

Do not ride off road.

ONLY ORIGINALS

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CLOTHING

Always wear and fasten your helmet

correctly before moving off. Make sure

your helmet complies with applicable

regulations, is not damaged, is the right

size and keep the visor clean.

Wear protective clothing, preferably bright

and/or reflective clothing. This will ensure

you are easily seen by other road users

and reduce the risk of an accident, besides

affording improved protection in the event

of a fall.

Wear tight-fitting clothing fastened at the

wrists and ankles; make sure no strings,

belts and ties are hanging loose; make

sure no items of clothing or other objects

can distract you or become entangled with

moving parts or with the handlebars.

Do not ride with sharp or pointed objects in

your pockets as they might cause injury in

the event of a fall (this includes keys, pens,

glass vials, etc. - note that the same

applies to your passenger).

ACCESSORIES

The owner of the vehicle is responsible for

the choice, installation and use of any

accessory.

Any accessories installed must not cover

the horns or lights or impair their operation,

restrict suspension travel and steering

angle, impair the operation of any vehicle

controls or affect ground clearance or bank

angle in a bend.

Avoid using accessories that may hamper

access to vehicle controls, as this can slow

down your reaction in an emergency.

Large fairings and windshields may affect

the vehicle's aerodynamics and make it

unstable, especially at high speeds.

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Make sure any accessories installed are

fastened securely to the vehicle and will

not affect safety during riding.

Do not install or modify any electric devices

in such a manner as to exceed vehicle

capacity, as this may lead to a power

shortage or failure causing the engine to

stop suddenly or rendering the horn and

lights inoperative.

aprilia recommends the use of genuine

accessories (aprilia genuine

accessories).

LOAD

Be careful not to overload the vehicle with

exceeding luggage. Place your luggage as

close as possible to the centre of gravity of

the vehicle and make sure its weight is

evenly distributed across both sides of the

vehicle to keep it stable. Make sure that the

luggage is firmly secured to the vehicle,

especially before long trips.

Avoid fixing bulky, heavy and/or dangerous

objects to the handlebars, mudguards and

forks - this could slow down the vehicle's

response in turns and would inevitably

affect handling.

Do not secure bulky bags to the vehicle

sides, as they could hit people or obstacles

when riding, resulting in loss of control.

Do not carry any luggage unless firmly

secured to the vehicle.

Do not carry any bags which protrude too

much over luggage rack or cover the lights,

horn or indicators.

Do not carry pets or children sitting on the

glove compartment or on the luggage rack.

Do not exceed the maximum load capacity

of each luggage rack.

The overloaded vehicle will become

unstable and handle poorly.

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ARRANGEMENT OF THE MAIN ELEMENTS

50 2T

Key

1) Warning horn

2) Kick starter

3) Glove compartment

4) Fuse carrier

5) Battery

6) Left passenger footrest

(in the countries where required)

7) Seat lock

8) Luggage rack

9) Centre stand

10) Air filter

11) Inspection cover

10

11

9

4

5

8

1

6

2

7

3

50 2T

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Key

1) Mixer oil reservoir

2) Mixer oil reservoir cap

3) Fuel tank filler plug

4) Ignition switch/steering lock

5) Bag hook

6) Frame number cover

7) Front brake fluid reservoir

8) Spark plug

9) Fuel tank

10) Right passenger footrest

(in the countries where required)

11) Antitheft hook

(for the aprilia “Body-Guard” shielded cable

-)

50 2T

1

2

3

5

7

4

6

8

10

9

11

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ARRANGEMENT OF THE MAIN ELEMENTS

50 2T

504T

50 2T

10 0 4T

Key

1) Warning horn

2) Glove compartment

3) Fuse carrier

4) Battery

5) Left passenger footrest

(in the countries where required)

6) Seat lock

7) Luggage rack

8) Centre stand

9) Kick starter

10) Air filter

11) Inspection cover

apri

lia

50 4T

100 4T

2

1

3

4

6

7

10

8

9

5

11

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Key

1) Fuel tank filler plug

2) Ignition switch/steering lock

3) Bag hook

4) Frame number cover

5) Front brake fluid reservoir

6) Spark plug

7) Fuel tank

8) Right passenger footrest

(in the countries where required)

9) Antitheft hook

(for the aprilia “Body-Guard” shielded cable

-)

1

3

5

2

4

6

8

7

9

50 4T

100 4T

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Key

1) Electrical controls on the left side of the handlebar

2) Rear brake lever

3) Left rear-view mirror

4) Instruments and indicators

5) Right rear-view mirror

6) Front brake lever

7) Throttle grip

8) Electrical controls on the right side of the handlebar

9) Ignition switch/steering lock (

 -  - +)

10) Speedometer

11) Fuel level indicator ()

12) Green direction indicator warning light (

()

13) Odometer

14) Blue high beam warning light (

)

15) Red mixer oil reserve light (

)

16) Green low beam warning light ()

10 0 4T

50 2T50 2T

504T

10 0 4T

1/2

4/4

0 0 00 00

0

40

30

20

50

60

20

10

R

mph km/h

40

50

70

80

90

aprilia

3

2

1

9

8

7

6

1/2

4/4

R

30

20

10

0

40

30

20

50

60

mph km/h

40

50

70

80

90

aprilia

4

11

12

10

0 00 0

13

15

14

10

00

Km

50 2T

1/2

4/4

0 0 00 00

0

40

30

20

50

60

20

10

R

mph km/h

40

50

70

80

90

aprilia

3

2

1

9

8

7

6

5

1/2

4/4

R

30

20

10

0

40

30

20

50

60

mph km/h

40

50

70

80

90

aprilia

4

11

12

10

0 00 0

13

16

14

10

00

Km

50 4T

100 4T

ARRANGEMENT OF INSTRUMENTS/CONTROLS AND INDICATORS

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INSTRUMENTS AND INDICATORS TABLE

Description Function

Direction indicator warning light

(

Blinks when the direction indicators are on.

Mixer oil reserve light



Comes on when ignition switch is in “” position, a brake lever is pulled and

start button “

“ is pushed and make a check for bulb proper operation.

If during starting the lamp does not turn on, it must be replaced.

If the light stays on after having released the

start push button “

”, or comes on during

normal operation, it means that mixer oil level is in reserve; in this case

top up mixer oil, see page 22 (MIXER OIL).

Total kilometres odometer Indicates the total number of kilometres covered.

Speedometer Indicates road speed.

Low beam warning light



Comes on when the headlight is in low beam position.

High beam warning light



Comes on when the headlight is in high beam position.

Fuel level indicator



Indicates the approximate fuel level in the tank.

50 2T50 2T

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CONTROLS ON LEFT HANDLEBAR

NOTE The electric components only operate when the ignition

switch is in the “

” position.

NOTE Light system operates only if engine is running.

1) DIMMER SWITCH (

 -  )

If dimmer switch in position "

 ", the low beam comes on,

while if it is in position "

 ", the high beam comes on.

2) DIRECTION INDICATOR DISABLING PUSH-BUTTON (

s)

When direction indicator switch (3) is to the right or to the left,

press the push-button to disable the operation of direction

indicators.

3) DIRECTION INDICATOR SWITCH (()

To indicate the turn to the left, move the switch to the left; to

indicate the turn to the right, move the switch to the right.

Press button (2) to disable the direction indicator.

4) HORN BUTTON ()

Press this button to operate the horn.

CONTROLS ON RIGHT HANDLEBAR

NOTE The electric components only operate when the ignition

switch is in the “

” position.

NOTE Light system operates only if engine is running.

5) STARTER BUTTON (

)

Press the start push-button and pull a (front or rear) brake lever

simultaneously and the starter motor cranks the engine.

For the starting procedure, see page 32 (STARTING).

1

3

2

4

5

MAIN INDEPENDENT CONTROLS

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IGNITION SWITCH

The ignition switch is positioned on the

right side of the steering head.

NOTE The key (1) operates the ignition

switch / steering lock, the glove

compartment and the seat lock.

Two keys are supplied together with the

vehicle (one spare key).

NOTE Store the spare key in a safe

place (other than the vehicle).

STEERING LOCK

WARNING

Never turn the key to position “+” when

riding, or you will lose control of the

vehicle.

OPERATION

To lock the steering:

u Turn the handlebar fully to the left.

u Turn the key (1) to position "", and

press it.

u Release the key.

NOTE Turn the key and steer the

handlebar at the same time.

u Turn the key (1) anticlockwise (to the

left), then steer the handlebar slowly,

until the key (1) reaches position "

+".

u Extract the key.

Position Function

Key

removal

+

Steering

lock

The steering

is locked. It

is not

possible to

start the

engine or

switch on

the lights.

It is possible

to remove

the key.



Neither the

engine, nor

the lights will

operate.

It is possible

to remove

the key.



The engine

can be

started.

Once

started

lights turn

on.

It is not

possible to

remove the

key.

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AUXILIARY EQUIPMENT

UNLOCKING/LOCKING THE SEAT

To unlock and lift the seat:

u Place the vehicle on the centre stand on

firm and level ground.

u Insert the key into the seat lock (1).

u Turn the key clockwise and raise the

seat (2).

NOTE Before taking the seat down and

locking it, check that the key has been

removed from the underseat compartment.

u To lock the seat, lower and press it

centrally thus making the lock snap shut.

WARNING

Before leaving, make sure that the seat

is properly locked.

GLOVE COMPARTMENT

To open the glove compartment:

u Place the vehicle on the centre stand on

firm and level ground.

u Insert ignition key into lock (3) and turn it

clockwise.

To close it:

u Insert the ignition key, turn it clockwise

and press it simultaneously and then

turn the key anticlockwise for blocking.

u Remove the key and make sure that

compartment is closed.

WARNING

Do not load the glove compartment

excessively.

Maximum allowed weight: 1.5 kg

ANTITHEFT HOOK

The antitheft hook (4) is on the vehicle right

side.

To prevent the vehicle from being stolen, it is

advisable to secure it with the aprilia

-"Body-Guard" shielded cable (5),

available at any aprilia Authorised Dealer.

WARNING

Do not use the hook to lift the vehicle or

for any purpose other than securing the

vehicle once it has been parked.

1

2

3

4

5

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TOOL KIT

To reach the tool kit, unlock and lift the

seat, see page 18

(UNLOCKING/LOCKING THE SEAT).

50 2T

Tools are on the upper side of the battery

compartment cover.

Tool kit is made of:

– no. 1 21 mm socket wrench (1);

– no. 1 screwdriver (2): one end with PH

cross-head size 2 and the other end with

4 mm hexagonal spanner.

10 0 4T

504T

Tools are in a special housing inside the

underseat plastic cover.

Tool kit is made of:

– no. 1 16 mm socket wrench (1);

– no. 1 screwdriver (2): one end with PH

cross-head size 2 and the other end with

4 mm hexagonal spanner.

– no. 1 O-ring for both tools.

BAG HOOK

WARNING

Do not hang excessively bulky bags or

parcels to the hook, as this may

seriously compromise the

manoeuvrability of the vehicle or the

movement of your feet.

The bag hook (3) is positioned under the

seat on the front part.

Maximum allowed weight: 1.5 kg

2

1

50 2T

2

50 4T

100 4T

1

3

Scarabeo_502T_50-100 4T_gb.book Page 19 Tuesday, July 26, 2005 5:10 PM

20

use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T

HELMET POSITIONING INTO THE

TOP CASE

Thanks to the top case it is not necessary

to always carry the helmet with you when

the vehicle is parked.

WARNING

Do not drive with top case open. Safety

driving conditions could be impaired.

To position the helmet:

u Place the vehicle on the centre stand,

see page 38 (POSITIONING THE

VEHICLE ON CENTRE STAND).

u Remove the key from the ignition switch

and insert it into top case lock (1).

u Turn the key anticlockwise and open top

case (2).

u Fit the helmet (3) inside the case and

position it as shown in the picture or on

the label on the case.

u Close top case (2) until you hear a click

and then remove the key from lock (1).

CAUTION

Do not leave the key inside the lock.

3

1

2

100 4T

Scarabeo_502T_50-100 4T_gb.book Page 20 Tuesday, July 26, 2005 5:10 PM

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APRILIA SCARABEO 100 4T - 2007 User manual

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