Miller CS-2 Owner's manual

Miller
Brand
Miller
Model
CS-2
Category
Welding System
Type
Owner's manual

This manual is also suitable for

Miller CS-2 is a spot weld control unit designed to add pre-flow spot welding and post-flow capability to your existing welding power source and control/feeder. It allows you to easily switch between continuous and spot welding modes without rewiring, and provides precise control over weld time, burnback time, and pre-flow and post-flow gas flow. The unit also features a spot test function to measure wire feed length without energizing the electrode wire.

Miller CS-2 is a spot weld control unit designed to add pre-flow spot welding and post-flow capability to your existing welding power source and control/feeder. It allows you to easily switch between continuous and spot welding modes without rewiring, and provides precise control over weld time, burnback time, and pre-flow and post-flow gas flow. The unit also features a spot test function to measure wire feed length without energizing the electrode wire.

July
1981
FORM:
OM-1087A
MILLER
ELECTRIC
MFG.
CO.
718
S.
BOUNDS
ST.
P.O.
Box
1079
APPLETON
WI
54912
USA
ADDITIONAL
COPY
PRICE
25
CENTî‚’
Effective
With
Serial
No.
JA422154
ALE
COPY
RETURN
TO
FOLDER
MODEL
Millermatic
Spot
Weld
Control
CS-2
rIUIIER
OWN
ERî‚’S
MANUAL
NWSA
CODE
NO. 4579
PRINTED
IN
U.S.A.
-~
~
î‚‘L~
î‚‘~.î‚‘~P
~
LIMITED
WARRANTY
EFFECTIVE:
JUNE
1.
1979
This
warranty
supersedes
all
previous
MILLER
warranties
and
is
ex
clusive
with
no
other
guarantees
or
warranties
expressed
or
implied.
LIMITED
WARRANTY-Subject
to
the
terms
and
conditions
As
a
matter
of
general
policy
only,
Miller
may
honor
claims
hereof,
Miller
Electric
Mfg.
Co.,
Appleton,
Wisconsin
warrants
submitted
by
the
original
user
within
the
foregoing
periods.
to
its
Distributor/Dealer
that
all
new
and
unused
Equipment
(î‚‘
furnished
by
Miller
is
free
from
defect
in
workmanship
and
In
the
case
of
Millerî‚’s
breach
of
warranty
or
any
other
duty
material
as
of
the
time
and
place
of
delivery
by
Miller.
No
war-
with
respect
to
the
quality
of
any
goods,
the
exclusive
remedies
ranty
is
made
by
Miller
with
respect
to
engines,
trade
ac-
therefore
shall
be,
at
Millerî‚’s
option
(1)
repair
or
(2)
replacement
cessories
or
other
items
manufactured
by
others.
Such
or,
where
authorized
in
writing
by
Miller
in
appropriate
cases,
13)
(
engines,
trade
accessories
and
other
items
are
sold
subject
to
the
reasonable
cost
of
repair
or
replacement
at
an
authorized
the
warranties
of
their
respective
manufacturers,
if
any
All
Miller
service
station
or
141
payment
of
or
credit
for
the
purchase
engines
are
warranted
by
their
manufacturer
for
one
year
from
price
Iless
reasonable
depreciation
based
upon
actual
usel
upon
date
of
original
purchase.
return
of
the
goods
at
Customerî‚’s
risk
and
expense.
Upon
receipt
of
notice
of
apparent
defect
or
failure,
Miller
shall
instruct
the
clai-
~
Except
as
specified
below,
Millerî‚’s
warranty
does
not
apply
mant
on
the
warranty
claim
procedures
to
be
followed,
to
components
having
normal
useful
life
of
less
than
one
(11
year,
such
as
spot
welder
tips,
relay
and
contactor
points,
ANY
EXPRESS
WARRANTY
NOT
PROVIDED
HEREIN
AND
MILLERMATIC
parts
that
come
in
contact
with
the
welding
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRESENTA-
wire
including
nozzles
and
nozzle
insulators
where
failure
does
TION
AS
TO
PERFORMANCE,
AND
ANY
REMEDY
FOR
~
not
result
from
defect
in
workmanship
or
material.
BREACH
OF
CONTRACT
WHICH,
BUT
FOR
THIS
PROVISION,
~
MIGHT
ARISE
BY
IMPLICATION,
OPERATION
OF
LAW,
Miller
shall
be
required
to
honor
warranty
claims
on
war-
CUSTOM
OF
TRADE
OR
COURSE
OF
DEALING,
INCLUDING
ranted
Equipment
in
the
event
of
failure
resulting
from
a
defect
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY
OR
OF
within
the
following
periods
from
the
date
of
delivery
of
Equip-
FITNESS
FOR
PARTICULAR
PURPOSE,
WITH
RESPECT
TO
/î‚‘
ment
to
the
original
user:
ANY
AND
ALL
EQUIPMENT
FURNISHED
BY
MILLER
IS
EX
CLUDED
AND
DISCLAIMED
BY
MILLER.
1.
Arc
welders,
power
sources
and
components
. .
1
year
2.
Original
main
power
rectifiers
3
years
EXCEPT
AS
EXPRESSLY
PROVIDED
BY
MILLER
IN
(labor
-
1
year
only)
WRITING,
MILLER
PRODUCTS
ARE
INTENDED
FOR
3.
All
welding
guns
and
feeder/guns
90
days
ULTIMATE
PURCHASE
BY
COMMERCIAL/INDUSTRIAL
4.
All
other
Millermatic
Feeders
1
year
USERS
AND
FOR
OPERATION
BY
PERSONS
TRAINED
AND
5.
Replacement
or
repair
parts,
exclusive
of
labor
.
60
days
EXPERIENCED
IN
THE USE
AND
MAINTENANCE
OF
6.
Batteries
6
months
WELDING
EQUIPMENT
AND
NOT
FOR
CONSUMERS
OR
CONSUMER
USE.
MILLERî‚’
WARRANTIES
DO
NOT
EXTEND
provided
that
Miller
is
notified
in
writing
within
thirty
(30)
days
TO,
AND
NO
RESELLER
IS
AUTHORIZED
TO
EXTEND
of
the
date
of
such
failure.
MILLERî‚’S
WARRANTIES
TO,
ANY
CONSUMER.
Jr
Jr Jr Jr
~s,
Jr
~
Jr
Jr
7,,
Jr
7,.
Jr
SECTION
1
-
INTRODUCTION
1-1.
GENERAL
This
manual
has
been
prepared
especially
for
use
in
familiar
izing
personnel
with
the
design,
installation,
operation,
main
tenance,
and
troubleshooting
of
this
equipment.
All
informa
tion
presented
herein
and
on
various
labels,
tags,
and
plates
on
the
unit
should
be
given
careful
consideration
to
assure
optimum
performance
of
this
equipment.
1-2.
RECEIVING-HANDLING
Prior
to
installing
this
equipment,
clean
all
packing
material
from
around
the
unit
and
carefully
inspect
for
any
damage
that
may
have occurred
during
shipment.
Any
claims
for
loss
or
damage
that
may
have
occurred
in
transit
must
be
filed
by
the
purchaser
with
the
carrier.
A
copy
of
the
bill
of
lading
and
freight
bill
will
be
furnished
by
the
carrier
on
request
if
occasion
to
file
claim
arises.
When
requesting
information
concerning
this
equipment,
it
is
essential
that
Model
Description
and/or
Stock
Number
and
Serial
(or
Style)
Numbers
of
the
equipment
be
supplied.
1-3.
DESCRIPTION
This
control
unit
is
designed
to
add
pre-flow
spot
welding
and
post-flow
capability
to
the
control/feeder.
When
instal
led,
this
unit
will
provide
at
its
control
panel
the
selection
of
either
continuous
or
spot
welding
capability
without
having
to
change
any
interconnecting
wiring
between
the
welding
power
source,
the
control/feeder,
the
control
unit,
or
the
gun.
Mode
change
is
achieved
by
positioning
the
CON
TINUOUS-SPOT
switch
on
the
front
of
the
control
unit.
The
unit
is
designed
to
mount
atop
of the
control/feeder,
with
interconnections
to
the
gun
and
control/feeder
simpli
fied
by
use
of
prewired
receptacles,
plugs
and
cables.
1-4.
SAFETY
Before
the
equipment
is
put
into
operation,
the
safety
sec
tion
at
the
front
of
the
welding
power
source
or
welding
generator
manual
should
be
read
completely.
This
will
help
avoid
possible
injury
due
to
misuse
or
improper
welding
applications.
The
following
definitions
apply
to
CAUTION,
IMPORTANT,
and
NOTE
blocks
found
throughout
this
manual:
!
Under
this
heading,
installation,
operating,
and
main-
I
tenance
procedures
or
practices
will
be
found
that
if
not
carefully
followed
may
crease
a
hazard
to
per-
î‚•
sonnel.
I
L
~
17î‚’î‚’î‚’TAN7î‚”1
Under
this
heading,
installation,
operating,
and
main
tenance
procedures
or
practices
will
be
found
that
if
not
carefully
followed
may
result
in
damage
to
equip
ment.
SECTION
2
-
INSTALLATION
Time
Range
Switch
Torch
Trigger
Receptacle
Figure
2-1.
Installation
Of
CS-2
î‚•
If
the
CS-2
is
to
be
installed
on
a
Modor3OE
control/feeder,
an
adapter
kit
will
have
to
be
pur
chased
in
order
to
make
the
required
interconnections.
Follow
the
installation
instructions
supplied
with
the
adapter
kit.
I
NOTE
Under
this
heading,
explanatory
statements
will
be
found
that
need
special
emphasis
to
obtain
she
most
efficient
operation
of
the
equipment.
Burnback
Time
Control
Pre
Flow
Weld
Time
Reed
Relay
Plug
Contactor
Control
Receptacle
Rear
View
Post
Flow
Switch
Control
Plug
Remote
Control
Plug
Standard-Remote
Control
Switch
/
Remote
Control
Switch
Control
Receptacle
Receptacle
Control
Plug
Connector
Control
Control
Receptacle
Reed
Relay
On
Control
Mounting
Bracket
NOTE
j
Electrode
Cable
î‚‘Reed
Relay
On
Control/Feeder
Base
B-080
616
2-1.
MECHANICAL
INSTALLATION
(Figure
2-1)
A.
For
1OA
And 30A
Control/Feeder
Models
1.
Remove
the
four
screws
along
the
top
of
the
control
box;
place
the
CS-2
on
top
of
the
control;
replace
and
tighten
the
securing
screws.
OM-10B7
Page
1
2,
Install
the
reed
relay
Onto
the
control
box
mounting
bracket
where
illustrated
in
Figure
2-1
using
supplied
h~r
are.
3.
Route
the
electrode
cable
from
the
welding
power
source
through
the
reed
relay
to
the
weld
terminal
on
the
base
of
the
control/feeder.
B.
For
Swingarc
Single
12
And
16
Models
1.
Remgve
the
four
screws
along
the
top
of
the
control
box;
place
the
CS-2
on
top
of
the
control;
replaceand
tighten
the
securlng.5craws.
2
~t&l
the
reed
relay
Onto
the
control
box
mounting
bracket
where
illustrated
in
Figure
2-1
using
supplied
harciware.
~.
Route
the
electrode
cable
from
the
control
end
of
the
boom
through
the
reed
relay
to
the
electrode
terminal
on
the
welding
power
source.
2-2.
CONTROL
CONNECTIONS
(All
Models)
(Figure
2-i)
1.
Insert
the
reed
relay
plug
into
the
reed
relay
receptacle
on
the
rear
panel
of
CS-2.
3-1:
SPOT-CONTINUOUS
SWITCH
SECTION
3-FUNCTION
When
the
SPOT-CONTINUOUS
switch
is
in
the
SPOT
position,
all
of
the
controls
on
the
CS-2
Unit
will
be
functional.
Placing
this
switch
in
CONTINUOUS
position
will
make
all
controls
on
the
CS-2
unit
inoperative
and
the
control/feeder
will
function
as
it
would
normally.
3-2.
SPOT
T~ST
BUTTON
The
SPOT
TEST
button
provides
a
means
of
measuring
the
length
of
i~,ire
that
will
feed
during
a
spot
weld
cycle
without
eI~riC~Iiy
energizing
the
electrode
wire.
To
operate,
first
place
the
SPOT
TEST
switch
in
the
SPOT
TEST
position
and
then
depress
the
switch
on
the
gun.
Wire
will
now
feed
for
the
amount
of
time
set
on
the
WELD
TIME
control.
It
is
imperative
that
the
SPOT
TEST
switch
be
placed
in
the
SPOT
TEST
position
first
before
depressing
the
gun
switch.
Failure
to
comply
with
this
procedure
will
result
in
an
electrically
hot
electrode
wire
which
could
î‚•
cause
a
severe
or
fatal
shock
to
the
body.
2.
Connect
the
contactor
control
cable
from
the
welding
power
source
to
the
twistlock
receptacle
on
the
rear
panel
of
CS-2.
3.
Connect
the
six-pin
accessory
plug
from
the
control/
feeder
to
the
six-contact
accessory
connector
on
the
rear
panel
of
CS-2.
4.
Insert
the
contactor
control
plug
from
CS-2
into
the
contactor
control
receptacle
on
the
rear
panel
of
the
control/feeder.
5.
Connect
the
six-pin
accessory
plug
from
CS-2
to
the
six-contact
accessory
connector
on
the
rear
panel
of the
control/feeder.
6.
Connect
the
remote
control
connector
from
CS-2
to
the
remote
control
receptacle
on
the
front
panel
of
the
control/feeder
and
place
the
STANDARD-REMOTE
CONTROL
switch
in
the
REMOTE
position.
7.
Insert
the
switch
control
plug
from
CS-2
into
the
switch
control
receptacle
on
the
front
panel
of
the
control/
feeder.
8.
Insert
the
plug
from
the
gun
switch
into
the
receptacle
labeled
TORCH
TRIGGER
on
the
front
panel
of
CS-2.
OF
CONTROLS
The
TIME
RANGE
switch
provides
the
WELD
TIME
control
with
two
ranges.
When
the
TIME
RANGE
switch
is
in
the
upper
position,
a
range
of
.2
to
2.5
seconds
is
available
to
the
WELD
TIME
control.
When
in
the
lower
position,
a
range
of
2.5
to
5
seconds
is
available.
NOTE
Once
the
WELD
TIME
control
becomes
functional,
the
gun
switch
may
be
released.
The
CS-2
unit
goes
through
the
complete
weld
cycle
regardless
of
the
position
of
the
gun
switch.
If
the
gun
switch
is
released
prior
to
the
WELD
TIME
control
becoming
functional,
the
CS-2
stops
and
re-sets
to
the
beginning
of
the
weld
sequence
(start
of
pre-flow).
3-5.
BURNBACK
TIME
CONTROL
The
purpose
of
the
BURNBACK
TIME
control
is
to
prevent
the
electrode
wire
from
sticking
to
the
workpiece
after
the
weld
time
is
complete.
The
BURNBACK
TIME
control
prevents
this
by
providing
an
adjustable
time
period
(up
to
a
maximum
of
.25
second)
that
the
electrode
wire
remains
electrically
hot
after
the
wire
has
stopped
feeding.
3-3.
INCH
SPEED
CONTROL
The
INCH
SPEED
control
determines
the
rate
at
which
the
electrode
wire
will
feed
from
the
moment
the
gun
switch
is
depressed
until
the
wire
initially
touches
the
workpiece.
The
INCH
SPEED
controls
variable
rate
will
be
the
same
as
the
rate
that
can
be
obtained
by
the
WIRE
SPEED
control
on
the
control/feeder.
~he
elect
rode
wire
touch
es
the
wo
rkp
iece,
the
INCH
SPEED
control
becomes
inoperative
and
the
rate
that the
wire
feeds
is
determined
by
the
setting
of
the
WIRE
SPEED
control
on
the
control/feeder.
3-4.
WELD
TIME
CONTROL
&
TIME
RANGE
SWITCH
The
WELD
TIME
control
determines
the
period
of
time
that
the
electrode
wire
is
allowed
to
feed.
The
WELD
TIME
control
begins
to
time
out
as
soon
as
the
electrode
wire
touches
the
workpiece.
If
the
welding
wire
freezes
in
the
weld
puddle,
the
BURN-
BACK
TIME
control
setting
should
be
increased,
thereby
keeping
the
welding
wire
electricdily
hot
for
a
longer
period
of
time
after
wire
feed
has
stopped.
This
in
turn
will
permit
the
electrode
wire
to
burn
free
of
the
weld
puddle.
If
the
welding
wire
freezes
in
the
contact
tube,
the
BURNBACK
TIME
control
setting
should
be
decreased.
Decreasing
the
setting
will
permit
the
welding
wire
to
be
electrically
hot
for
a
lesser
period
of
time
thus
permitting
the
welding
wire
to
stick
out
of
the
contact
tube
at
the
conclusion
of
the
weld.
3-6.
PRE-FLOW
&
POST-FLOW
CONTROLS
The
PRE-FLOW
and
POST-FLOW
controls,
located
on
the
rear
of
the
CS-2
unit,
provide
a
means
of
adjusting
the
period
of
time
that
shielding
gas
will
flow
before
the
weld
cycle
begins
and
after
it
has
been
completed.
The
pre-flow
time
is
adjustable
from
1/10
to
2-1/2
seconds
and
will
begin
to
be
timed
out
as
soon
as
the
gun
switch
is
closed.
The
post-flow
time
is
adjustable
from
1/10
to
10
seconds
and
will
begin
to
be
timed
out
as
soon
as
the
BURNBACK
TIME
has
elapsed.
Page
2
SECTION
4
-
SEQUENCE
OF
OPERATION
4-1.
GAS
METAL-ARC
SPOT
WELDING
1.
Ensure
proper
connections
have
been
made
as
out
lined
in
Section
2.
2.
Position
SPOT-CONTINUOUS
switch
in
the
SPOT
position.
3.
Position
TIME
RANGE
switch
to
apprdpriate
time
range
desired.
î‚•
Prior
to
welding,
it
is
imperative
that~~r
protective
clothing
(welding
coat
and
gloves)
and
eye
protection
(glasses
and
welding
helmetl
be
put
on.
Failure
to
comply
may
result
in
serious
or
permanent
bodily
damage.
4.
Adjust
WELD
TIME
control
to
setting
desired
within
time
range
selected
by
TIME
RANGE
switch.
5.
Rotate
INCH
SPEED
control
to
the
desired
setting.
6.
Rotate
WIRE
SPEED
control
on
control/feeder
to
the
desired
setting.
7.
Adjust
BURNBACK
TIME
control
to
proper
burnback
setting.
8.
Rotate
PRE-FLOW
control
to
the
desired
pre-flow
time.
13.
Position
gun
on
workpiece
and
commence
spot
weld
ing.
The
welding
wire
and
all
metal
parts~ntact
with
it
are
energized
while
welding.
Do
not
touch
the
welding
wire
or
any
metal
part
making
contact
with
it.
9.
Rotate
POST-FLOW
control
to
the
desired
post-flow
time.
~isdesiredt~
know
the
length
of
wire
to
be
fed
during
a
spot
weld
cycle,
place
the
SPOT
TEST
switch
in
the
SPOT
TEST
position
and
depress
the
gun
switch.
10.
Turn
on
shielding
gas
at
shielding
gas
container.
11.
Energize
the
welding
power
source.
12.
Place
the
POWER
switch
on
the
control/feeder
in
the
ON
position.
1.
Turn
off
the
shielding
gas
at
the
source.
2.
Place
the
POWER
switch
on
the
control/feeder
in
the
OFF
position.
3.
Turn
off
all
associated
equipment.
CAUJION
I
..
If
welding
is
performed
in
a
confined
area,
failure
to
turn
off
the
shielding
gas
supply
could
result
in
a
build-up
of
gas
fumes,
thereby
endangering
personnel
î‚•
reentering
the
welding
area.
Hazardous
voltages
are
present
on
the
internal
cir
cuitry
of
this
unit
as
long
as
power
is
connected.
Disconnect
power
before
attempting
any
inspection
or
work
on
the
inside
of
the
unit.
Troubleshooting
of
internal
circuitry
should
be
performed
by
qualified
personnel
only.
U
I
fl~TANT
I
I
The
following
chart
is
designed
to
diagnose
and
provide
remedies
for
some
of
the
troubles
that
may
develop
in
this
unit.
It
is
assumed
that
proper
installation
has
been
made,
according
to
Section
2
of
this
manual,
and
that
the
unit
has
been
functioning
properly
until
this
trouble
developed.
Use
this
chart
in
coNunction
with
the
circuit
diagram
while
performing
troubleshooting
procedures.
If
the
trouble
is
not
remedied
after
performing
these
procedures,
the
nearest
Factory
Authorized
Service
Stasinn
thould
be
contacted.
In
all
cases
of
equipment
malfunction,
the
manufacturerî‚’s
recommendations
should
be
strictly
followed.
4-2.
SHUTTING
DOWN
I
U
SECTION
5
-
TROUBLESHOOTING
1En1u1.]2..iuj
U
Periodically
inspect
the
labels
on
this
unit
for
legibility.
All
labels
must
be
maintained
in
a
clearly
readable
state
and
replaced
when
necessary.
See
the
Parts
List
for
part
number
of
labels.
I
OM-1087
Page
3
July
1981
FORM:
OM-1087A
PARTS
LIST
Effective
With
Serial
No.
JA422154
MODEL
Millermatic
Spot
Weld
Control
CS-2
0)
U-
Lb
Lb
(N
N
0
E
a,
4
C
a,
0,
0)
LI..
OM-1087
Page
1
Item
Dia.
Factory
No.
Mkgs.
Part
No.
Description
Quantity
Figure
A
Main
Assembly
1
058
705
CIRCUIT
CARD
ASSEMBLY,
with
switch
-
spot
timer
(See
Fig.
B
Page
3)
1
2
t028
336
WRAPPER
1
047
497
LABEL,
general
precautionary
1
3
605
849
STRIP,
terminal
2
pole
1
4
C1,2
031
633
CAPACITOR,
electrolytic
80
uf
25
volts
dc
2
5
R3
030802
RESISTOR,carbonlwatt22ohm
1
6
038 042
STRIP,
terminal
4
pole
1
7
01,2
026 202
DIODE,
rectifier
1
amp
400
volts
straight
polarity
2
8
S53
011
233
SWITCH,toggleSPoTloampl25voltsac
1
9
057357
BUSHING,
snap
15/l6lDx
1.12
mounting
hole
1
10
048
029
CLIP,
retaining
-
socket
relay
4
11
TD51,52
027812
TIMER,0.itol0second24voltsdc
2
12
022
301
CLIP,
vinyl
3/4
dia
2
13
RC54
056
266
CONNECTOR,female6
contact
14
R2
030
745
POTENTIOMETER,
carbon
1
turn
2
watt
500K
ohm
1
15
RC53
039
855
RECEPTACLE,
twistlock
2P2W
20
amp
250
volts
1
16
010
476
BUSHING,
strain
relief
5/8
x
.570 hole
4
17
605
156
CORD,
portable
No.
18
4C
(order
by
ft.)
2
ft.
18
PLG54
056
265
CONNECTOR,
male
6
contact
1
19
Ri
028
332
POTENTIOMETER,
carbon
1
turn
2
watt
2
meg
ohm
1
20
PLG53
039 618
CAP,
twistlock
2P2W
20
amp
250
volts
1
21
604
525
CORD,
portable
No.
18
2C
(order
by
ft.)
2
ft.
22
057
053
RELAY,
current
1
23
iT
038
839
BLOCK,
terminal
20
amp
5
pole
1
24
RC58
057 059
JACK,
3
conductor
1
25
079
844
SPRING,
hold
down
relay
4
26
CR53-56
027
810
RELAY,
enclosed
24
volts
dc4PDT
4
27
2T
038
855
BLOCK,
terminal
20
amp
2
pole
28
027
811
CONNECTOR,
14
pin
1
29
044
592
CASE
SECTION,
base/front/rear
1
30
024
366
KNOB,
pointer
3
31
052
246
CABLE,
power
5/C
3-20/2-18
(order
by
ft.)
2
ft.
32
039
828
STRAIN
RELIEF,
receptacle/plug
1
33
PLG56
039
827
PLUG,
6
pin
MS-3106A-145-6P
1
34
PLG52
039
830
CAP,
twistlock
-
polarized
2P2W
15
amp
125
volts
1
35
604
525
CORD,
portable
No.
18
2C
(order
by
ft.)
2
ft.
36
RC52
039
759
RECEPTACLE,
twistlock
-flange
midget2P2W
10
amp
37
NAMEPLATE
(order
by
model
and
serial
numbers)
1
38
057
056
BRACKET,
mounting
-
terminal
strip
1
39
038
785
STRIP,
terminal
3
pole
1
40
R5
030
943
POTENTIOMETER,
carbon
1
turn2watt
15K
ohm
1
41
R6
030854
RESISTOR,carbon0.Swattl8kohm
1
42
R4
030940
RESISTOR,
carbon
0.5
watt
2000
ohm
tWhen
ordering
a
component
originally
displaying
a
precautionary
label,
the
label
should
also
be
ordered.
BE
SURE
TO
PROVIDE
MODEL
AND
SERIAL
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
OM-1087
Page
2
CERTAIN
NON
CRITICAL
PARTS
LISTED
BELOW
MAY
DIFFER
FROM
THOSE
USED
ON
THE
CIRCUIT
CARD
IN
YOUR
UNIT,
BUT
WILL
SERVE
AS
SUITABLE
REPLACEMENTS.
Dia.
Factory
Mkgs.
Part
No.
Description
Quantity
Figure
B
058
705
Circuit
Card
Assembly,
With
Switch
-
Spot
Timer
(See
Fig.
A
Page
2
Item
1)
S51
011 611
SWITCH,
toggle
DPDT
15
amp
125
volts
1
**058 748
CIRCUIT
CARD
ASSEMBLY
(consisting
of)
1
C51
,56
031
633
.
CAPACITOR,
electrolytic
80
uf
25
volts
dc
2
C52,53
031
643
.
CAPACITOR,
ceramic
0.01
uf
500
volts
dc
2
CM
032
943
.
CAPACITOR,
tantalum
4.7
uf
35
volts
dc
1
CM
032
820
.
CAPACITOR,
electrolylic
2.2
uf
35
volts
dc
1
C55
032
943
.
CAPACITOR,
tantalum
4.7
uf
35
volts
dc
1
CR51
032
944
.
RELAY,
12
volts
dc
DPDT
1
CR52
032 945
.
RELAY,
24
volts
dc
DPDT
1
032
946
.
SOCKET,
relay
2
D51-54
026 202
.
DIODE,
1
amp
400
volts
straight
polarity
4
D55
037
243
.
DIODE,
zener
18
volts
1
watt
1
Q51,52
022
135
.THYRISTOR,4amp200volts
2
053,54
037
289
.
TRANSISTOR,
unijunction
5OMA
35
volts
2
R51
030
055
.
RESISTOR,
carbon
2
watt
10
ohm
1
R52,54,65
030
024
.
RESISTOR,
carbon
0.5
watt
1000
ohm
3
R53
030 630
.
RESISTOR,
WW
fixed
11
watt
100
ohm
1
R55,57
030
937
.
RESISTOR,
carbon
0.5
watt
10
ohm
2
R56
030 709
.
RESISTOR,
carbon
1
watt
150
ohm
1
R58
030
004
.
RESISTOR,
carbon
0.5
watt
10K
ohm
1
R59
030 738
.
POTENTIOMETER,
carbon
1
turn
2
watt
500K
ohm
1
R60
030
145
.
POTENTIOMETER,
carbon
1
turn
0.25
watt
2000
ohm
1
R61,64
030
025
.
RESISTOR,
carbon
0.5
watt
100
ohm
2
R62
030
131
.
POTENTIOMETER,
carbon
1
turn
2
watt
50K
ohm
1
R63
030853
.
RESISTOR,
carbon
0.5
watt
2200
ohm
1
R66
030
024
.
RESISTOR,
carbon
0.5
watt
1000
ohm
1
R67,68
030 025
.
RESISTOR,
carbon
0.
5
watt
100
ohm
2
R69
032 819
.
RESISTOR,
carbon
0.5
watt
390K
ohm
1
S52
011
770
.
SWITCH,
toggle
SPDT
5
amp
125
volts
1
TA-058
704
Figure
B
-
Circuit
Card
Assembly
With
Switch
-
Spot
Timer
**Circuit
Card
Assembly
is
available
on
an
exchange
basis.
Contact
Factory
Service
Department
for
details.
BE
SURE
TO
PROVIDE
MODEL
AND
SERIAL
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
COMPONENTS
TO
BE
REPLACED
BY
QUALIFIED
PERSONNEL
ONLY
Page
3
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12

Miller CS-2 Owner's manual

Miller
Brand
Miller
Model
CS-2
Category
Welding System
Type
Owner's manual
This manual is also suitable for

Miller CS-2 is a spot weld control unit designed to add pre-flow spot welding and post-flow capability to your existing welding power source and control/feeder. It allows you to easily switch between continuous and spot welding modes without rewiring, and provides precise control over weld time, burnback time, and pre-flow and post-flow gas flow. The unit also features a spot test function to measure wire feed length without energizing the electrode wire.

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