Polaris Youth ACE 150 EFI Owner's manual

Category
Motorcycles
Type
Owner's manual
2019
Owner’s MAnual
POLARIS ACE® 150 EFI
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine expect as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
!
2019 Owner’s Manual
ACE 150 EFI
IMPORTANT SAFETY INFORMATION
Scan this QR code with your smartphone to see an
important Safety Video regarding your Polaris ACE vehicle.
This safety video can also be found at
http://www.polaris.com/en-us/rider-support/safety. If you are
on the homepage of the Polaris website, click on the Rider
Community heading and select “Product Safety and Training
Information” from the dropdown menu to access this page.
POLARIS®, ACE™, OUTLAW®, and SPORTSMAN® are trademarks of
POLARIS Industries Inc.
Copyright 2018 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in China
9929223
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products.
• Snowmobiles
• SPORTSMAN® All-terrain vehicles
• Low emission vehicles (LEVs)
RANGER® utility vehicles
• BRUTUS® work vehicles
• SLINGSHOT® three wheel
motorcycles
• RZR® sport vehicles
• GEM® vehicles
• INDIAN® motorcycles
• POLARIS POWER® generators
• POLARIS DEFENSE® combat
vehicles
• Timbersled® Snow Bikes
We believe POLARIS sets a standard of excellence for all utility and recreational
vehicles manufactured in the world today. Many years of experience have gone
into the engineering, design, and development of your POLARIS vehicle,
making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Review the safety
DVD that came with your vehicle. POLARIS also recommends that all drivers
take the ROHVA safety e-course and a ROHVA hands-on safety training course.
Visit www.rohva.org or call 866-267-2751.
Your manual contains instructions for minor maintenance, but information about
major repairs is outlined in the POLARIS Service Manual and can be performed
by a factory certified Master Service Dealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME
4
WELCOME
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 13
Features and Controls . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . 41
Emission Control Systems . . . . . . . . . . . . . 55
Maintenance . . . . . . . . . . . . . . . . . . 57
Specifications . . . . . . . . . . . . . . . . . . 97
POLARIS Products . . . . . . . . . . . . . . . . 99
Troubleshooting . . . . . . . . . . . . . . . . . 101
Warranty . . . . . . . . . . . . . . . . . . . . 105
Maintenance Log . . . . . . . . . . . . . . . . 113
5
6
INTRODUCTION
LETTER TO PARENTS
We believe your children should have the opportunity to enjoy the POLARIS
riding experience along with you. We encourage you to teach your children to
ride safely, and to help ensure the future of recreational sports, please teach
them to show respect for our environment and for the rights of others while
operating the vehicle.
This vehicle is not a toy and can be hazardous to operate. We've provided this
owners manual and an instructional video to help you and your children learn
about the safe operation and care of your new POLARIS vehicle. Before your
children drive or ride in the vehicle, please read and make sure they read this
owners manual. Watch the instructional video with them. Make sure all
operators and passengers understand and follow all of the instructions and
warnings contained in this owners manual and video. Make sure they
understand that the vehicle must be used under adult supervision at all times.
After reading this owner’s manual and watching the video, help your child
practice the steps in the New Operator Driving Procedures section.
Never allow a child under age 10 to operate or ride as a passenger in this
vehicle. Children differ in skills, physical abilities and judgement. Please
supervise the use of the vehicle at all times. Permit continued use only if you
determine that your child has the ability and maturity to operate safely.
For your child’s safety, be sure your child can reach and operate all ACE 150
controls, including steering wheel, accelerator and brake pedals, and ignition
switch. Make sure your child is not too tall to ride safely in this vehicle. See the
Age Restrictions section.
The vehicle’s speed control system allows adults to limit vehicle speed for new
and inexperienced operators. Please see the Speed Control System section for
more information.
The preventive maintenance program outlined in this manual is designed to
ensure that all critical components on your child's vehicle are thoroughly
inspected at specific intervals. Always follow all of the instructions and
recommendations in this manual to ensure the vehicle remains in safe operating
condition at all times.
This POLARIS vehicle is not designed for adult use. Serious damage may occur
if the maximum weight capacity is exceeded. Refer to vehicle labels and to the
Specifications section for the maximum weight capacity.
7
INTRODUCTION
LETTER TO YOUNG OPERATORS
Before you ride your new POLARIS vehicle, there are some important things
that you need to know. You must learn how to keep yourself and those around
you safe while you're riding.
Your parents and POLARIS want you to be safe while you enjoy riding your new
vehicle, and that's why it’s very important that you read this owner’s manual and
watch the instructional video. Make sure you understand and follow all of the
instructions and warnings in this owners manual and video. Ask your parents to
explain anything you don't understand.
Your safety and the safety of others is the most important thing to think about at
all times. Pay attention when you see this symbol:
IMPORTANT
This is the safety alert symbol. When you see this symbol on your vehicle or in
this manual it means PAY ATTENTION because you could die or be seriously
injured if you don't follow the instructions.
After reading this owner’s manual and watching the video, complete the steps in
the New Operator Driving Procedures section. Show your parent that you
understand how to drive safely.
Enjoy riding your new POLARIS vehicle!
8
INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not
avoided, COULD result in serious injury.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not
avoided, COULD result in minor to moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
9
INTRODUCTION
WARNING
Failure to follow the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Never operate this vehicle without proper instruction. All operators and
supervising adults must watch the instructional video that was provided with
the vehicle. Read this owner’s manual and review the safety DVD that came
with your vehicle. A free extra copy of the DVD can be obtained by
contacting your local POLARIS dealer. Understand all safety warnings,
precautions and operating procedures before operating the vehicle. Keep
this manual with the vehicle.
• For your child’s safety, be sure your child can reach and operate all ACE 150
controls, including steering wheel, accelerator and brake pedals, and
ignition switch. All operators must be able to sit with backs against the seat,
both feet flat on the floor and both hands on the steering wheel.
• Always follow the age guidelines for your vehicle. Operation is prohibited for
anyone under age 10. Never operate with a passenger under age 10.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
• Complete all steps in the New Operator Driving Procedures section of this
manual. Never allow a guest to operate this vehicle until the guest has
watched the instructional video and has completed the New Operator
Driving Procedures.
• Passengers are prohibited at all times. Never allow someone other than the
current driver to occupy this vehicle.
10
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces
provided. Remove the spare key and store it in a safe place. An ignition key can
be duplicated only by ordering a POLARIS key blank (using your key number)
and mating it with one of your existing keys. The ignition switch must be
replaced if all keys are lost.
q
Vehicle Identification Number
(LH rear wheel well)
w
Engine Serial Number
e
Key Number
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number
11
INTRODUCTION
12
SAFETY
SAFE RIDING GEAR
Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-
the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces
the chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area.
The condition occurs most frequently
when a vehicle is being operated in high
ambient temperatures at low speeds
and/or high load conditions for an
extended period of time. The use of
certain windshield, roof and/or cab
systems may contribute to this condition
by restricting airflow. Any discomfort
due to heat buildup in this area can be
minimized by wearing proper riding
apparel and by varying speeds to
increase airflow.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
13
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards. Clasp the buckle and pull each strap tight to ensure the helmet
is properly secured to the head.
Parents should verify that young operators have a helmet that fits, and should
obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear
the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
14
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle.
Be sure to read all of the following warnings about driving hazards and how to
avoid them. These warnings are provided for your child's safety. Be sure to
explain to your young driver that the hazards outlined in this section of this
owners manual MUST be avoided at all times. See the OPERATION section
of this owners manual for proper operating procedures.
FOR MORE INFORMATION ABOUT SAFETYcall POLARIS at 1–800–342–
3764.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction
increases the risk of an accident. The operator
and the supervising adult must understand how
to operate the vehicle properly in different
situations and on different types of terrain.
All operators must read and understand this
owners manual and all warning and instruction
labels before operating the vehicle. Never allow a
guest to operate this vehicle until the guest has
read this manual and all product labels.
AGE RESTRICTIONS
This vehicle is for recreational use by young
operators under adult supervision ONLY.
Operation is prohibited for anyone under age 10.
Operators must be able to sit with backs against
the seat, both feet flat on the floor and both
hands on the steering wheel.
15
SAFETY
RIDER HEIGHT
Some riders may be too tall to ride safely in this
vehicle. Do not operate or ride in this vehicle if
the clearance between the top of your helmet
and the overhead cab frame is less than 2
inches (5 cm).
SEAT BELTS
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of rollover, loss of control, other accident or sudden stop. Seat
belts may reduce the severity of injury in these circumstances. Operators must
wear seat belts at all times. Always make sure the seat belt is secured for the
operator before riding.
PASSENGERS
Passengers are prohibited on this vehicle. Never carry passengers in the vehicle
cab or in the cargo box. Passengers can be thrown off. This can cause serious
injury or death.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe
operating condition before operating increases the risk
of an accident.
Always perform the pre-ride inspection before each
use of your vehicle to make sure it's in safe operating
condition.
Always follow the inspection and maintenance
procedures and schedules described in this manual
and your Vehicle Manual.
16
SAFETY
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved
helmet and protective eye wear increases the risk of a
serious injuries in the event of an accident. Always
wear a helmet, eye protection, gloves, long-sleeve
shirt, long pants and over-the-ankle boots.
CAB NETS
Riding in this vehicle without using the cab nets (or doors, if equipped) increases
the risk of serious injury or death in the event of an accident or rollover. Always
use the cab nets (or doors) while riding in this vehicle. Always keep hands and
feet inside the vehicle at all times.
USING ALCOHOL OR DRUGS
Operating this vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
Never consume alcohol or drugs before or while
operating this vehicle.
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use only,
not for use on pavement. Operating this vehicle on
paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling
of the vehicle and may increase the risk of loss of
control and accident or rollover. Avoid operating the
vehicle on pavement. If it's unavoidable, travel slowly,
travel short distances and avoid sudden turns or stops.
17
SAFETY
OPERATING ON PUBLIC ROADS
Operating this vehicle on public streets, roads or
highways could result in a collision with another
vehicle. Never operate this vehicle on any public
street, road or highway, including dirt and gravel roads
(unless designated for off-highway use).
OPERATING AT EXCESSIVE SPEEDS
Operating this vehicle at excessive speeds increases
the operator's risk of losing control. Always operate at
a speed that's appropriate for the terrain, the visibility
and operating conditions and your skills and
experience.
TURNING IMPROPERLY
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this owner’s
manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
PHYSICAL CONTROL OF THE VEHICLE
Removing hands from the steering wheel or removing feet from the floor while
riding increases the risk of loss of control and accident or rollover.
The operator should always keep both hands on the steering wheel during
operation.
Always keep hands and feet inside the vehicle at all times.
18
SAFETY
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Polaris Youth ACE 150 EFI Owner's manual

Category
Motorcycles
Type
Owner's manual

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