Campbell Hausfeld PW167600AV User manual

Electric High

Pressure Washer

Operating Instructions and Parts Manual PW167600AV

For Household Use Only!

Carefully read and understand these instructions

before operating this pressure washer.

IN453500AV 3/98

U

L

Approved

# 7P64

U

L

C

Electric High Pressure Washer

Congratulations! You have purchased

one of the finest electric pressure wash-

ers available. It has been designed and

manufactured to provide years of reli-

able service.

Please read this manual carefully before

attempting to operate or maintain the

product described. Protect yourself and

others by observing all safety informa-

tion. Failure to comply with these

instructions could result in personal

injury and/or property or equipment

damage. Retain these instructions for

future reference.

Campbell Hausfeld is committed to pro-

viding our customers with the highest

quality products and service available. If

you have any problems or questions con-

cerning this or any other Campbell

Hausfeld product, please call us at:

1-800-330-0712

Please DO NOT RETURN this unit before

calling the number shown above.

Contacting us first will enable us to pro-

vide you with the best possible service.

General Safety Information

Please read and understand all

Warnings, Cautions and Instructions

prior to starting this unit.

Danger indicates

an imminently haz-

ardous situation which, if not avoided,

WILL result in death or serious injury.

Warning indicates

a potentially haz-

ardous situation which, if not avoided,

COULD result in death or serious injury.

Caution indicates a

potentially haz-

ardous situation which, if not avoided,

MAY result in minor or moderate injury.

SAVE THESE INSTRUCTIONS

When using this product, basic precau-

tions should always be followed,

including the following:

1. Read all instructions before using

the product.

2. To reduce the risk of injury, close

supervision is necessary when a

product is used near children.

3. Know how to stop this product and

bleed pressure quickly. Be thor-

oughly familiar with the controls.

4. Stay alert - Watch what you are

doing.

5. Do not operate the product when

fatigued or under the influence of

alcohol or drugs.

6. Keep operation area clear of all per-

sons.

7. Do not overreach or stand on unsta-

ble support. Keep good footing and

balance at all times.

8. Follow the maintenance instructions

specified in the manual.

9. This product shall be connected to a

power supply receptacle protected

by a ground fault circuit interrupter.

Electrical shock

hazard.

● NEVER direct water spray toward the

power washer or any electrical out-

let connection.

● NEVER operate the power washer

during thunderstorms, or in the rain.

● Keep all connections dry and off the

ground.

● This product is provided with a GFCI

for your safety. However, ALWAYS

disconnect power before disassem-

bling or repairing the unit.

● Inspect cord and GFCI prior to use.

Any repair or replacement of the

power cord must be performed by a

qualified (licensed or certified) elec-

trical technician.

● Do not carry the unit while it is in

use.

● This product requires a grounded

120V, 15 Amp circuit.

● If the power receptacles available

will not fit this equipment’s power

cord, then have an appropriate

power receptacle installed by a certi-

fied electrician.

● The electrical components of this

equipment are to be serviced only

by qualified technicians.

● Do not modify any of the electrical

components of this equipment.

● No power cord adapter should be

used with this equipment.

● Check with a qualified electrician

or service person if the grounding

instructions are not completely

understood or you are in doubt as

to whether the equipment is prop-

erly grounded.

2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety and Warning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 & 3

Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Setup, Operating and Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . 4

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Specifications

Contents Page

Safety and Warning

Information

PW1676 1300 PSI 1.9 GPM 13 Amps 115V 100˚F 39 lbs.

Maximum Maximum Motor Power Maximum Inlet Unit

Model Pressure Capacity (Single Phase) Voltage Water Temperature Weight

Injection

hazard.

● Keep clear of nozzle. NEVER direct

high pressure spray at any person,

animal or self.

● Always wear safety glasses or goggles

and protective clothing.

Explosion

hazard.

● NEVER spray flammable liquids or use

pressure washer in areas containing

combustible dust, liquids or vapors.

Equipment

damage.

● ALWAYS turn water supply “ON”

before turning pressure washer

“ON”. Running pump dry causes

serious damage.

● NEVER allow the unit to run with the

trigger released (off) for more than

one minute. Resulting heat buildup

will damage pump.

● NEVER store the pressure washer

outdoors or where it could freeze.

The pump will be seriously damaged.

● Release the trigger when changing

from high to low pressure modes.

Failure to do so could result in

damage to the nozzle.

● If an extension cord is needed, the

appropriate wire sizes must be used

(See chart).

● This unit must always be used in the

horizontal position.

EXTENSION CORDS

If using an exten-

sion cord, use only

grounded, three wire extension cords

that are in good condition.

Use only extension cords that are intend-

ed for outdoor use. These extension

cords are identified by a marking

“Acceptable for use with outdoor appli-

ances; store indoors while not in use”.

Use only extension cords having an elec-

trical rating not less than the rating of

the product.

Do not use damaged extension cords.

Examine extension cord before using and

replace if damaged. Do not abuse exten-

sion cord and do not pull on the cord to

disconnect. Keep cord away from heat

and sharp edges. Always disconnect the

cord from the receptacle before discon-

necting the product from the extension

cord.

Note: Do not use 16 or 18 AWG exten-

sion cords on this product.

Tools Required for Installation:

● Flat Screwdriver

● Hammer/Mallet

● Adjustable Wrench

1. Set plastic spacer (included in parts

pack) on workbench (Figure 1).

2. Place “star shaped” retaining ring on

the spacer (tangs pointing down)

(Figure 2).

3. Tap the retaining ring onto the axle

(Figure 3 & 4).

4. Put both wheels on axle, solid sides

together (Figure 5).

5. Attach opposite ring in the same

manner (Figure 6).

6. Slide wheels out and snap axle into

place on the underside of body

(Figure 7).

7. Snap wheel covers on the wheel.

8. Attach foot to front of pressure wash-

er body (Figure 7).

9. Hook up chemical suction hose to the

tip on the bottom of the handle

(Figure 8).

10. Attach black handle with enclosed

screws and washers (Figure 9).

3

Extension Allowable length

Cord size 25’ 50’

14 AWG Yes No

12 AWG Yes Yes

Figure 2

Figure 1

Figure 4

Figure 5

Figure 6

Figure 7

Figure 9

Figure 8

Installation

Instructions

PW167600AV

Figure 3

4

THINGS TO REMEMBER

1. Always check the inlet filter for

debris.

2. Always reset the Ground Circuit

Interrupter (GFCI) each time the

unit is plugged into an outlet.

3. Never direct a single point spray at

a soft or breakable surface.

GARDEN HOSE CONNECTION

INSTRUCTIONS

1. Attach nipple adapter to inlet fit-

ting on the unit.

2. Attach quick connect to garden

hose.

3. Pull side “A” of quick connect

toward garden hose and push onto

nipple adapter.

4. Push side “A” of quick connect

towards nipple adapter and release.

SYSTEM CONNECTION

1. Ensure that the power switch is in

the OFF position.

2. Attach high pressure hose and gun

assembly to the unit.

3. Insert lance into the gun and turn

clockwise to positive stop as shown

in Figure 11.

4. Connect garden hose as explained

in the Garden Hose Connection

Instructions.

5. Plug the power cord into a ground-

ed outlet and press the reset button

on the GFCI as shown in Figure 12.

THIS MUST BE DONE EACH TIME

THE UNIT IS PLUGGED INTO AN

OUTLET.

6. Turn the water on.

7. Trigger the gun for 1 minute to

release pressure and to remove any

air trapped in the system.

8. Turn the OFF/ON switch to the ON

position.

The pressure washer is now ready

to use on your cleaning application.

Please refer to Figure 13 for nozzle

fan adjustment.

DETERGENT APPLICATION

1. Remove the cap from the detergent

tank and pour in UNDILUTED pres-

sure washer detergent. Replace cap.

2. Turn the OFF/ON switch to the ON

position.

3. Slide nozzle to the low pressure

position as shown in Figure 14 and

apply detergent.

IMPORTANT: Unit will only apply

detergent when adjustable nozzle is

used and the nozzle is in the low

pressure position.

4. To rinse or return to high pressure,

release the trigger and slide the

nozzle to the high pressure position.

NEVER SLIDE THE NOZZLE FROM

LOW TO HIGH OR HIGH TO LOW

PRESSURE WHEN THE GUN IS TRIG-

GERED.

1. Never store unit outdoors or where

it could freeze.

2. LONG STORAGE PERIODS: When

the unit is stored for more than 2

months, run a mixture of 50%

antifreeze and water through the

pump as follows:

--Remove the high pressure hose

and garden hose from the pump.

--Tilt the unit on its side and turn

the OFF/ON switch to the ON

position.

--Pour 1 cup of the 50% antifreeze

and water mixture into the inlet

side of the pump.

--Turn the unit OFF. It is now ready

for storage.

"A"

Reset

LOW PRESSURE

HIGH PRESSURE

Figure 10

Figure 11

Figure 13

Figure 14

Figure 12

Rotating the nozzle will vary the

spray pattern from approximately a

0

o

stream to a 60

o

fan spray.

NOTE: The Turbo Lance is NOT

adjustable and cannot be used to

apply detergent.

Setup and Operating

Instructions

Maintenance

Electric High Pressure Washer

5

Troubleshooting Chart

Pressure washer does

not start up

Pump does not reach

necessary pressure

Fluctuating pressure

Excessive water leak-

ing from pump

Motor stops suddenly

1. Plug is not well connected or electric

socket is faulty

2. The main voltage supply is too low

3. Thermal safety switch has tripped

4. GFCI has tripped

1. Water inlet filter is clogged

2. Pump sucking air from connection or

hoses

3. Suction delivery valves are clogged

or worn out

4. Lance nozzle not correct or worn out

1. Pump sucking in air

2. Valves dirty, worn out or stuck

3. Water seals worn out

Water seals worn out

Thermal safety switch has tripped due to

overheating

1. Check plug, socket and fuses

2. Check that the main supply voltage is

adequate

3. Switch off the unit and allow the

motor to cool down. Leave the lance

open.

4. Push reset button

1. Clean water inlet filter

2. Check that connections and locking

ring are properly tightened

3. Call 1-800-330-0712

4. Call 1-800-330-0712

1. Check that hoses and connections are

tight

2. Call 1-800-330-0712

3. Call 1-800-330-0712

Call 1-800-330-0712

1. Check that the main supply voltage

corresponds to the specifications

2. Switch the unit off and let it cool

down

Symptom Possible Cause(s) Corrective Action(s)

PW167600AV

For Replacement Parts or Assistance, Call 1-800-330-0712

Outside the U.S., Puerto Rico, Virgin Islands or Canada,

call 1-513-367-4811 then press “0” for assistance

1 Gun PM037201AV 1

2 Nipple adapter PM022100AV 1

3 Quick connect fitting PM020600SV 1

4 Adjustable lance PM002951AV 1

5 Turbo lance PM002961AV 1

6 Hose PM012902AV 1

7 Tip cleaner PM008500AV 1

6

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

Address parts correspondence to:

The Campbell Group / Parts Dept.

100 Production Drive

Harrison, OH 45030 U.S.A.

Reference

Number Description Part Number Qty.

Electric High Pressure Washer

1

2

4 & 5

6

7

3

7

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Products - One Year, Serious

Duty Products - Two Years, Extreme Duty Products - Three Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR):

Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: 1-800-330-0712

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell

Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld pressure washer supplied or manufactured

by Warrantor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Defects on material and workmanship which occur within the duration of the

warranty period.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM

THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or

rental purposes, the warranty will apply for ninety (90) day from the date of purchase. Some States do not allow

limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY

DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclu-

sion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance

with instructions provided in the owner’s manual(s) supplied with product.

D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.

E. Normal adjustments or expendable items which are explained in the owner’s manual(s) provided with the product.

F. Items or service that are normally required to maintain the product.

G. Electric motor and gasoline engine components are expressly excluded from coverage under this limited warranty.

Such components should be returned by the purchaser to the original manufacturer or to its authorized repair

stations for service.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or

components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service

Center. Freight costs, if any, must be borne by the purchaser.

B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:

A. Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location,

and depending on the availability of replacement parts.

B. If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact the

Campbell Hausfeld Product Service Department (see paragraph 2).

Limited warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which

vary from state to state or country to country.

PW167600AV

Notes

Electric High Pressure Washer

8

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