Black & Decker D25500K User manual
- Category
- Rotary hammers
- Type
- User manual
D
EWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286 (JAN03-1) Form No. 582429-00
D25500, D25550, D25600, D25650, D25551, D25830, D25850 Copyright © 2002
The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array
of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.
582429-00/D25500 etc 1/29/03 9:29 AM Page 2
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
D25500, D25550, D25600, D25650, D25551, D25830, D25850
Rotary Hammers
Perceuses rotatives
Rotomartillos
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA
DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
Questions? See us on the World Wide Web at www.dewalt.com
582429-00/D25500 etc 1/29/03 9:29 AM Page 3
English
582429-00/D25500 etc 1/29/03 9:29 AM Page 4
electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock. Other
liquids, such as perspiration, present the same hazard.
Do not abuse the cord. Never use the cord to carry the tools or
pull the plug from an outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor
extension cord marked “W-A” or “W.” These cords are rated
for outdoor use and reduce the risk of electric shock. When using
an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and overheating.
The following table shows the correct size to use depending on
cord length and nameplate ampere rating. If in doubt, use the next
heavier gage. The smaller the gage number, the heavier the cord.
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300
Ampere Rating
More Not more AWG
Than Than
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools may result in
serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain
long hair. Keep your hair, clothing, and gloves away from moving
1
English
Important Safety Instructions
WARNING: Read and understand all instructions. Failure to
follow all instructions listed below, may result in electric shock, fire
and /or serious persoinal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered benches and
dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating
a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Grounded tools must be plugged into an outlet properly
installed and grounded in accordance with all codes and
ordinances. Never remove the grounding prong or modify the
plug in any way. Do not use any adapter plugs. Check with a
qualified electrician if you are in doubt as to whether the outlet is
properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry
electricity away from the user. Applicable only to Class I
(Grounded) tools.
Double insulated tools are equipped with a polarized plug (one
blade is wider than the other.) This plug will fit in a polarized
outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician
to install a polarized outlet. Do not change the plug in any way.
Double Insulation eliminates the need for the three wire
grounded power cord and grounded power supply system.
Applicable only to Class ll tools.
Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of
582429-00/D25500 etc 1/29/03 9:29 AM Page 1
2
Check for misalignment or binding of moving parts, breakage
of parts, and any other condition that may affect the tools
operation. If damaged, have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be suitable
for one tool, may become hazardous when used on another tool.
Keep air vents clear of debris. Reduced air flow may cause the
motor to overheat.
SERVICE
Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified
personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts.
Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow maintenance
instructions may create a risk of electric shock or injury.
Additional Safety Instructions for Rotary
Hammers
Hold tool by insulated gripping surfaces (side handle and rear
handles) when performing an operation where the cutting tool
may contact hidden wiring or its own cord. Contact with a “live”
wire will make exposed metal parts of the tool “live” and shock the
operator. Be certain that the material being drilled does not conceal
elctric or gas service and that their locations have been verified
with the untility companies.
Wear ear protectors when using the tool for extended periods.
Prolonged exposure to high intensity noise can cause hearing loss.
Always use the side handle supplied with the tool. Keep a firm
grip on the tool at all times. Do not attempt to operate this tool
without holding it with both hands. Operating this tool with one
hand will result in loss of control. Breaking through or encountering
hard materials such as re-bar may be be hazardous as well.
Tighten the side handle securely before use.
English
parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents may cover moving parts and should be avoided as
well.
Avoid accidental starting. Be sure switch is off before plugging in.
Carrying tools with your finger on the switch or plugging in tools
that have the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool
on. A wrench or a key that is left attached to a rotating part of the
tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all
times. Proper footing and balance enables better control of the tool
in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask,
non-skid safety shoes, hard hat, or hearing protection must be
used for appropriate conditions.
TOOL USE AND CARE
Use clamps or other practical way to secure and support the
workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The
correct tool will do the job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn it on or off. Any tool that
cannot be controlled with the switch is dangerous and must be
repaired.
Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such
preventive safety measures reduce the risk of starting the tool
accidentally.
Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools, with sharp cutting edges are less likely
to bind and are easier to control.
582429-00/D25500 etc 1/29/03 9:29 AM Page 2
3
English
Wear safety goggles or other eye protection. Hammering
operations cause chips to fly. Flying particles can cause permanent
eye damage. Wear a dust mask or respirator for applications that
generate dust. Ear protection may be required for most
applications.
Keep a firm grip on the tool at all times. Do not attempt to
operate this tool without holding it with both hands. It is
recommended that the side handle be used at all times. Operating
this tool with one hand will result in loss of control. Breaking
through or encountering hard materials such as re-bar may be
hazardous as well.
Do not operate this tool for long periods of time. Vibration
caused by hammer action may be harmful to your hands and arms.
Use gloves to provide extra cushion and limit exposure by taking
frequent rest periods.
Do not recondition bits yourself. Chisel reconditioning should be
done by an authorized specialist. Improperly reconditioned chisels
could cause injury.
Wear gloves when operating tool or changing bits. Accessible
metal parts on the tool and bits may get extremely hot during
operation. Small bits of broken material may damage bare hands.
Never lay the tool down until the bit has come to a complete
stop. Moving bits could cause injury.
Do not strike jammed bits with a hammer to dislodge them.
Fragments of metal or material chips could dislodge and cause
injury.
Slightly worn chisels can be resharpened by grinding.
Keep the power cord away from the rotating bit. Do not wrap
the cord around any part of your body. An electric cord wrapped
around a spinning bit may cause personal injury and loss of control
NOTE: Do not overheat the bit (discoloration) while grinding a new
edge. Badly worn chisels require reforging. Do not reharden and
temper chisels.
CAUTION: Wear appropriate personal hearing protection during
use. Under some conditions and duration of use, noise from this
product may contribute to hearing loss.
WARNING: Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work
in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out
microscopic particles.
Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap
and water. Allowing dust to get into your mouth, eyes, or lay on the
skin may promote absorption of harmful chemicals.
he label on your tool may include the following symbols.
V....................volts
A....................amperes
Hz..................hertz
W ..................watts
min ................minutes
................alternating current
..............direct current
n
o..................no load speed
..................
Class II Construction
…/min............revolutions or reciprocation per minute
..................earthing terminal
..................safety alert symbol
582429-00/D25500 etc 1/29/03 9:29 AM Page 3
SAVE THESE INSTRUCTIONS FOR
FUTURE USE
Motor
Your tool is powered by a DEWALT built motor designed to be used with
alternating current. Voltage decrease of more than 10% will cause
loss of power and overheating. All D
EWALT tools are factory tested; if
this tool does not operate, check the power supply.
Side Handle and Depth Rod
For operating convenience, the side handle can be installed in front or
rear positions. Always operate the tool with the side handle properly
assembled to maximize control of the tool.
TO MOUNT IN FRONT POSITION (FIG. 1)
1. Unscrew the side handle and
disassemble the side handle clamp.
2. Snap the steel ring over the collar
behind the tool holder. Squeeze both
ends together, mount the bushing
and insert the pin.
3. Place the side handle clamp and
screw on the clamp knob. Do not
tighten.
4. Insert adjustable depth rod into hole.
5. Screw the side handle into the clamp
knob and tighten it.
6. Rotate the side handle mounting
assembly to the desired position. For
drilling horizontally with a heavy drill bit, place the side handle
assembly at an angle of approximately 20˚ to the tool for optimum
control.
7. Lock the side handle mounting assembly in place by tightening the
clamp knob.
TO MOUNT IN REAR POSITION (FIG. 2)
1. Unscrew the side handle and remove it from the front position.
4
English
a. Tool Holder
b. Depth Rod
c. Side Handle
d. Clamp Knob
e. Alternate Side
Handle Location
f. Trigger Switch
g. Speed Dial
h. Mode Selector
i. Locking Sleeve
j. Retaining Pin
Button
k. Depth Rod
Clamp Nut
l. Steel Ring
m. Service LED
A
B
C
D
E
F
A
B
C
D
E
F
MODEL D25550
MODEL D25500
G
G
H
J
I
K
K
L
L
M
M
582429-00/D25500 etc 1/29/03 9:29 AM Page 4
5
English
Leave the side handle mounting assembly
in front position so that the depth
adjustment rod can still be used.
2. Screw the side handle directly into one of
the rear side handle positions on either side
of the tool.
TO ADJUST THE DEPTH ROD
1. Insert bit into tool holder and loosen depth rod clamp nut.
2. Place drill bit onto a surface, adjust the rod to desired depth of hole.
Using the depth rod will allow you to drill a hole the depth of the
distance between the bit and the depth rod tip.
3. Tighten clamp nut.
NOTE: This adjustment can be made with or without side handle in
place.
Inserting and Removing Spline Drive
Accessories
FIG. 3: (D25550, D25551, D25650, D25850)
TURN OFF TOOL AND DISCONNECT FROM POWER SUPPLY.
1. Unlock the tool holder by pushing the retaining pin button (J) and
holding it in.
2. Insert the bit shank into the tool holder as far as it will go.
3. Release the retaining pin button.
4. Pull on the bit to be sure that it is properly locked.
5. To remove a bit unlock the tool holder as described above.
Inserting and Removing SDS-max™
Accessories
FIG. 4: (D25500, D25600, D25830)
TURN OFF TOOL AND DISCONNECT FROM POWER SUPPLY.
1. Pull back the tool holder locking sleeve (A) and insert the bit shank.
2. Turn the bit slightly until the sleeve snaps back in position.
3. Pull on the bit to be sure that it is properly locked. The hammering
function requires the bit to be able to move axially several
centimeters when locked in the tool holder.
4. To remove bit, pull back the tool holder locking sleeve and pull the
bit out of the tool holder.
Soft Start Feature (All
Models)
The soft start feature allows you to build up
speed slowly, thus preventing the drill bit from
walking off the intended hole position when
starting. The soft start feature also reduces the
immediate torque reaction transmitted to the
gearing and the operator if the hammer is
started with the drill bit in an existing hole.
Torque Limiting Clutch
All rotary hammers are equipped with a torque limiting clutch that
reduces the maximum torque reaction transmitted to the operator in the
case of a jamming drill bit. This feature also prevents the gearing and
motor from stalling. The torque limiting clutch has been factory set
and cannot be adjusted.
Electronic Speed and Impact Control
(Fig. 5)
The electronic speed and impact control allows the use of smaller drill
FIG. 3
FIG. 4
FIG. 5
G
582429-00/D25500 etc 1/29/03 9:29 AM Page 5
6
bits without the risk of bit breakage, drilling into light and brittle
materials without shattering, and optimal tool control for precise
chiseling. To set the control dial, turn the dial to the desired level. The
higher the number, the greater the speed and impact energy. Dial
settings make the tool extremely flexible and adaptable for many
different applications. The required setting
depends on the bit size and hardness of material
being drilled.
Mode Selector (Fig. 6 & 7)
Your rotary hammer (all units except D25550) can
be used in two operating modes. In hammer
drilling mode, the tool simultaneously rotates and
impacts the work. This mode is appropriate for
all concrete and masonry operations. In the
hammering-only mode, the spindle-lock on the
tool is engaged. The tool only impacts the work
without rotating. This mode is appropriate for
light chipping, chiseling and demolition
applications.
NOTE: In impact-only mode, the hammer can
also be used as a lever to free a jammed drill bit.
To select the required operating mode, rotate
the selector lever over the safety lock until it covers the correct symbol.
SERVICE AND POWER INDICATOR LEDS (D25600, D25650)
The red service indicator LED lights up when the carbon brushes are
nearly worn out to indicate that the tool needs servicing. After
approximately 8 hours of use the motor will automatically be shut off.
Take the tool to a D
EWALT service location for routine inspection and
maintenance.
DRILLING WITH A SOLID BIT
1. Set the speed and impact control dial.
2. Set the model selector to the “hammer drilling” position (for all units
except D25550).
3. Insert the appropriate drill bit.
4. Fit and adjust the side handle.
English
5. If necessary, set the drilling depth rod.
6. Mark the spot where the hole is to be drilled.
7. Place the drill bit on the spot and press the ON/OFF switch.
8. Push with only enough force so that the hammer beats smoothly.
The hammer only needs enough pressure or force to engage the
mechanism. Pushing harder will not make the hammer drill faster.
9. To stop the tool, release the ON/OFF switch. Always turn the tool off
when work is finished and before unplugging.
DRILLING WITH A CORE BIT
1. Turn the speed and impact control dial to the maximum torque
position. (D25550, D25500, D25551, D25600, D25650, )
2. Set the model selector to the “hammer drilling,” position (for all units
except D25550).
3. Fit and adjust the side handle.
4. Assemble the centering bit and adapter shank into core bit.
5. Mark the spot where the hole is to be drilled.
6. Place the centering bit on the spot and press the ON/OFF switch.
NOTE: Some core drills require the removal of centering bit after about
1 cm of penetration. If so, remove and continue drilling.
7. When drilling through a structure thicker than the depth of the core
bit, break away the round cylinder of concrete or core inside the bit
at regular intervals. To avoid unwanted breaking away of concrete
around the hole, first drill a hole the diameter of the centering bit
completely through the structure. Then drill the cored hole halfway
from each side of the structure.
8. To stop the tool, release the ON/OFF switch. Always turn the tool off
when work is finished and before unplugging.
CHIPPING AND CHISELING
1. Set the model selector to the “hammering only with spindle lock”
position (all models except D25550).
2. Set the impact control dial to desired impact energy.
3. Insert the appropriate chisel and rotate it by hand to lock it into the
desired position. For spline units, use a 3/4” hex x 21/32” round
insert tool and for SDS Max models use SDS Max insert tools.
4. Fit and adjust the side handle.
FIG. 7
FIG. 6
582429-00/D25500 etc 1/29/03 9:29 AM Page 6
replacement.
7
English
5. Press the ON/OFF switch and start working.
6. Push only with enough force to keep bit from bouncing. Pushing
harder will not increase chipping speed.
7. To stop the tool, release the ON/OFF switch. Always turn the tool
OFF when work is finished and before unplugging.
8. D5830 and D25850 are chipping hammers only. They have no
drilling capabilities.
Accessories
Recommended accessories for use with your tool are available at extra
cost from your distributor or local service center.
CAUTION: The use of any non-recommended accessory may be
hazardous.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment (including brush inspection and replacement) should
be performed by authorized service centers or other qualified service
organizations, always using identical replacement parts.
Full Warranty
D
EWALT heavy duty industrial tools are warranted for one year from
date of purchase. We will repair, without charge, any defects due to
faulty materials or workmanship. For warranty repair information, call
1-800-4-D
EWALT. This warranty does not apply to accessories or
damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may have
other rights which vary in certain states or provinces.
In addition to the warranty, D
EWALT tools are covered by our:
30 DAY NO RISK SATISFACTION GUARANTEE
If you are not completely satisfied with the performance of your
D
EWALT heavy duty industrial tool, simply return it to the participating
seller within 30 days for a full refund. Please return the complete unit,
transportation prepaid. Proof of purchase may be required.
FREE WARNING LABEL REPLACEMENT: If your warning labels
become illegible or are missing, call 1-800-4-D
EWALT for a free
D25550
1 9/16" (39mm)
ROTARY HAMMER
WARNING
DEWALT INDUSTRIAL TOOL CO.,
701 EAST JOPPA ROAD, BALTIMORE, MD 21286 USA
FOR SERVICE INFORMATION, CALL 1-800-4-DEWALT
www. D
E
WALT.com
FOR SAFE OPERATION, READ
INSTRUCTION MANUAL. ALWAYS
USE PROPER EYE AND
RESPIRATORY PROTECTION.
ALWAYS USE SIDE HANDLE. FOR
SAFE OPERATION USE ONLY
IDENTICAL REPLACEMENT PARTS.
À TITRE PRÉVENTIF, LIRE LE GUIDE
D'UTILISATION.
MADE IN ENGLAND
AVERTISSEMENT
TYPE 1 SER.
120V AC
60Hz
11.0 A (NOM 11,0 A)
n
o
140 - 280 RPM
n
o
1330 - 2660 BPM
582429-00/D25500 etc 1/29/03 9:29 AM Page 7
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
Black & Decker D25500K User manual
- Category
- Rotary hammers
- Type
- User manual
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI