Drill Master 95527 Assembly And Operation Instructions

Brand: Drill Master

Model: 95527

Type: Assembly And Operation Instructions

Drill Master 95527 is a versatile tool designed to assist you with various drilling tasks. It features a 2-1/8" hole saw for drilling large holes and a 1" hole saw for smaller holes. The adjustable Easy Guide Template allows for precise drilling at the desired backset and latch height on doors. The kit includes a mandrel, pilot drill, and lock nut for secure and efficient operation. With its durable construction and user-friendly design, Drill Master 95527 is an ideal tool for both DIY enthusiasts and professionals alike.

DOOR LOCK

INSTALLATION KIT

Model

95527

ASSEMBLY AND OPERATION INSTRUCTIONS

Due to continuing improvements, actual product may differ slightly from the product described herein.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND

ALL WARNINGS AND INSTRUCTIONS BEFORE USE.

2006 by Harbor Freight Tools

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Page 2SKU 95527

For technical questions, please call 1-800-444-3353.

SPECIFICATIONS

1” Hole Saw Dimensions:

1-15/16” L X 1” OD

Guide Template Dimensions:

5-7/16” L X 2-19/32” W X 2-

11/16” H X 2-7/32” ID Hole

2-1/8” Hole Saw Dimensions:

1-15/16” L X 2-1/8 OD

Drill Bit Mandrel Overall

Length: 3-7/8” L

Drill Bit: 2-5/32” L X 1/4” OD

Save This Manual

You will need this manual for the safety warnings and precautions, assembly, operating, inspection,

maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual.

Write the invoice number on the inside of the front cover. Write the product’s serial number in the back of the

manual near the assembly diagram, or write month and year of purchase if product has no number. Keep

this manual and invoice in a safe and dry place for future reference.

Use safety equipment. Always wear eye protection. Dust mask, nonskid safety shoes, hard

hat, work gloves and hearing protection must be used for appropriate conditions. Always wear

ANSI-approved safety goggles and a dust mask/respirator when using or performing maintenance

on this tool.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with

a sharp cutting edge are less likely to bind and are easier to control. Do not use a damaged tool.

Tag damaged tools “Do not use” until repaired.

SPECIFIC SAFETY RULES

When using a handheld drill (not included), always maintain a ﬁrm grip on the tool with both

hands to resist starting torque.

Avoid unintentional starting. Make sure you are prepared to begin work before turning on the

drill (not included).

Always keep any extension cord (not included) away from moving parts on the tool.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other con-

struction activities, contains chemicals known [to the State of California] to cause cancer,

birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints.

Crystalline silica from bricks and cement or other masonry products.

Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, such as those dust masks that are specially designed to ﬁlter out microscopic particles.

(California Health & Safety Code § 25249.5, et seq.) Unpacking

When unpacking, check to make sure that the item is intact and undamaged. If any parts are miss-

ing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon

as possible.

UNPACKING

Page 3SKU 95527

For technical questions, please call 1-800-444-3353.

ASSEMBLY INSTRUCTIONS

For additional information regarding the parts listed in the following pages, refer to the Assembly

Diagram near the end of this manual.

OPERATION INSTRUCTIONS

NOTE: Install locks in doors that are either 1-3/8” or 1-3/4” thick and have either a 2-3/8” or 2-3/4”

backset. (The “backset” is the distance between the door edge and the center of the lockset.)

NOTE: The Easy Guide Template (1) is adjusted for desired backset by pulling out the arms, revers-

ing their direction and then snapping the arms back into the holder. The 2 backset dimensions are stamped

on the Easy Guide Template. See Figure 1.

Place the Easy Guide Template (1) at the desired latch height on the door edge. Using the screws

from your lockset latch plate, secure the Easy Guide Template (1) to the door edge. See Figure 2.

Page 4SKU 95527

For technical questions, please call 1-800-444-3353.

Attach the 2-1/8” Hole Saw (2) to the Mandrel (4) and afﬁx to the Pilot Drill (5) making sure Mandrel

lock nut (6) is snug. NOTE: The base of the Pilot Drill (5) has a round and ﬂat edge. Make sure the

ﬂat edge is facing the lock screw on the Mandrel (4) and make sure the Pilot Drill (5) extends 1/4”

beyond the teeth of the Hole Saw. NOTE: Always read and adhere to all instructions and safety

warnings made by the manufacturer of the power drill being used. Insert the drill bit assembly

into a power drill (not included) and line the Hole Saw up with the large hole on the Easy Guide

Template (1) and begin drilling. NOTE: To eliminate splintering, stop drilling when the Pilot Drill (5)

breaks through the back of the door. At this point, remove the Hole Drill and complete the hole from

the other side of the door. Once again line up the Hole Saw up with the large hole on the Easy Guide

Template (1), use the hole made by the Pilot Drill (5), and complete the drilling. See Figure 3.

Remove the 2-1/8” Hole Saw (2) from the power drill (not included) and replace it with the 1” Hole

Saw (3). Tighten the Mandrel lock nut (6) and insert the Pilot Drill (5) into the power drill (not included).

Again make sure the Pilot Drill (5) extends 1/4” past the teeth of the Hole Saw. Line up the Hole Saw

with the small hole in the edge of the Easy Guide Template (1) and drill through to the large face

hole drilled in the door. See Figure 4.

Remove the latch plate screws and the Easy Guide Template (1) from the door. Refer to the instal-

lation instructions included with your lockset, to complete installation. See Figure 5.

Page 5SKU 95527

For technical questions, please call 1-800-444-3353.

INSPECTION, MAINTENANCE, AND CLEANING

BEFORE EACH USE, inspect the general condition of the tool. Check for loose screws, misalign-

ment or binding of moving parts, cracked or broken parts.

Keep the Pilot Drill bit sharp for best results. Wipe with light oil to prevent rust.

Part Description Q’ty

1 Easy Guide Template 1

2 Hole Saw 2-1/8” Diameter 1

3 Hole Saw 1” Diameter 1

Part Description Q’ty

4 Mandrel 1

5 Pilot Drill 1

6 Mandrel Lock Nut 1

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM-

BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER

OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER

THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR

SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER

AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS

SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE

BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS

TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS

OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

PARTS LIST

PARTS DIAGRAM

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available

individually as replacement parts.

Drill Master 95527 Assembly And Operation Instructions

Drill Master 95527 Assembly And Operation Instructions

Drill Master 95527 Assembly And Operation Instructions

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