Carrier fy5b Installation Instructions Manual

Brand: Carrier

Model: fy5b

Category: Split-system air conditioners

Type: Installation Instructions Manual

This manual is also suitable for

Installation Instructions

NOTE: Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

PAGE

SAFETY CONSIDERATIONS ........................ 1

INTRODUCTION .................................. 1

HEATER PACKAGES .............................. 2

INSTALLATION ................................... 2

Step 1 -- Check Equipment ......................... 2

Step 2 -- Mount Unit .............................. 2

Step 3 -- Air Ducts ............................... 4

Step 4 -- Electrical Connections ..................... 4

Step 5 -- Refrigerant Tubing Connection and Evacuation .. 7

Step 6 -- Refrigerant Flow-Control Device ............. 7

Step 7 -- Condensate Drains ........................ 8

Step 8 -- Accessories .............................. 9

Step 9 -- Sequence of Operation .................... 10

START-UP PROCEDURES ......................... 10

CARE AND MAINTENANCE ....................... 10

AIRFLOW PERFORMANCE TABLES ................ 11

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,

or use can cause explosion, fire, electrical shock, or other

conditions which may cause death, personal injury or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified

installer or agency must use factory-authorized kits or accessories

when modifying this product. Refer to the individual instructions

packaged with kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing

and work gloves. Have a fire extinguisher available. Read these

instructions thoroughly and follow all warnings or cautions

included in literature and attached to the unit. Consult local

building codes and the current editions of the National Electrical

Code (NEC) NFPA 70.

In Canada, refer to the current editions of the Canadian Electrical

Code CSA C22A.

Recognize safety information. This is the safety-alert symbol /_.

When you see this symbol on the unit and in instruction manuals,

be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety-alert symbol.

DANGER identifies the most serious hazards which will result in

severe personal injury or death. WARNING signifies hazards

which could result in personal injury or death. CAUTION is used

to identify unsafe practices which may result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which will result in enhanced installation, reliability, or

operation.

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal injury

or death.

Before installing or servicing unit, always turn off all power to

unit. There may be more than 1 disconnect switch. Turn off

accessory heater power if applicable. Lock out and tag switch

with a suitable warning label.

CUT HAZARD

Failure to follow this caution may result in personal injury.

Sheet metal parts may have sharp edges or burrs, Use care and

wear appropriate protective clothing and gloves when

handling parts,

INTRODUCTION

Models FB4C and FY5B are Puron Fan Coils designed for

installation flexibility. These units are designed to meet the low air

leak requirements currently in effect.

FB4C uses a refrigerant piston metering device with an X-13

integral electronically commutated motor for efficiency. These

units have be designed for upflow, downflow (kit required), and

horizontal orientations, including manufactured and mobile home

applications.

FY5B uses a refrigerant piston metering device (018 thru 048) with

2-speed PSC (permanent split capacitor) motors and TXV with

3-speed PSC motor for the 060 size, These units can be used for

upflow or downflow (kit required) orientations, including

manufactured and mobile homes applications.

These units require a field supplied air filter, and are designed

specifically for Puron refrigerant air conditioners and heat pumps

as shipped. These units are available for systems of 18,000 through

60,000 Btuh nominal cooling capacity. Factory-authorized, field -

installed electric heater packages are available in sizes 5 through

30kW. See Product Data literature for all available accessory kits.

HEATER PACKAGES

This unit may or may not be equipped with an electric heater

package. For units not equipped with factory-installed heat, a

factory-approved, field-installed, UL listed heater package is

available from your equipment supplier. See unit rating plate for a

list of factory-approved heaters. Heaters that are not factory

approved could cause damage which would not be covered under

the equipment warranty. If fan coil contains a factory-installed

heater package, minimum circuit ampacity (MCA) and maximum

fuse/breaker may be different than units with a same size

field-installed accessory heater. The differences is not an error and

is due to calculation difference per UL guidelines.

INSTALLATION

Step 1 -- Check Equipment

Unpack unit and move to final location. Remove carton taking care

not to damage unit. Inspect equipment for damage prior to

installation. File claim with shipping company if shipment is

damaged or incomplete.

Locate unit rating plate which contains proper installation

information. Check rating plate to be sure unit matches job

specifications.

Step 2 -- Mount Unit

Unit can stand or lie on floor, or hang from ceiling or wall. Allow

space for wiring, piping, and servicing unit.

IMPORTANT: When unit is installed over a finished ceiling

and/or living area, building codes may require a field-supplied

secondary condensate pan to be installed under the entire unit.

Some localities may allow as an alternative, the running of a

separate, secondary condensate line. Consult local codes for

additional restrictions or precautions.

A. Upflow Installation

If return air is to be ducted through a floor, set unit on floor over

opening and use 1/8 to l/4-in (3 to 6 mm) thick fireproof resilient

gasket between duct, unit, and floor.

Side return is a field option on slope coil models. Cut opening per

dimensions. (See Fig. 1.) A field-supplied bottom closure is

required.

018 048 21" (533 n'lm) FRONT SERVICE

060 060 24" (610ram) CLEARANCE

o 1'112"(3O%m,

024 030 17" 432mm) [

036 19" (483 mm)

A07565

Fig. 1 - Slope Coil []nit in Upllow Application

B. Downflow Installation

In this application, field conversion of the evaporator is required

using accessory downflow kit along with an accessory base kit.

Use fireproof resilient gasket, 1/8 to l/4-in (3 to 6 mm) thick,

between duct, unit, and floor.

[]NIT OR PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or property

damage.

The conversion of the fan coil to downflow requires special

procedures for the condensate drains on both A-coil and slope

units. The vertical drains have an overflow hole between the

primary and secondary drain holes. This hole is plugged for all

applications except downflow, but must be used for downflow.

During the conversion process, remove the plastic cap

covering the vertical drains only and discard. Remove the plug

from the overflow hole and discard. At completion of the

downflow installation, caulk around the vertical pan fitting to

door joint to retain the low air leak performance of the unit.

NOTE: To convert units for downflow applications, refer to

Installation Instructions supplied with kit for proper installation.

For slope fan coils, use kit Part No. KFADC0201SLP. For A-coils,

use kit Part No. KFADC0401ACL Use fireproof resilient gasket,

1/8 to l/4-in (3 to 6 mm) thick, between duct, unit, and floor.

NOTE: Gasket kit number KFAHD0101SLP is also required for

all downflow applications to maintain low air leak/low sweat

performance.

C. Horizontal Installation

[]nits must not be installed with access panels facing up or down.

All other units are factory built for horizontal left installation. (See

Fig. 2 and 3.) When suspending unit from ceiling, dimples in

casing indicate suitable location of screws for mounting metal

support straps. (See Fig. 2.)

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or property

damage.

For optimum condensate drainage performance in horizontal

installations, unit should be leveled along its length and width.

For horizontal applications having high return static and humid

return air, the Water Management Kit, KFAHC0125AAA, may

need to be used to assist in water management.

@RIMARY

RAIN

HANGING

STRAPS

LOW voFr

ENTRY

OPTIONS

SECONDARY

DRAIN

018-048 21" (533 turn)

060 060 24" (610 ram)

FRONT SERVICE

CLEARANCE

:ULL FACE

OF UNIT)

175"(44 mm)

FILIERACCESS

CLEARANCE

A07566

Fig. 2 - Slope (;oil []nit in Horizontal Left Application

CONNECTIONS

A00072

Fig. 3 - A-Coil in Horizontal Left Application (Factory

Ready)

NOTE: Modular units can be disassembled and components

moved separately to installation area for reassembly. This process

accommodates small scuttle holes and limiting entrances to

installation sites. (See Fig. 4.)

2SCREWS

COIL

SUPPORT --

RAIL

SLOPE COIL

SKI

CONNECTIONS

-PRIMARY DRAIN

SECONDARY DRAIN

A03001

Fig. 5 - Conversion for Horizontal Right Applications Using a

Slope Coil

Horizontal Right Conversion of Units With A-Coils

1. Remove blower and coil access panels. (See Fig. 6.)

BRACKET

2 SCREWS

A95293

Fig. 4 - Removal of Brackets on Modular Units

Horizontal Right Conversion of Units With Slope Coils

NOTE: Gasket kit number KFAHD0101SLP is required for

horizontal slope coil conversion to maintain low air leak/low sweat

performance.

1. Remove blower and coil access panel and fitting panel. (See

Fig. 50

2. Remove coil mounting screw securing coil assembly to

right side casing flange.

3. Remove coil assembly.

4. Lay fan coil unit on its right side and reinstall coil assembly

with condensate pan down. (See Fig. 5.)

5. Attach coil to casing flange using coil mounting screw pre-

viously removed.

6. Make sure the pan cap in the fitting door is properly seated

on the fitting door to retain the low air leak rating of the

unit.

7. Add gaskets from kit KFAHD per kit instructions.

8. Align holes with tubing connections and condensate pan

connections, and reinstall access panels and fitting panel.

Make sure liquid and suction tube grommets are in place to prevent

air leaks and cabinet sweating. Install after brazing.

HORIZON1AL RIGHT

A00071

Fig. 6 - Conversion for Horizontal Right Applications Using

A-Coil

2. Remove metal clip securing fitting panel to condensate pan.

Remove fitting panel.

3. Remove 2 snap-in clips securing A-coil in unit.

4. Slide coil and pan assembly out of unit.

5. Remove horizontal drain pan support bracket from coil sup-

port rail on left side of unit and reinstall on coil support rail

on right side of unit. (See Fig. 7.)

DRAINPAN

SUPPORT BRACKET

A07571

Fig. 7 - Drain Pan Support Bracket

6. Convert air-seal assembly for horizontal right.

a. Remove air-seal assembly from coil by removing 4

screws. (See Fig. 6.)

b. Remove air splitter (B) from coil seal assembly by re-

moving 3 screws. (See Fig. 3-factory shipped inset.)

c.Removefilterplate(A)andinstallairsplitter(B)in

placeoffilterplate.

d.Installfilterplate(A)asshowninhorizontalrightap-

plication.

e.Removecondensatetroughs(C)andinstallonopposite

tubesheets.

f.Installhoseontoplasticspout.

7.Installhorizontalpanonrightsideofcoilassembly.

8.Slidecoilassemblyintocasing.Besurecoilbracketoneach

cornerofverticalpanengagescoilsupportrails.

9.Reinstall2snap-inclipstocorrectlypositionandsecure

coilassemblyinunit.Besureclipwithlargeoffsetsisused

onrightsideofunittosecurehorizontalpan.

10.Removetwoovalfittingcapsfromtheleftsideofthecoil

doorandfittingpanel.

11.Removeinsulationknockoutsonrightsideofcoilaccess

panel.

12.Remove2ovalcoilaccesspanelplugsandreinstallinto

holesonleftsideofcoilaccesspanelandfittingpanel.

13.Installcondensatepanfittingcaps(fromitem10)inthe

rightsideofthecoildoormakingsurethatthecapsnaps

andseatscleanlyonthebacksideofthecoildoor.Make

surenoinsulationinterfereswithseatingofthecap.

14.Reinstallaccessfittingpanels,aligningholeswithtubing

connectionsandcondensatepanconnections.Besuretore-

installmetalclipbetweenfittingpanelandverticalcondens-

atepan.

Makesureliquidandsuctiontubegrommetsareinplacetoprevent

airleaksandcabinetsweating.

D.ManufacturedandMobileHomeHousingApplications

1.Fancoilunitmustbesecuredtothestructureusingfield-

suppliedhardware.

2.Allowaminimumof24-in(610ram)clearancefromaccess

panels.

3.Recommendedmethodofsecuringfortypicalapplications:

a.Iffancoilisawayfromwall,attachpipestraptotopof

fancoilusingno.10self-tappingscrews.Anglestrap

downandawayfrombackoffancoil,removeallslack,

andfastentowallstudofstructureusing5/16-in.lag

screws.Typicalbothsidesoffancoil.

4" (102mm) MAX

SECURE FAN COILTO STRUCTURE

UNIT AWAY FROM WALL

PIPE STRAP

(TYPICAL BOTH SIDES)

UNIT AGAINST WALL

.125" (3ram)

MOUNTING BRACKET

(TYPICAL BOTH SIDES)

DOWN FLOW

BASE KIT (KFACB)

_. SECURE UNITTO FLOOR

ANGLE BRACKET OR PIPE STRAP

4" (102ram) MAX

Fig. 8 - A-Coil

A07567

b. If fan coil is against wall, secure fan coil to wall stud

using 1/8-in (3 ram) thick right-angle brackets. Attach

brackets to fan coil using no. 10 self-tapping screws

and to wall stud using 5/16-in. lag screws. (See Fig. 8.)

Step 3 -- Air Ducts

Connect supply-air duct over the outside of 3/4-in (19 ram)

flanges provided on supply-air opening. Secure duct to flange,

using proper fasteners for type of duct used, and seal duct-to-unit

joint. If return-air flanges are required, install factory-authorized

accessory kit.

Use flexible connectors between ductwork and unit to prevent

transnfission of vibration. When electric heater is installed, use

heat-resistant material for flexible connector between ductwork

and unit at discharge connection. Ductwork passing through

unconditioned space must be insulated and covered with vapor

barrier.

Units equipped with 20-30kW electric heaters require a 1-in (25

ram) clearance to combustible materials for the first 36-in (914

ram) of supply duct.

Ductwork Acoustical Treatment

Metal duct systems that do not have a 90 ° elbow and 10-fl (3m) of

main duct to first branch takeoff may require internal acoustical

insulation lining. As an alternative, fibrous ductwork may be used

if constructed and installed in accordance with the latest edition of

SMACNA construction standard on fibrous glass ducts. Both

acoustical lining and fibrous ductwork shall comply with National

Fire Protection Association as tested by UL Standard 181 for Class

1 air ducts.

Step 4 -- Electrical Connections

FY5B units from the factory utilize a printed-circuit board (PCB)

which has a low voltage circuit protective fuse (5 amp), fan motor

speed tap selection terminal (SPT), and time delay relay (TDR)

jumper. To disable the TDR feature, sever the jumper wire JW1.

(See Fig. 9.)

FB4C units from the factory protect the low voltage circuit with a 3

amp automotive type fuse inline on the wire harness and Does Not

contain a circuit board. Motor speeds and time delay function are

built into the motor (see section E for clarification).

When a factory-approved accessory control package has been

installed, check all factory wiring per unit wiring diagram and

inspect factory wiring connections to be sure none were loosened

in transit or installation. If a different control package is required,

see unit rating plate.

o8 (D<

R2 <ZEZ>

R!1 _{_

Rlo<ZZZ_ -- c O

R9_ C

R7 C _

@{) }

LF:f40061

A03010

Fig. 9 - ]Tan Coil Printed Circuit Board for ]TY5B Model

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or

property damage.

If a disconnect switch is to be mounted on unit, select a

location where drill or fastener will not contact electrical or

refrigerant components.

Before proceeding with electrical connections, make certain that

supply voltage, frequency, phase, and ampacity are as specified on

the unit rating plate. See unit wiring label for proper field high-

and low-voltage wiring. Make all electrical connections in

accordance with the NEC and any local codes or ordinances that

may apply. Use copper wire only.

The unit must have a separate branch electric circuit with a

field-supplied disconnect switch located within sight from, and

readily accessible from, the unit.

On units with a factory-installed disconnect with pull-out

removed, service and maintenance can be safely performed on only

the load side of the control package.

ELECTRICALSHOCK HAZARD

Failure to follow this warning could result in personal iniury or

death.

Field wires on the line side of the disconnect found in the fan coil

unit remain live, even when the pull-out is removed. Service and

maintenance to inconfing wiring cannot be performed until the

main disconnect switch (remote to the unit) is turned off.

A. Line Voltage Connections

If unit will contain accessory electric heater, remove and discard

power plug from fan coil and connect male plug from heater to

female plug from unit wiring harness. (See Electric Heater

Installation Instructions.)

For units without electric heater:

1. Connect 208/230v power leads from field disconnect to yel-

low and black stripped leads.

2. Connect ground wire to unit ground lug.

NOTE: Units installed without electric heat should have a

field-supplied sheet metal block-off plate covering the heater

opening. This will reduce air leakage and formation of exterior

condensation.

B. 24-v Control System

Connection To Unit

Wire low voltage in accordance with wiring label on the blower.

(See Fig. 10 through 15.) Use no. 18 AWG color-coded, insulated

(35°C nfininmm) wire to make the low-voltage connections

between the thermostat, the unit, and the outdoor equipment. If the

thermostat is located more than 100-ft (30 m) from the unit (as

measured along the low-voltage wire), use no. 16 AWG

color-coded, insulated (35 °C nfininmm) wire. All wiring nmst be

NEC Class 1 and must be separated from inconfing power leads.

THERMOSTAT

[]

FAN COIL

(CONTROL}

RED R

L_o E

A_R COND.

Fig. 10 - Wiring Layout Air Conditioning []nit

(Cooling Only)

TH ERMOSTAT

E]-

[Eb

FAN COIL

(CONTROL)

AIR COND.

Fig. 11 - Wiring Layout Air Conditioning []nit

(Cooling and 1-Stage Heat)

FAN COIL

THERMOSTAT (CONTROL)

[]

Eb m

-_Y G

h / wo __

HEAT PUMP

(CONTROL)

C2x_ c

Fig. 12 - Wiring Layout Heat Pump []nit

(Cooling and 2-Stage Heat with

No Outdoor Thermostat)

A94058

A94059

A94060

THERMOSTAT

[27b

[]

FANCOIL

(CONTROL)

HEAT PUMP

(CONTROL)

W3 S

Fig. 13 - Wiring Layout Heat Pump Unit

(Cooling and 2-Stage Heat with

1 Outdoor Thermostat)

FAN COIL

(CONTROL)

_ BR_ C

_ WH] W2 _

BLU

v!o

ODT

THERMOSTAT HEAT PUMP

(CONTROL)

A94061

EMERGENCY HEAT RELAY

A94062

Fig. 14 - Wiring Layout Heat Pump Unit (Cooling and

2-Stage Heat with 2 Outdoor Thermostats)

[]

THERMOSTAT FAN COIL

(CONTROL)

HEAT PUMP

(CONTROL)

,[ w2

A0a088

Fig. 15 - Wiring Layout Heat Pump Unit

(Cooling and 2-Stage Heat for Manufactured Housing)

Refer to outdoor unit wiring instructions for any additional wiring

procedure recommendations.

Transformer Information

Transformer is factory-wired for 230v operation. For 208v

applications, disconnect the black wire from the 230v terminal on

transformer and connect it to the 208v terminal. (See Fig. 16.)

RED

YEL

Fig. 16 - Transformer Connections

Heater Staging

A05182

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or

property damage.

If W2, W3, and E on any 3 stage heater (18, 20, 24, or

30kW) are individually connected as with outdoor

thermostats or any other situation, emergency heat relay must

be used. This relay is in kit Part No. KHOT0201SEC and is

normally used with kit Part No. KHAOT0301FST for 2

outdoor thermostat systems.

The controls are factory circuited for single-stage operation. For

2-stage operation, use outdoor thermostat kit Part No.

KHAOT0301FST, and for 3-stage use both kits Part No.

KHAOT0201SEC and KHAOT0301FST.

When 2 stages are desired, cut W3 at the W2 wire nut, strip and

reconnect per the thermostat kit instruction. (See Fig. 14.) When 3

stages are desired, cut the W2 wire nut off and discard. Strip W2,

W3, and E and reconnect per thermostat kit instructions. (See Fig.

14.)

NOTE: When 3 stages are used or anytime the E terminal is not

tied to W2, the emergency heat relay, part of outdoor kit Part No.

KHAOT0201SEC nmst be used.

C. Manufactured Housing

In manufactured housing applications, the ('ode of Federal

Regulations, Title 24, Chapter XX, Part 3280.714 requires that

supplemental electric heat be locked out at outdoor temperatures

above 40°F (4°C), except for a heat pump defrost cycle. Refer to

Fig. 15 for typical low voltage wiring with outdoor thermostat.

D.GroundConnections

ELECTRICALSHOCKHAZARD

Failureto follow this warning could result in personal iniury

or death.

According to NEC, ANSI/NFPA 70, and local codes, the

cabinet must have an uninterrupted or unbroken ground to

minimize personal iniury if an electrical fault should occur.

The ground may consist of electrical wire or metal conduit

when installed in accordance with existing electrical codes. If

conduit connection uses reducing washers, a separate ground

wire must be used.

NOTE: Use UL-listed conduit and conduit connector for

connecting supply wire(s) to unit to obtain proper grounding.

Grounding may also be accomplished by using grounding lugs

provided in control box.

E. Minimum CFM and Motor Speed Selection

Units with or without electric heaters require a minimum CFM.

Refer to the unit wiring label to ensure that the fan speed selected is

not lower than the minimum fan speed indicated.

FY5B fan speed selection is done at the fan relay printed-circuit

board. To change motor speeds, disconnect fan lead used on relay

terminal (SPT) and replace with motor speed tap desired. (See Fig.

17.) Save insulating cap and place on motor lead removed from

relay.

NOTE: In low static applications, lower motor speed tap should

be used to reduce possibility of water being blown off coil.

FY5B have 2 motor speed taps. Low speed (red) and high speed

(black). The 060 size only will have a Medium speed (blue).

See Table 2 - FY5B Airflow Performance (CFM), for each setting.

INSULATING CAP (2)

MOTOR 8

A97529

Fig. 17 - Fan Coil Relay and Speed Tap Terminal

for FY5B Models

The fan speed selection on the FB4C models is done at the motor.

Units with or without electric heaters require a minimum CFM.

Refer to the unit wiring label to ensure that the fan speed selected is

not lower than the minimum fan speed indicated. To change motor

speeds disconnect the BLUE fan lead from terminal #2 (factory

default position) and move to desired speed-tap; 1, 2, 3, or 5.

Speed-taps 1, 2, and 3 have a 90 second blower time delay

pre-programmed into the motor. Speed tap 4 is used for electric

heat only (with 0 second blower time delay) and the WHITE wire

must remain on tap 4. Speed-tap 5 is used for high static

applications, but has a 0 second blower time delay

pre-programmed into the motor (see Table 1 - FB4C Airflow

Performance (CFM), for each tap setting. Also, see Fig. 18 for

motor speed selection location.

NOTE: In low static applications, lower motor speed tap should

be used to reduce possibility of water being blown off coil.

Fig. 18 - Motor Speed Selection

A09390

Step 5 -- Refrigerant Tubing Connection and

Evacuation

Use accessory tubing package or field-supplied tubing of

refrigerant grade. Suction tube must be insulated. Do not use

damaged, dirty, or contaminated tubing because it may plug

refrigerant flow-control device. ALWAYS evacuate the coil and

field-supplied tubing to 500 microns before opening outdoor unit

service valves.

PRODUCT DAMAGE HAZARD

Failure to follow this caution may result in product or

property damage.

A brazing shield MUST be used when tubing sets are being

brazed to the unit connections to prevent damage to the unit

surface and condensate pan fitting caps.

Units have sweat suction and liquid tube connections. Make

suction tube connection first.

1. Cut tubing to correct length.

2. Insert tube into sweat connection on unit until it bottoms.

3. Braze connection using silver bearing or non-silver bearing

brazing materials. Do not use solder (materials which melt

below 800°F / 427°C). Consult local code requirements.

4. Evacuate coil and tubing system to 500 microns using deep

vacuum method.

PRODUCT DAMAGE HAZARD

Failure to follow this caution may result in product or

property damage.

Wrap a wet cloth around rear of fitting to prevent damage to

piston assembly or TXV and factory-made joints.

Step 6 -- Refrigerant Flow-Control Device

FB4C units come equipped with a factory installed Piston with

Teflon ring metering device (sizes 018 thru 060). If a piston

replacement if required, check piston size shown on indoor unit

ratingplateto see if it matches required piston shown on outdoor

unit rating plate. If it does not match, replace indoor piston with

piston shipped with outdoor unit. The piston shipped with outdoor

unit is correct for any approved indoor coil combination (See Fig.

19). When changing piston, use a back-up wrench. Hand tighten

hex nut, then tighten with wrench 1/2 turn. Do not exceed 30

ft-lbs.

NOTE: The indoor piston contains a Teflon ring (or seal) which is

used to seat against the inside of distributor body, and must be

installed properly to ensure proper seating in the direction for

cooling operation.

FY5B units also contain a factory installed Piston with Teflon ring

for sizes 018 thru 048 only. The FY5B-060 size units come

equipped with a Puron refrigerant TXV.

Always use outdoor units designed to match indoor fan coil

applications.

BRASS_

HEX NUT\ TEFLON SEAL

)_, TEFLON RiNG

PISTON

FLOW iN

COOLING

PISTON

RETAINER

BRASS

HEX BODY

STRAINER

[]NIT OR PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or

property damage.

The conversion of the fan coil to downflow requires special

procedures for the condensate drains on both A-coil and

slope units. The vertical drains have an overflow hole

between the primary and secondary drain holes. This hole is

plugged for all applications except downflow, but must be

used for downflow. During the conversion process, remove

the plastic cap covering the vertical drains only and discard.

Remove the plug from the overflow hole and discard. At

completion of the downflow installation, caulk around the

vertical pan fitting to door joint to retain the low air leak

performance of the unit.

Units are equipped with primary and secondary 3/4-in. FPT drain

connections. For proper condensate line installations see Fig. 1, 2,

3, 5 and 6. To prevent property damage and achieve optimum

drainage performance, BOTH primary and secondary drain lines

should be installed and include properly-sized condensate traps.

(See Fig. 20 and 21.) Factory-approved condensate traps are

available. It is recommended that PVC fittings be used on the

plastic condensate pan. Finger-tighten plus 1-1/2 turns. Do not

over-tighten. Use pipe dope.

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or

property damage.

Shallow running traps are inadequate and DO NOT allow

proper condensate drainage. (See Fig. 22.)

A09677

Fig. 19 - Refrigerant Flow - Control Device

PRODUCT OPERATION HAZARD

Failure to follow this caution may result in improper product

operation.

If using a TXV in conjunction with a single-phase

reciprocating compressor, a compressor start capacitor and

relay are required. Consult outdoor unit pre-sale literature for

start assist kit part number.

Step 7 -- Condensate Drains

To connect drains, the cap openings must be removed. Use a knife

to start the opening near the tab and using pliers, pull the tab to

remove the disk. Clean the edge of the opening if necessary and

install the condensate line. Finally caulk around the lines where

they exit the fitting to retain the low leak rating of the unit.

UNiT

2" M[N

(51 ram)

Fig. 20 - Recommended Condensate Trap

A03002

PRIMARY TRAP R EQU]RF_NXD_

(USE FACTORY KIT OR

FIELD SUPPUEDTRAP OF

SUFHCIENT DEPTH

S1ANDARD P TRAPS ARE

NOT SUFFICIENT SEE

RGURE OF REODMMENDED

CONDENSATE TRAP)

- s

- SECONDARY DRAIN WITH

APPROPRIATE TRAP REQUIRED

(USE FACTORY KIT OR

FIELD SUPPUED TRAP)

Fig. 21 - Condensate Trap and Unit

A03003

DO NOT USE SHALLOW RUNNING TRAPS!

A03013

Fig. 22 - Insufficient Condensate Trap

NOTE: When connecting condensate drain lines, avoid blocking

filter access panel, thus preventing filter removal. After connection,

prime both primary and secondary condensate traps.

NOTE: If unit is located in or above a living space where damage

may result from condensate overflow, a field-supplied, external

condensate pan should be installed underneath the entire unit, and a

secondary condensate line (with appropriate trap) should be run

from the unit into the pan. Any condensate in this external

condensate pan should be drained to a noticeable place. As an

alternative to using an external condensate pan, some localities

may allow the use of a separate 3/4-in (19 ram) condensate line

(with appropriate trap) to a place where the condensate will be

noticeable. The owner of the structure must be informed that when

condensate flows from the secondary drain or external condensate

pan, the unit requires servicing or water damage will occur.

Install traps in the condensate lines as close to the coil as possible.

(See Fig. 21.) Make sure that the outlet of each trap is below its

connection to the condensate pan to prevent condensate from

overflowing the drain pan. Prime all traps, test for leaks, and

insulate traps if located above a living area. Condensate drain lines

should be pitched downward at a minimum slope of l-in (25 ram)

for every 10-fl (3 m) of length. Consult local codes for additional

restrictions or precautions.

Step 8 -- Accessories

A. Electronic Air Cleaner

The Electronic Air ('leaner may be connected to fan coil as shown

in Fig. 23. This method requires a field supplied transformer. See

Electronic Air Cleaner literature for kit requirements.

B. Humidifier

Connect humidifier and humidistat to fan coil unit as shown in Fig.

24 and Fig. 25. The cooling lockout relay is optional.

CONTROL BOARD

R G T C C C

COM

TO EAC

208/

23O

FROM MOLEX

PLUG AND

TRANSFORMER

(IN UNIT)

A03011

Fig. 23 - Wiring Layout of Electronic Air Cleaner to Fan Coil

for FY5B Models Only

THERMOSTAT HEAT PUMP

(CONTROL)

[]

I.......

RELAY

[ HUMIDISTAT

A95294

Fig. 24 - Wiring Layout of Humidifier to Heat Pump

THERMOSTAT

[2b

FANCOIL

(CONTROL)

Z_ BBRNRN AIR COND.c

__ i [ HUMID!STAT

A95295

Fig. 25 - Wiring Layout of Humidifier to Fan (:oil

With Electric Heat

Step 9 -- Sequence of Operation

A. Continuous Fan

Thermostat closes R to G. G energizes fan relay on PCB which

completes circuit to indoor blower motor. When G is de-energized,

there is a 90-sec delay before relay opens.

B. Cooling Mode

Thermostat energizes R to G, R to Y, and R to O (heat pump only).

G energizes fan relay on PCB which completes circuit to indoor

blower motor. When G is de-energized, there is a 90-sec delay

before fan relay opens.

C. Heat Pump Heating with Auxiliary Electric Heat

Thermostat energizes R to G, R to Y, and R to W. G energizes fan

relay on PCB which completes circuit to indoor blower motor. W

energizes electric heat relay(s) which completes circuit to heater

element(s). When W is de-energized, electric heat relay(s) open,

turning off heater elements. When G is de-energized there is a

90-sec delay before fan relay opens.

D. Electric Heat or Emergency Heat Mode

Thermostat closes R to W. W energizes electric heat relay(s) which

completes circuit to heater element(s). Blower motor is energized

through normally closed contacts on fan relay. When W is

de-energized, electric heat relay(s) opens.

START-UP PROCEDURES

Refer to outdoor unit Installation Instructions for system start-up

instructions and refrigerant charging method details.

[]NIT COMPONENT HAZARD

Failure to follow this caution may result in product damage.

Never operate unit without a filter. Damage to blower motor

or coil may result. Factory authorized filter kits nmst be used

when locating the filter inside the unit. For those applications

where access to an internal filter is impractical, a

field-supplied filter must be installed in the return duct

system.

CARE AND MAINTENANCE

To continue high performance and minimize possible equipment

failure, it is essential that periodic maintenance be performed on

this equipment. Consult your local dealer as to the proper

frequency of maintenance contract.

The ability to properly perform maintenance on this equipment

requires certain mechanical skills and tools. If you do not possess

these, contact your dealer for maintenance. The only consumer

service recommended or required is filter replacement or cleaning

on a monthly basis.

AIRFLOW PERFORMANCE TABLES

Table 1 - FB4C Airflow Performance (CFM)

MODEL & SIZE BLOWER SPEED 0.10 0.20 0.30 0.40 0.50 0.60

Tap 5 669 620 565

Tap 4 614 569 534 486 436 398

FB4C 018 Tap 3 660 616 581 537 499

Tap 2 614 569 534 486 436 398

Tap 1 614 569 534 486 436 398

Tap 5 892 835 763 676

Tap 4 826 795 766 743 706 660

FB4C 024 Tap 3 826 795 766 743 706 660

Tap 2 701 660 616 581 537 499

Tap 1 617 592 552 507 472 420

Tap 5 1108 1090 1065 1034 1009 974

Tap 4 1026 1000 969 938 899 865

FB4C 030 Tap 3 1026 1000 969 938 899 865

Tap 2 909 873 842 799 762 724

Tap 1 825 795 757 722 674 634

Tap 5 1301 1276 1245 1218 1176 1121

Tap 4 1227 1191 1169 1143 1105 1074

FB4C 036 Tap 3 1227 1191 1169 1143 1105 1074

Tap 2 1087 1062 1030 1001 966 930

Tap 1 1026 1000 969 938 899 865

Tap 5 1560 1544 1507 1464 1424 1358

Tap 4 1419 1397 1358 1320 1279 1239

FB4C 042 Tap 3 1419 1397 1358 1320 1279 1239

Tap 2 1249 1220 1184 1142 1093 1052

Tap 1 1242 1205 1158 1110 1069 1026

Tap 5 1743 1712 1679 1642 1610 1574

Tap 4 1669 1634 1599 1564 1531 1499

FB4C 048 Tap 3 1669 1634 1599 1564 1531 1499

Tap 2 1452 1413 1377 1339 1308 1271

Tap 1 1300 1256 1221 1182 1142 1101

Tap 5 1897 1867 1836 1808 1774 1736

Tap 4 1817 1785 1757 1724 1693 1655

FB4C 060 Tap 3 1817 1785 1757 1724 1693 1655

Tap 2 1657 1621 1589 1557 1518 1474

Tap 1 1443 1412 1377 1332 1286 1243

Table 2 - FY5B Airflow Performance (CFM)

0.10 0.20 0.30 0.40

208V 230V 208V 230V

541 608 480 564

041 :_1_:30

MODEL &

SIZE

FY5B 018

FY5B 024

FY5B 030

FY5B 036

FY5B 042

FY5B 048

FY5B 060

BLOWER

SPEED

High

Low

High

Low

High

Low

High

Low

High

Low

High

Low

High

Medium

Low

- Airflow outside 450 cfm/ton

NOTES:

965 1117 949 1074

1306 1264

1164 1335 1144 1290

1387 1543 1358 1488

1803

1671 1777 1630 1711

2064 2128 1989 2050

1812 1959 1756 1898

1556 1748 1521 1709

0.50 0.60

208V 230V 208V 230V 208V 230V 208V 230V

642 568 648 466 526 403 434

417 511 357 431 299 363 304

888 774 791 573 654 341 438

781 868 684 740 506 573 341 418

1071 1132 952 1005 704 791 459 482

916 1019 805 902 575 637 396 447

1207 1338 1135 1241 1043 1127 842 937

1108 1226 1052 1148 970 1048 697 855

1544 1576 1435 1465 1309 1340 1144 1182

1311 1410 1237 1315 1137 1200 997 1047

1706 1767 1593 1648 1472 1512 1303 1371

1563 1630 1479 1528 1370 1412 1218 1266

1906 1965 1819 1875 1725 1778 1624 1674

1692 1829 1619 1750 1538 1663 1449 1566

1477 1659 1422 1598 1357 1525 1283 1442

1. Airflow based upon dry coil at 230v with factory-approved filter and electric heater (2 element heater sizes 018 through 036, 3 element

heater sizes 042 through 060). For FB4C models, airflow at 208 volts is approximately the same as 230 volts because the X13 motor is a

constant torque motor. The torque doesn't drop off at the speeds the motor operates.

2. To avoid potential for condensate blowing out of drain pan prior to making drain trap:

Return static pressure must be less than 0.40 in. wc.

Horizontal applications of 042 - 060 sizes must have supply static greater than 0.20 in. wc.

3. Airflow above 400 cfm/ton on 048-060 size could result in condensate blowing off coil or splashing out of drain pan.

Table3 - FB4C Air Delivery Performance Correction Component Pressure Drop (in. wc) at Indicated Airflow (Dry to Wet Coil)

CFM

UNIT SIZE

500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

018 0.034 0.049 0.063 ..........................

024 0.064 0.049 0.066 0.076 0.089 ......................

030 ...... 0.049 0.059 0.070 0.080 ..................

066 .......... 0.070 0.080 0.090 0.099 ..............

042 .............. 0.049 0.056 0.066 0.070 ..........

048 .................. 0.066 0.070 0.076 0.086 0.090 ....

060 ...................... 0.049 0.054 0.059 0.065 0.070

Table 4 - FYSB Air Delivery Performance Correction Component Pressure Drop (in. wc) at Indicated Airflow (Dry to Wet Coil)

CFM

UNIT SIZE

500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

018 0.016 0.027 0.068 ..........................

024 0.016 0.027 0.068 0.049 0.059 ......................

030 ...... 0.036 0.046 0.055 0.064 ..................

036 .......... 0.055 0.064 0.073 0.081 ..............

042 .............. 0.049 0.056 0.066 0.070 ..........

048 .................. 0.068 0.046 0.049 0.054 0.059 ....

060 ...................... 0.061 0.066 0.040 0.044 0.049

Table 5 - FB4C Electric Heater Static Pressure Drop (in. wc)

CFM

UNIT SIZE

400 600 800 1000 1200 1400 1600 1800 2000

018, 024 0.020 0.044 0.075 ............

060, 066 .... 0.048 0.072 O.1O0 ........

042, 048, 060 ........ 0.070 0.092 0.120 0.152 --

Table 6 - FY5B Electric Heater Static Pressure Drop (in. wc)

CFM

UNIT SIZE

400 600 800 1000 1200 1400 1600 1800 2000

018, 024 0.020 0.044 0.075 0.110 0.1 O0 ........

060, 066, 042 .... 0.048 0.072 0.100 0.160 0.120 ....

048, 060 .......... 0.092 0.120 0.152 0.187

Table 7 - Electric Heater Static Pressure Drop (in. wc)

FB4C, FY5B FB4C, FY5B

018 - 036 042 - 060

HEATER EXTERNAL STATIC HEATER EXTERNAL STATIC

kW PRESSURE kW PRESSURE

ELEMENTS CORRECTION ELEMENTS CORRECTION

0 0 + .02 0 0 + .04

1 3, 5 +.01 2 8, 10 +.02

2 8, 10 0 3 9, 15 0

3 9, 15 -.02 4 20 -.02

4 20 -.04 6 18, 24, 30 -.10

PURON® (R-410A) QUICK REFERENCE GUIDE

• Puron refrigerant operates at 50-70 percent higher pressures than R-22. Be sure that servicing equipment and replacement

components are designed to operate with Puron refrigerant.

• Puron refrigerant cylinders are rose colored.

• Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.

• Puron refrigerant systems should be charged with liquid refrigerant. Use a commercial type metering device in the manifold hose

when charging into suction line with compressor operating

• Manifold sets should be 700 psig high side and 180 psig low side with 550 psig low-side retard.

• Use hoses with 700 psig service pressure rating.

• Leak detectors should be designed to detect HFC refrigerant.

• Puron refrigerant, as with other HFCs, is only compatible with POE oils.

• Vacuum pumps will not remove moisture from oil.

• Do not use liquid-line filter driers with rated working pressures less than 600 psig.

• Do not leave Puron refrigerant suction line filter driers in line longer than 72 hours.

• Do not install asuction-line filter drier in liquid line.

• POE oils absorb moisture rapidly. Do not expose oil to atmosphere.

• POE oils may cause damage to certain plastics and roofing materials.

• Wrap all filter driers and service valves with wet cloth when brazing.

• A factory approved liquid-line filter drier is required on every unit.

• Do NOT use an R-22 TXV.

• If indoor unit is equipped with a R-22 TXV or piston metering device, it must be changed to a hard-shutoff Puron refrigerant

TXV.

• Never open system to atmosphere while it is under a vacuum.

• When system must be opened for service, recover refrigerant, evacuate then break vacuum with dry nitrogen and replace filter

driers. Evacuate to 500 microns prior to recharging.

• Do not vent Puron refrigerant into the atmosphere.

• Do not use capillary tube coils.

• Observe all warnings, cautions, and bold text.

• All indoor coils must be installed with a hard-shutoff Puron refrigerant TXV metering device.

Manufacturer reserves the right to change, at any time, specification8 and design8 without notice and without obligations,

Catalo_ No: IM-FB4CNF-01

Replaces: NEW

Carrier fy5b Installation Instructions Manual

Brand: Carrier

Model: fy5b

Category: Split-system air conditioners

Type: Installation Instructions Manual

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