Honda HRA216 User manual

Thank you for purchasing a Honda mower.

This manual covers operation and maintenance of the Honda HRA216

rotary mower. All information in this publication is based on the latest pro-

duct information available at the time of printing.

Honda HRA216 mowers meet CPSC blade safety requirements for walk-

behind rotary power mowers. Honda Motor Co., Ltd. reserves the right to

make changes at any time without notice and without incurring any

obligation.

No part of this publication may be reproduced without written permission.

This manual should be considered a permanent part of the mower and re-

main with the mower when sold.

Pay special attention to statements preceded by the following words;

ADANGER: Indicates severe personal injury or loss of life will result if in-

structions are not followed.

EMm

Indicates a strong possibility of severe personal injury or loss of

life if instructions are not followed.

CAUTION: Indicates a possibility of personal injury or equipment damage

if instructions are not followed.

NOTE: Gives helpful information.

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Honda rotary mowers are designed to give safe and dependable service

if operated according to instructions and intended use: mowing (cutting)

grass, and bagging cut grass when equipped with the grass bag. Any

other use could be dangerous.

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Read and understand this Owner’s Manual before operating the mower.

Failure to do so could result in personal injury or equipment damage.

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“It is illegal in some areas to operate an engine without a USDA-

qualified spark arrester. Check local laws and regulations before

operating. An optional spark arrester is availables from your authorized

HONDA lawn mower dealer.”

If a problem should arise, of if you have any questions about the mower,

consult an authorized Honda lawn mower dealer.

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CONTENTS

1. SAFETY INSTRUCTIONS

.......................................................

3

2. COMPONENT IDENTIFICATION

..............................................

6

3. CONTROLS

.........................................................................

8

4. PRE-OPERATION CHECKS

.....................................................

10

5. OPERATION

........................................................................

14

.

Starting the Engine

............................................................

14

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Mowing

..........................................................................

16

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Flooded Engine

.................................................................

18

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Stopping the Engine ..........................................................

18

.

High altitude operation

.......................................................

19

.

Cutting Height Adjurstment

................................................

20

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Grass Bag

........................................................................

21

6. TRANSPORTING/STORAGE

...................................................

22

7. MAINTENANCE ...................................................................

26

8. TROUBLESHOOTING

............................................................

38

9. SPECIFICATIONS

.................................................................

39

10. WARRANTY SERVICE ...........................................................

40

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1. SAFETY INSTRUCTIONS

Ewwl

To ensure safe operation-

Know how to stop the engine quickly and understand the operation of all

the controls. Never permit anyone to operate the mower without proper

instruction.

Do not allow children to operate the mower. Keep children and pets

away from the area of operation.

The rear shield is for your protection; keep it in place at all times.

The blade is sharp and dangerous. Never put your hands or feet under

the mower. Never carry the mower, or tilt the mower to expose the

blade while the engine is running. If you find it necessary to work on the

blade or mower, stop the engine and remove the spark plug cap.

Never stand in front of a self-propelled mower when the engine is run-

ning. Someone may accidentally engage the drive clutch.

Clear the lawn of sticks, stones, or debris before mowing. Mow only in

cleared areas in daylight or good artificial light.

Stop the engine immediately if the blade hits an object or if the mower

starts to vibrate. Remove the spark plug cap to be certain the engine will

not start accidentally, and inspect the mower for damage. Replace any

damaged parts before continuing to mow.

Protect yourself by wearing long trousers and appropriate shoes. Don’t

wear loose fitting clothing or sandals when mowing.

Never operate without the grass bag.

Never run the engine in an enclosed or confined area. Exhaust contains

poisonous carbon monoxide gas; exposure may cause loss of con-

sciousness and may lead to death.

Gasoline is extremely flammable and is explosive under certain

conditions.

Refuel in a well-ventilated area with the engine stopped. Do not smoke

or allow flames or sparks where the mower is refueled or where gasoline

is stored.

Do not overfill the fuel tank. Make sure that the filler cap is closed

securely.

Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may

ignite. If any fuel is spilled, make sure the area is dry before starting the

engine.

The muffler becomes very hot during operation and remains hot for a

while after the engine stops. Be careful not to touch the muffler while it

is hot. Let the engine cool before storing the mower indoors.

To reduce the hazard of fire, never leave grass clippings or leaves in the

bag when the mower is stored. Never leave containers of clippings in or

near buildings.

3

WARNING LABEL LOCATIONS

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DANGER:KEEP HANDS and FEET AWAY ]] I

5

2. COlVlPONENT IDENTIFICATION

DRIVE CLUTCH LEVER

HANDLE 1

FU

DISCH

IARGE GUARD

-----SHIFT LEVER

- CUTTING HEIGHT

ADJUSTING LEVER

(4PL1

SPARK PLUG

I

CUTTER DECK

6

OIL FILI

1

ROTO-STOP BUTTON

ROTO-STOP LEVER

THROTTLE LEVER

RECOIL STARTER

r,

AIR CLEANER

DRAIN BOLT

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3. CONTRO‘LS

Throttle Control Lever

Throttle positions: CHOKE

HI

LO

STOP

ROTO-STOP Lever

THROTTLE CONTROL LEVER

To put the cutting

ROTO-STOP lever

handlebar.

blade into operation, press the button on top of the

and push the lever forward, holding it against the

The blade will stop

wheh the ROTO-STOP lever is released.

CAUTION: To prevent damage to the ROTO-STOP system, it is essential

that ROTO-STOP engagement/disengagement be carried out with a single,

sharp movement of the lever.

8

Drive Clutch Lever

To propel the mower, push the drive clutch lever forward and hold it

against the handlebar. Release the lever-to disengage the drive.

To propel the mower and operate the cutting blade simultaneously, push

the button on top of the ROTO-STOP lever and push the ROTO-STOP lever

forward, then push the drive lever forward; the drive clutch lever will hold

the ROTO-STOP lever forward, as shown.

When the drive clutch lever is used to hold the ROTO-STOP forward,

releasing the drive clutch lever also releases the ROTO-STOP lever.

ROTO-STOP LEVER

DRIVE CLUTCH LEVER

Shift Lever

Move the shift lever to select slow or fast drive speed.

Position 1: Slow, 1.2 m/set (3.9 ftlsec)

Position 2: Fast, 1.65 m/set (5.4 ft/sec)

SHIFT LEVER

9

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4. PRE-OPERATION CHECKS

,

1. Check the engine oil level.

CAUTION:

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Engine oil is a major factor affecting engine performance and service life.

Non-detergent and 2-stroke engine oils are not recommended.

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Running the engine with insufficient oil can cause serious engine

damage.

Use Honda-4-stroke, or an equivalent high detergent, premium quality

motor oil certified to meet or exceed U.S. automobile manufacturer’s re-

quirements for service classification SE or SF (Motor oils classified SE or SF

will show this designation on the container).

SAE low-40 is recommended for general, all temperature use. If single

viscosity oil is used, select the appropriate viscosity for the average

temperature in your area.

a. Place the mower on a level surface.

b. Remove the oil filler cap and wipe the dipstick clean.

c. Insert the dipstick into the oil filler neck, but do not screw it in.

d. Check the oil level shown on the dipstick. If near the lower level, fill to

the upper level with the recommended oil.

UPPER OIL

LEVEL

-20

0 20 40 60 80

100°F

I

,

-30

-20 -10 0 10 20 30

40°C

LOWER OIL

LEVEL

10

2. Check the fuel level.

Remove the fuel cap and the check the fuel level-. Refill the tank if the fuel

level is low. Do not fill the fuel tank above the level mark.

Your engine is designed to use any gasoline that has a pump octane

number (

’ ‘2 M ) of 86 or higher,

or that has a research oc-

tane number of 91 or higher. Gasoline pumps at service station normally

display the pump octane number.

We recommend that you use unleaded fuel because it produces fewer

engine and spark plug deposits and extends the life of exhaust system

components.

Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid

getting dirt, dust or water in the fuel tank. Use of a lower octane gasoline

can cause persistent “pinging” or heavy “spark knock” (a metallic rapping

noise) which, if severe, can lead to engine damage.

CAUTION: If “spark knock” or “pinging” occurs at a steady engine speed

under normal load, change brands of gasoline. If spark knock or pinging

persists, consult your authorized Honda dealer. Failure to do so is con-

sidered misuse, and damage caused,by misuse is not covered by Honda’s

Limited Warranty.

Occasionally you may experience light spark knock while operating under

heavy loads. This is no cause for concern, it simply means your engine is

operating efficiently.

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Gasoline is extremely flammable and is explosive under certain

conditions.

. Refuel in a well-ventilated area with the engine stopped. Do not smoke

or allow flames or sparks in the area where the engine is refueled or

where gasoline is stored.

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Do not overfill the fuel tank (there should be no fuel in the filler neck).

After refueling, make sure the tank cap is closed properly and securely.

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Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may

ignite. If any fuel is spilled, make sure the area is dry before starting the

engine.

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Avoid repeated or prolonged contact with skin or breathing of vapor.

KEEP OUT OF REACH OF CHILDREN.

FUEL FILLER HOLE

LEVER MARK

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GASOLINES CONTAINING ALCOHOL

If you decide to use a gasoline containing alcohol (gasohol), be sure it’s oc-

tane rating is at least as high as that recommended by Honda. There are

two types of “gasohol”: one containing ethanol, and the other containing

methanol. Do not use gasohol that contains more than 10% ethanol. Do

not use gasoline containing methanol (methyl or wood alcohol) that does

not also contain cosolvents and corrosion inhibitors for methanol. Never

use gasoline containing more than 5% methanol, even if it has cosolvents

and corrosion inhibitors.

NOTE:

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Fuel system damage or engine performance problems resulting from the

use of fuels that contain alcohol is not covered under the warranty.

Honda cannot endorse the use of fuels containing methanol since

evidence of their suitability is as yet incomplete.

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Before buying fuel from an unfamiliar station, try to find out if the fuel

contains alcohol, if it does, confirm the type and percentage of alcohol

used. If you notice any undesirable operating symptoms while using a

gasoline that contains alcohol, or one that you think contains alcohol,

switch to a gasoline that you know does not contain alcohol.

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3. Check the air cleaner.

:

CAUTION: Never run the engine without the air cleaner; rapid engine

wear will result.

1. Check the air cleaner element to see if it is dirty.

2. If the element is dirty, follow the cleaning procedure described on

page 29.

WING NUTS

AIR CLEANER COVER

PAPER ELEMENT

FOAM ELEMENT

4.

Check the grass bag.

Check the grass bag for fraying, tears and clogged mesh. Wash the bag

with water if necessary, and let it dry thoroughly. Grass will not chute

properly without adequate ventilation through the bag. Make sure that

the bag is properly installed (See page 21).

GRASS BAG

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5. OPERATION

Starting the Engine

rmml

Exhaust gas contains poisonous carbon monoxide. Never run

the mower in an enclosed area. Be sure to provide adequate ventilation.

1. Turn the fuel valve ON.

2. Move the throttle lever to CHOKE.

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3. Place your foot on the STEP of the mower housing.

4. Pull the starter grip lightly until you feel resistance, then pull briskly.

STARTER GRIP

CAUTION: Don’t allow the rope to snap back; return it gently by hand.

Otherwise, the starting mechanism might be damaged. While the engine is

in operation, don’t pull the starter grip or damage may result.

5. After the engine warms up, move the throttle lever to HI. Push the

ROTO-STOP lever forward to put the cutting blade into operation.

NOTE:

If the engine is warm or the air temperature is high, move the throt-

tle lever away from the choke position as soon as the engine starts.

Select shift lever position 1 (slow) or 2 (fast), and push the drive clutch

lever forward to propel the mower.

NOTE: Use higher throttle settings to maintain engine speed when cutting

heavy grass.

THROTTLE LEVER

15

Mowing

This MOWER should be used with the grass bag.

The following suggestions and rules are intended to help you operate your

Honda HRA216 under the safest conditions possible. Be alert and exercise

the same care using the mower as you would using any other power tool.

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Be especially careful when mowing uneven or rough ground. The mower

may tilt, exposing the blade, and hidden objects could be thrown by the

blade. Keep all four wheels on the ground.

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Mow

across slopes. Do not mow excessively steep slopes.

CAUTION:’ Use extra care when mowing around objects to keep the blade

from striking them. Never deliberately mow over any object.

NOTE: Do not use the drive clutch when maneuvering around trees, etc.

Release the clutch and push the mower for better directional control.

Control Systems

CAUTION:

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Be sure to squeeze the roto-stop lever and drive clutch lever securely.

Never squeeze them halfway.

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Be sure to securely move the shift lever by hand.

16

When mowing on a slope,cut across the slope (at equally spaced inter-

vals) rather than up and down it.

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Be very careful when changing the direction of the mower on a slope.

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Do not use the mower on a slope of more than20”.

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Always set the gear shift lever in 1st while mowing on a slope.

X

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When mowing on an uneven surface, always use first gear, reduce

engine speed, grip the mower’s handles firmly and watch your step.

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Flooded Engine

If the engine won’t start after several pulls on the starter rope, the engine

may be flooded.

To clear a flooded engine:

1. Move the throttle lever to STOP and turn off the fuel valve.

2. Remove the spark plug and dry it. When reinstalling the plugs, thread it

in by hand until it seats. Then tighten it an additional l/8- l/4 turn with

the spark plug wrench to compress the washer.

3. Move the throttle to HI, turn on the fuel valve and repeat steps 3-5

under “Starting the Engine”.

Stopping the Engine

1. Release the drive clutch and/or ROTO-STOP lever.

2. Move the throttle lever to STOP and turn off the fuel valve.

STOP

FUEL VALVE

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Honda HRA216 User manual

Honda HRA216 User manual

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