Woodstock M1013 User manual

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Woodstock Technical Support .................. 2

Machine Specifications .......................... 3

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Standard Machinery Safety ..................... 6

Additional Safety for

Metal Cutting Bandsaws ......................... 8

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110V/220V Operation ............................ 9

Extension Cords .................................. 9

Electrical Specifications ........................ 9

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Unpacking ....................................... 10

Inventory ........................................ 10

Machine Placement ............................ 11

Cleaning Machine ............................... 11

Wheels, Feet, and Cabinet ................... 12

Shipping Strap Removal

& Stop Adjustment ............................. 14

Squaring Vise to Blade ........................ 14

Chip Tray & Cast Iron Stop .................... 15

Automatic OFF Adjustment ................... 16

Pulley Cover ..................................... 17

Blade Tension ................................... 18

Blade Guides .................................... 19

Test Run .......................................... 20

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General .......................................... 21

Operation ........................................ 21

Blade Speed ..................................... 23

Blade Selection ................................. 24

Feed Rate ....................................... 25

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General .......................................... 26

Cleaning ......................................... 26

Lubrication ...................................... 26

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General .......................................... 27

Blade Change ................................... 27

Blade Tracking .................................. 29

Electrical Safety Instructions ................. 30

Wiring Diagram ................................. 31

Troubleshooting ................................. 32

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Motor & Feed Rate Control ................... 34

Saw Assembly ................................... 36

Stand Assembly ................................. 38

Guides & Shafts ................................ 40

Machine Labels ................................. 42

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This machine has been specially designed to provide many years of trouble-free service. Close attention

to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%

Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

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If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.

If you have comments about this manual, please contact us at:

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Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz

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Type .......................................................................................... TEFC Capacitor Start Induction

Horsepower ...............................................................................................................

⁄2 HP

Voltage ................................................................................................................ 110/220V

Prewired ..................................................................................................................... 110V

Phase ....................................................................................................................... Single

Amps .......................................................................................................................7/3.5A

Speed .................................................................................................................. 1725 RPM

Cycle ........................................................................................................................ 60 Hz

Number Of Speeds ............................................................................................................. 1

Power Transfer .................................................................................................... V-Belt Drive

Bearings ............................................................................................... Sealed and Lubricated

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Blade Speeds ..........................................................................................80, 120, 200 FPM

Blade Length ........................................................................................................64

⁄2"

Head Swivel ........................................................................................................... 45°

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Angle Cuts .......................................................................................... 45° Right, 60° Left

Vise Jaw Depth ...................................................................................................... 4

⁄8"

Vise Jaw Height ..................................................................................................... 2

⁄2"

Max. Capacity Rectangular Height @ 90° .......................................................................... 5"

Max. Capacity Rectangular Width @ 90° ........................................................................... 6"

Max. Capacity Rectangular Height @ 60° ....................................................................... 1

⁄4"

Max. Capacity Rectangular Width @ 60° ....................................................................... 2

⁄16"

Max. Capacity Rectangular Height @ 45° ......................................................................2

⁄16"

Max. Capacity Rectangular Width @ 45° ........................................................................ 3

⁄4"

Max. Capacity Round @ 90° .......................................................................................... 5"

Max. Capacity Round @ 60 ......................................................................................... 1

⁄4"

Max. Capacity Round @ 45° ....................................................................................... 3

⁄4"

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Length ................................................................................................................... 12"

Width .................................................................................................................. 4

⁄2"

Floor To Cutting Area Height ........................................................................................ 29"

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Weight .................................................................................................................. 150 lbs.

Length ......................................................................................................................... 39"

Width .......................................................................................................................23

⁄8"

Height ......................................................................................................................54

⁄4"

Foot Print (Length/Width) .....................................................................................26

⁄2" x 20

⁄2"

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Table .............................................................................................. Precision-Ground Cast Iron

Wheels ..................................................................................................... Machined Cast Iron

Body ..................................................................................................................... Cast Iron

Base ..............................................................................Formed & Welded Steel w/Coolant Sump

Wheel Cover ..................................................................................................... Formed Steel

Paint ........................................................................................................................Epoxy

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Weight ................................................................................................................... 176 lbs.

Length ......................................................................................................................... 41"

Width .......................................................................................................................... 19"

Height ......................................................................................................................... 22"

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Switch ..................................................................................................... Automatic Shut-Off

Switch Voltage ............................................................................................................. 110V

Cord Length ................................................................................................................. 6 ft.

Cord Gauge ............................................................................................................18 gauge

Recommended Breaker Size for 110V ................................................................................... 15A

Recommended Breaker Size for 220V ................................................................................... 15A

Included Plug Type ................................................................................................. NEMA 5-15

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Wheel Size .................................................................................................................... 13"

Blade Guides .............................................................................................. Adjustable Carbide

ISO Factory ............................................................................................................ ISO 9001

Country of Origin ......................................................................................................... China

Warranty ................................................................................................................. 2 Years

Serial Number Location .................................................................Machine ID Label on Body Frame

Assembly Time ......................................................................................................30 Minutes

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Control Panel Conveniently Located

Adjustable Hydraulic Downfeed

Quick Release Vise for Rapid Workpiece Change-Out

Blade Included

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Blade Tension Knob

Blade Guide Knob

Blade Guides

Pulley Cover

Heavy-Duty Motor

Hydraulic Cylinder

& Feed Rate Dial

ON/OFF Push-Button

Switch Assembly

Table Angle ScaleCast Iron Stop

Gearbox

Blade Tension Gauge

Vise Clamp

Handwheel

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(% 9cX[\:fe[`k`fe1 Do not operate with a dull, cracked or badly worn blade—they can break during

use or greatly decrease cutting performance. Inspect blades for cracks and missing teeth before

each use.

)% 9cX[\I\gcXZ\d\ek1 Wear gloves to protect hands and safety glasses to protect eyes when

replacing the blade. When replacing blades, make sure teeth face forward and down toward the

table in the direction of blade travel.

*% Nfibg`\Z\?Xe[c`e^1 Your hands can be cut or drawn into the blade during operation if the

workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving

blade.

+% DX^e\j`ld=`i\?XqXi[1 Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting

fluid or overheating material could lead to an extremely hot fire that is difficult to extinguish.

Additionally, do not allow magnesium swarf or dust to pile up around the machine and only dispose

of the waste using approved methods.

,% ?fkJli]XZ\j1 Be aware that touching hot workpieces or chips after welding, grinding, or cutting

can cause burns.

-% :lkk`e^=cl`[JX]\kp1 If cutting fluid is used for operations, only use the minimum amount

necessary, and promptly clean it from the machine and work area after use. Cutting fluid is

associated with skin disease, lung damage, and cancer. Avoid breathing, ingesting, or touching

cutting fluid and always wear approved personal protective equipment when using or cleaning it.

Always follow the manufacturer's recommendation to ensure safe and appropriate use.

.% <ekXe^c\d\ek?XqXi[j1 Always keep the blade guard correctly positioned and wheel doors closed

and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can

be drawn into working parts.

/% LejkXYc\Nfibg`\Z\j1 Workpieces that cannot be supported or stabilized without a vise or jig

should not be cut on a vertical metal-cutting bandsaw, because they can unexpectedly move while

cutting and draw the operator's hands into the blade causing serious personal injury. Examples are

chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or

rotations parts, etc.

0% :c\Xi`e^:_`gj1 Metal chips can easily cut skin—even through a piece of cloth. Avoid clearing chips

by hand or with a rag. Use a brush or vacuum to clear metal chips.

-9-

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fidXZ_`e\[XdX^\%

<C<:KI@:8C

We do not recommend using an extension cord; however,

if you have no alternative, use the following guidelines:

• Use a cord rated for Standard Service (S).

• Do not use an extension cord longer than 50 feet.

• Ensure that the cord has a ground wire and pin.

• Use the gauge size listed below as a minimum.

<ok\ej`fe:fi[j

(('M&))'MFg\iXk`fe

The ModelM1013 is prewired for 110V operation. For 220V

operation, the motor must be re-wired as directed by

the wiring diagram on the inside of the motor junction

box cover. If this diagram is not available, use the wiring

diagram on GX^\*(.

The power supply circuit used for this machine MUST be

grounded and rated for the amperage given below. Never

replace a circuit breaker with one of higher amperage

without consulting a qualified electrician to ensure

compliance with wiring codes.

This machine must be grounded! The cord supplied with

this machine comes with a grounding wire. If your outlet

does not accommodate a ground pin, have it replaced by

a qualified electrician.

@]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X

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ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb%

-$(,G -$(,I

=`^li\)% NEMA 5-15 and 6-15 plugs and

receptacles.

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110V Op eration

7 Amps 15A NEMA 5-15 (incl.) 14 Gauge

220V Operation

3.5 Amps

15A

NEMA 6-15 (not incl.) 16 Gauge

<c\Zki`ZXcJg\Z`]`ZXk`fej

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Ilegfik`fef]k_`jdXelXc%

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gfn\ilek`c`ejkilZk\[fk_\in`j\%

This machine has been carefully packaged for safe

transportation. If you notice the machine has been

damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

LegXZb`e^

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The following is a description of the main components

shipped with the Model M1013. Lay the components out to

inventory them.

Efk\1 @]pflZXek]`e[Xe`k\dfek_`jc`jk#Z_\Zbk_\

dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\

gXZbX^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXcc

Z\ikX`eZfdgfe\ekj]fijX]\ij_`gg`e^%

@em\ekfip=`^li\*  Hkp

8% Base ..........................................................1

9% Front Panel .................................................1

:% Rear Panel ..................................................1

;% Right Panel .................................................1

<% Left Panel ...................................................1

=% Chip Tray ....................................................1

>% Feet ..........................................................4

?% Axle ..........................................................1

@% V-Belt ........................................................1

@em\ekfip

A% Belt Cover .................................1

B% Work Stop ..................................1

C% Work Stop Shaft ...........................1

D% Wheels .....................................2

8jj\dYcp?Xi[nXi\EfkJ_fne 1

—Hex Wrench 4mm ............................1

—Hex Bolt M8-1.25 x 30 .......................4

—Flat Washer 17mm (Wheels) ...............4

—Flat Washer 8mm ............................4

—Cotter Pin

⁄8" x 1" (Wheels) ...............2

—Hex Nut M8-1.25 (Feet) .....................2

—Phillips Head Screw M6-1 x 12 ........... 16

—Flat Washer 6mm .......................... 16

—Hex Bolt

⁄4"-20 x

⁄2" .......................2

—Flat Washer

⁄4" ..............................2

=`^li\*% Model M1013 inventory.

;

-11-

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 =cffiCfX[1 This machine distributes a

heavy load in a small footprint. Some

residential floors may require additional

bracing to support both machine and

operator.

 Nfib`e^:c\XiXeZ\j1 Consider existing and

anticipated needs, size of material to be

processed through the machine, and space

for auxiliary stands, work tables or other

machinery when establishing a location for

your Machine Type.

 C`^_k`e^1 Lighting should be bright enough

to eliminate shadow and prevent eye strain.

 <c\Zki`ZXc1Electrical circuits must be

dedicated or large enough to handle

amperage requirements. Outlets must be

located near each machine, so power or

extension cords are clear of high-traffic

areas. Follow local electrical codes for

proper installation of new lighting, outlets,

or circuits.

D8B<pflij_fgÈZ_`c[

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nfibgcXZ\ `j `eXZZ\jj`Yc\

kf Z_`c[i\e Yp Zcfj`e^ Xe[

cfZb`e^Xcc\ekiXeZ\jn_\e

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X[aljk`e^ fi fg\iXk`e^

\hl`gd\ek%

:c\Xe`e^DXZ_`e\

The table and other unpainted parts of your

metal cutting bandsaw are coated with a waxy

grease that protects them from corrosion during

shipment. Clean this grease off with a solvent

cleaner or citrus-based degreaser. DO NOT use

chlorine-based solvents such as brake parts

cleaner or acetone—if you happen to splash

some onto a painted surface, you will ruin the

finish.

DXZ_`e\GcXZ\d\ek

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c`]k`e^ \hl`gd\ek kf

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-12-

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N_\\cj#=\\k#Xe[

:XY`e\k

=`^li\+% Installing wheels and feet.

=`^li\,% Front and rear panels installed.

=`^li\-% Left panel installed.

This bandsaw is shipped with four rubber feet with posts

and two wheels with an axle. It is your option to install

four rubber feet if you do not need to move the bandsaw,

or install the axle and wheels if you need to move the

bandsaw regularly.

Kf`ejkXcck_\n_\\cj#]\\k#Xe[k_\ZXY`e\k#[fk_\j\

jk\gj1

(% At the end of the base with the axle holes, insert

the axle into the base (see =`^li\+).

)% Slide a 17mm flat washer and wheel onto each end

of the axle, followed by another 17mm flat washer

and cotter pin.

*% Thread a 3⁄8-16 hex nut on both rubber feet.

+% Thread rubber feet into the base (see =`^li\+).

,% Position the base on the floor, and adjust the feet

until the base is level and stable.

-% Tighten the hex nuts against the base to lock the

feet in position.

.% Position the front and rear panels on the base and

install the panels to the base with four M6-1 x 12

Phillips head screws and 6mm flat washers, as shown

in =`^li\,.

/% Position the left panel between the front and rear

panels, and secure it in place with six M6-1 x 12

Phillips head screws and 6mm flat washers, as shown

in =`^li\-.

-13-

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=`^li\.% Installing right panel.

=`^li\/% Installing bandsaw to cabinet.

0% Position the right panel between the front and rear

panel, and secure it in place with six M6-1 x 12

Phillips head screws and 6mm flat washers, as shown

in =`^li\..

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c`]kk_`jdXZ_`e\%

('% With the help of an assistant or a hoisting device,

place the bandsaw onto the cabinet.

((% Secure the bandsaw to the cabinet with four M8-1.25

x 30 hex bolts and 8mm flat washers, as shown in

=`^li\/.

-14-

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Jkfg8[aljkd\ek

To ensure that your bandsaw arrives without damage to

the hinge system, a shipping strap was installed. After

removing the shipping strap, you will have to make a

series of adjustments, beginning with the feed stop bolt.

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(% Remove the shipping strap hex bolt and strap with a

12mm wrench, as shown in =`^li\0.

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dljkkiXejgfikfij_`gk_\YXe[jXn%

)% Adjust the feed stop bolt and jam nut with a 14mm

wrench (=`^li\('), so the bandsaw blade teeth

are just below the table surface when the cut is

complete.

=`^li\0% Removing shipping strap.

Shipping Brace

=`^li\('% Feed stop bolt.

Feed Stop

Bolt

JhlXi`e^M`j\kf9cX[\

To ensure that your bandsaw will make cuts that match

the degree scale, you must make sure to square the vise

to the blade.

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(% Rotate the headstock until the pointer reads "0" on

the tabletop scale, and tighten the headstock lock

lever so the headstock stays indexed at zero.

)% Using a 6mm wrench, loosen the two cap screws that

hold the vise to the table, as shown in =`^li\((.

*% Using a small machinists square, adjust the vise so it

is square to the blade.

+% Tighten the two cap screws, so the vise and blade

are square with one another.

=`^li\((% Squaring vise to blade,

headstock, and table scale.

Headstock

Lock

Lever

-15-

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Jkfg

The chip tray directs small workpieces into a bucket when

the cut is complete. The cast iron stop allows you to

repeat cuts at the same length.

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jk\gj1

(% Position the chip tray, as shown in =`^li\().

)% Insert the stop rod approximately

⁄4" into the saw

until the end of the rod is just flush with the inside

casting surface, as shown in =`^li\(*.

*% Use a 4mm hex wrench to tighten the set screw

shown in =`^li\(*.

+% Slide the cast iron stop onto the stop rod and tighten

the set screw in the side of the stop, as shown in

=`^li\(+.

=`^li\()% Chip tray installed.

Chip Tray

=`^li\(*% Installing stop rod.

Set Screw

=`^li\(+% Cast iron stop installed.

Set Screw

-16-

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After you have removed the shipping strap and have

adjusted the headstock stop bolt, you must adjust the

OFF button lever stop bolt, so the bandsaw shuts OFF

automatically when a cut is complete.

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(% With the headstock in the complete down position,

loosen the 12mm stop bolt and jam nut shown in

=`^li\(,.

)% Push down on the OFF button lever so the button is

completely depressed.

*% While keeping the lever depressed, use your

fingertips to turn the stop bolt until the head just

touches the lever.

4. Back off the stop bolt

⁄3 turn and tighten the jam

nut.

=`^li\(,% Automatic OFF components.

Stop Bolt

& Jam Nut

OFF Button

Lever

-17-

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Glcc\p:fm\i

=`^li\(-% Positioning the pulley cover.

When opened, the pulley cover gives you access to change

the pulley ratio so the bandsaw can cut at one of three

speeds.

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D8B< JLI< k_\ YXe[jXn `j

legcl^^\[ Y\]fi\ gifZ\\[`e^

Fk_\in`j\# j\m\i\ `ealip dXp

fZZli%

Kf`ejkXcck_\glcc\pZfm\i#[fk_\j\jk\gj1

(% Position and rotate the pulley cover into place, as

shown in =`^li\(-.

)% Install the two

⁄4-20 x

⁄2" hex bolts and washers to

secure the pulley cover.

*% Loosen the belt tension knob enough to install the

belt on the appropriate pulley that will give the

required blade speed. Refer to 9cX[\Jg\\[ on GX^\

)* for blade speed selections.

+% Adjust the belt tension knob (=`^li\(.), so the

belt has approximately

⁄4" deflection when pressed

in between the pulleys, then close and secure the

cover.

=`^li\(.% Belt tension knob.

Belt Tension

Knob

-18-

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Proper blade tension is essential to long blade life,

straight cuts, and efficient cutting.

Two major signs that you do not have proper blade

tension are: 1) the blade stalls in the cut and slips on the

wheels, and 2) the blade frequently breaks from being too

tight.

=`^li\)'% Typical blade tension scale.

Blade Tension Scale

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9<=FI< dXb`e^ Xe[ X[aljkd\ekj

kfk_\dXZ_`e\

=`^li\(/%Raising and locking headstock.

Safety

Stop

Cylinder

Lock Pin

=`^li\(0%Blade tension adjustment knob.

Blade

Tension

Knob

Kfj\kk_\YcX[\k\ej`fe#[fk_\j\jk\gj1

(% Make sure the blade is tracking properly (refer

to 9cX[\KiXZb`e^ on GX^\)0 for detailed

instructions).

)% Remove the cylinder lock pin, raise the headstock to

the full vertical position, and push the safety stop

inward to lock the headstock in the vertical position

(see =`^li\(/ .

*% Open the blade cover, as shown in =`^li\(0#slide

the blade guides as far apart as possible, then

secure them in place

+% Turn the blade tension knob until the blade is snug,

and the blade tension scale indicates "medium" (see

=`^li\)').

,% Adjust the blade guides as instructed in the next

subsection

-% Close and secure the blade guard.

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Woodstock M1013, SHOP FOX M1013 User manual

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