Sea Ray 2012 SEA RAY 540 SUNDANCER Owner's manual

Manual Part Number: MRP 2080708

540 Sundancer

Owner’s Manual

iSea Ray Boats

We l c o m e

Congratulations on becoming the new owner of

a Sea Ray

®

Boat, the world’s most prestigious

manufacturer of boats. We welcome you into our

worldwide and ever-expanding family of boating

enthusiasts.

This Owner’s Information Packet will provide

important information about features of your boat

and should be kept on board your Sea Ray

®

.

For years of trouble-free boating, take the time to

carefully review the information in this package

and really get to know your boat. Have everyone

who will operate your boat read the Owner’s

Manual.

The Owner’s Information Packet contains the

following:

• SeaRay

®

Owner’s Manual

The Sea Ray Owner’s Manual contains important

operating and safety information, as well as

reminding you about your responsibilities as a boat

owner/operator.

• ModelSpecicOwner’sManual

The Model Speciﬁc manual contains information

speciﬁc to your model.

• Original Equipment Manufacturer (OEM)

Information

The OEM Information of your Owner’s Information

Packet contains information provided by the

individual systems manufacturers of equipment

installed on your boat. Examples include the

engine, engine control and electronics equipment.

Throughout the Owner’s Manual you will be referred

to information provided by manufacturers of speciﬁc

systems.

For a complete library of all Sea Ray manuals

including owners, systems, accessories, and

options please visit www.searay.com. There you

will be able to view all Sea Ray manuals and any

items that are not included in this manual.

Because your purchase represents a substantial

investment, we know you will want to take the

necessary measures to protect its value. We

have outlined a program for proper operation,

periodic maintenance and safety inspections. We

urge you to follow these recommendations. If you

have questions which are not fully covered by the

Owner’s Information Package, please consult your

authorized Sea Ray

®

Boats dealer for assistance.

Thank You For Selecting A Sea Ray

®

!

Bon Voyage

®

Sea Ray Boats

ii

Information in this publication is based upon the latest product speciﬁcations available at printing. Sea Ray

®

Boats, Inc. reserves the right to make changes at any time, without notice, in the colors, equipment, speciﬁcations,

materials and prices of all models, or to discontinue models. Should changes in production models be made, Sea

Ray

®

is not obligated to make similar changes or modiﬁcations to models sold prior to the date of such changes.

Printed in the U.S.A. November 2011



Sea Ray Boats, Inc. 2600 Sea Ray Blvd., Knoxville, TN 37914

Please visit www.searay.com for a complete library of all Sea Ray Owner’s and Accessory Manuals.

Note: Not all accessories shown in pictures or described herein are

standard equipment or even available as options.

Options and features are subject to change without notice.

The following are registered trademarks of the Brunswick Corporation: Sea Ray

®

& The SR Wave Logo

®

iii

Sea Ray Boats

Ta b l e o f co n T e n T s

This publication does not contain component or accessory manuals.

Please visit www.searay.com for a complete library of all Sea Ray

Owner’s and Accessory Manuals

In t r o d u c t I o n v

1. This Manual ............................................................. v

2. Your Responsibilities ................................................ v

3. Safety/Warning References ..................................... v

4. Sources of Information ............................................ vi

5. Dealer Responsibilities ........................................... vi

6. Warranties ............................................................... vi

7. Hull Identiﬁcation Number (HIN) ............................. vi

8. Manufacturer’s Certiﬁcation .................................... vi

9. Prep, Service, Parts and Repair for Your Boat ........vii

10. International Requirements ..................................vii

11. Warranty Information.............................................vii

540 Su n d a n c e r

®

ow n e r S Ma n u a l 1

1. Passenger Locations/Stability ..................................1

2. Load Capacity .......................................................... 2

3. Design Category ......................................................2

4. Safety Label Locations ............................................ 3

5. Key to Symbols on Controls and Prints ................... 6

6. Basic Boat Dimensions and Clearances .................7

7. Function and Location of Through-Hull Cutouts ...... 8

8. Control Station Layout ............................................. 9

9. Deck Layout ........................................................... 11

10. Hardtop Layout .................................................... 12

11. Cockpit Layout ..................................................... 13

12. Cabin Layout ........................................................ 14

13. Lighting Layout .....................................................15

14. Switch and Receptacle Layout .............................17

15. Cleats/Lifting/Storage .......................................... 20

16. Console Dimmer ..................................................21

17. Navigation and Anchor Lights .............................. 21

18. Bilge Layout ......................................................... 22

19. Engines ................................................................ 23

20. Engine Exhaust System .......................................24

21. Fuel System ......................................................... 24

22. Fresh Water System ............................................26

23. Waste System ...................................................... 27

24. Automatic Fire Extinguisher System .................... 29

25. Carbon Monoxide Monitor ...................................30

26. Air Conditioning & Heating ...................................31

27. SmartCraft

tm

.........................................................31

28. Bow Thruster ........................................................32

29. Refrigerator & Freezer .........................................32

540 Su n d a n c e r

®

el e c t r I c a l Sy S t e M 33

1. DC System .............................................................33

2. Batteries.................................................................33

3. Ignition Protection ..................................................35

4. Main Battery Switches & Solenoids ......................35

5. DC Power Distribution ............................................36

6. Fuses and Breakers ...............................................36

7. AC System ............................................................. 37

8. Shore Power .......................................................... 38

9. Starting the Generator ........................................... 40

10. Shifting From Shore Power to Generator Power .. 41

11. Stopping the Generator ....................................... 41

12. Battery Charger/Converter ..................................41

13. Inverter (Optional) ................................................ 42

14. Electrical Schematics...........................................42

In d e x I

THIS PAGE INTENTIONALLY LEFT BLANK

vSea Ray Boats

In T r o d u c T I o n

! DANGER

DANGER-ImmediatehazardswhichWILLresultinsevere

personalinjuryordeathifthewarningisignored.

WARNING

!

WARNING-HazardsorunsafepracticeswhichMAYresult

inseverepersonalinjuryordeathifthewarningisignored.

CAUTION

!

CAUTION-Hazardsorunsafepracticeswhichcouldresult

inminorinjury,productorpropertydamageifthewarningis

ignored.

NOTICE

Informationwhichisimportanttoproperoperationor

maintenance,butisnothazardrelated.

1. Th i s Ma n u a l

The material here and in the rest of the Owner’s

Information Packet:

 

 

 

 



Contains service and maintenance information.

You mustlearntosafely operate this boatas

wellasread,understandandusetheinformation

containedinthispackage.

What these manuals do not give you is a course in

boating safety, or how to navigate, anchor, or dock

your boat. Operating a power boat safely requires

more skills, knowledge, and awareness than is

necessary for a car or truck.

2. Yo u r re s p o n s i b i l i T i e s

For your safety, the safety of your passengers, other

boaters and people in the water, you must:

 

 



       



 

 

You must register this boat in the state where it

will be used most frequently, many states require

additional registration when an out-of-state boat

is used within their boundaries.

Contact state boating authorities or any marine

dealer for registration requirements.

3. sa f e T Y /Wa r n i n g re f e r e n c e s

ex p l a n a T i o n o f sa f e T Y /Wa r n i n g re f e r e n c e s

The most important aspect of boating is safety.

Although every effort is made to address the

numerous issues regarding the safe usage of your

boat, it is strongly recommended that you avail

yourself to the training and knowledge available

through boating safety courses, etc.

sa f e T Y pr e c a u T i o n s

The precautions below appear throughout this

manual and are mounted at key locations throughout

your boat. These precautions must be observed

when operating or servicing your boat. Learn to

recognize the degree of precaution and understand

the explanations of safety prior to reading this

manual. These precautions are not all-inclusive.

Always use common sense in the operation of your

boat.

 

      

Replacement safety labels can be obtained by

calling your dealer.

Sea Ray Boats

vi

In T r o d u c T I o n

4. so u r c e s o f in f o r M a T i o n

In North America, contact one of the following for

boating courses:

 

 

 

 

 

 

Contact your dealer or the Boat/U.S. Foundation

at:

1-800-336-2628

Outside of North America, contact your boat dealer

and/or your governmental boating agency for

assistance.

A book that provides a comprehensive background

in boating is Chapman - Piloting, Seamanship

and Small Boat Handling, by Elbert S. Maloney,

published by Hearst Marine.

5. De a l e r re s p o n s i b i l i T i e s

In addition to a pre-delivery check and service of

the boat, your dealer is to give you:

 

systems, features, instruments and controls on



 



 

you and the dealer after your inspection of the



 



 

If you do not receive all of these materials, or have

any questions, contact your dealer.

6. Wa r r a n T i e s

Your boat comes with several warranties. Each

component and/or system on your boat has its

own warranty that will be found with the speciﬁc

information and manual for that component. These

are included with your Owner’s Manual Packet.

The Sea Ray

®

Express Limited Warranty is on the

warranty information sheet and in this manual.

Please locate and read the individual warranties.

7. hu l l iD e n T i f i c a T i o n nu M b e r

(hin)



located either on the starboard side of the transom,

or on the aft, starboard side of the gunwale, and is

your boat’s most important identifying factor. This

number must be included in all correspondence and

orders. Failure to include it creates delays. Also of

vital importance is the engine serial number and

part number when writing about or ordering parts for

your engine. Refer to the Engine Operator’s Manual

for location of engine serial number and record it

for future reference.

8. Ma n u f a c T u r e r ’s ce r T i f i c a T i o n

As a boat manufacturer, Sea Ray

®

builds their

products to guidelines established under the Federal

Boat Safety Act of 1971. The Act is promulgated by

the United States Coast Guard who has authority to

enforce these laws on boat manufacturers that sell

Hu l l Id e n T I f I c a T I o n nu m b e r lo c a T I o n

(fI g . v I .1)

HULL

IDENTIFICATION

NUMBER

viiSea Ray Boats

In T r o d u c T I o n

products in the United States. Sea Ray

®

ensures

that all of its products comply with these laws.

The National Marine Manufacturers Association

(NMMA) provides Sea Ray

®

with a third party

certification. The NMMA is an organization

that represents the marine industry and assists

manufacturers, boat dealers, marinas, repair

yards and component suppliers in areas of

legislation, environmental concerns, marine

business growth and state and federal government

agency interaction. The third party certiﬁcation

that Sea Ray

®

participates in, uses the well known

Standards and Recommended Practices of the

American Boat and Yacht Council (ABYC).

Sea Ray

®

Boats participates extensively in the

American Boat and Yacht Council which is a

nonproﬁt organization that develops and publishes

voluntary standards and recommended practices for

boat and equipment design, construction, service

and repair. We utilize all applicable ABYC standards

in the construction of your Sea Ray

®

boat.

Finally, Sea Ray

®

sells their products world wide

and as such must conform to the various rules

and regulations required by other countries. Most

notably, are the ISO standards in Europe which

require the application of the Common European

(CE) mark. This mark, much like the NMMA

certiﬁcation here in the US, gives you the boat owner

speciﬁc information concerning your craft.

9. pr e p , se r v i c e , pa r T s a n D re p a i r

f o r Yo u r bo a T

Sea Ray

®

advises that all rigging, installation, and

prep work on any Sea Ray

®

product be done by

an authorized dealer at the authorized dealer’s

location.

When your boat needs service, parts or repair, take

it to an authorized Sea Ray

®

dealer. To ﬁnd a dealer

in your area contact Sea Ray

®

via the internet at

www.searay.com (international customers please

visit international.searay.com).

To ﬁnd repair and parts facilities for the equipment

installed on your boat, refer to the section or manual

for that component.

If a problem is not handled to your satisfaction:

1. Discuss any warranty-related problems directly

with the service manager of the dealership

or your sales person. Give the dealer an

opportunity to help the service department

resolve the matter for you.

2. If a problem arises that has not been resolved

to your satisfaction by your dealer, contact Sea

Ray

®

via the internet at www.searay.com and

the appropriate customer service information

will be provided to you.

10. in T e r n a T i o n a l re q u i r e M e n T s

Depending on your boat’s original destination, the

vessel and its systems may have been constructed

in accordance with standards and speciﬁcations

published by various international authorities such

as:

      

Canada

 

Standards - European Union

 



Further information concerning these requirements

may be obtained from your local dealer.

11. Wa r r a n T Y in f o r M a T i o n

You will ﬁnd information regarding the Sea Ray

®

warranty following the introduction. A warranty

information card is also included in the owner

information packet. If for some reason this information

is missing, contact your Sea Ray

®

dealer.

Sea Ray Boats

viii

In T r o d u c T I o n

ab o u T Yo u r li M i T e D Wa r r a n T Y

Sea Ray

®

offers an express Limited Warranty on each new Sea Ray

®

purchased through an

authorized Sea Ray

®

dealer. A copy of the Limited Warranty was included in your owner’s manual

package. If for any reason, you did not receive a copy of the Limited Warranty, please contact

your local dealer for a replacement copy. This is a summary of several provisions of the Limited

Warranty. Please read the Limited Warranty, which is the controlling document.

Under the Limited Warranty, Sea Ray

®

covers: (a) structural ﬁberglass deck or hull defects which





defects in factory material or workmanship for ﬁve (5) years on a prorated basis.

Sea Ray

®

’s obligation under the Limited Warranty is limited to repair or replacement of parts that

are judged defective by Sea Ray

®

and does not include transportation, haul out, or other expenses.

The foregoing is the soleandexclusive remedy provided by Sea Ray

®

.

The Limited Warranty does not cover engines, stern drives, controls, propellers, batteries, trailers,

or other equipment or accessories carrying their own individual warranties, nor does the Limited

Warranty cover engines, parts or accessories not installed by Sea Ray

®

. The Limited Warranty

does not cover cosmetic gel coat ﬁnish. Boats used for commercial purpose are excluded from

coverage. SeetheSeaRay

®

LimitedWarrantyforotherexclusions.

SEARAY

®

EXPRESSLYDISCLAIMSTHEIMPLIEDWARRANTIESOFMERCHANTABILITY

ANDFITNESS.NEITHERSEARAY

®

NORTHESELLINGDEALERSHALLHAVEANY

RESPONSIBILITYFORLOSSOFUSEOFTHEBOAT,LOSSOFTIME,INCONVENIENCE,

COMMERCIALLOSSORCONSEQUENTIALDAMAGES.

The unexpired term of the limited warranty may be transferred to a subsequent owner upon the

new owner’s request, except this limited warranty will not transfer to any subsequent owner of

a boat which has been salvaged or resold after declaration of a total loss or a constructive total

loss, i.e., the cost of repair exceeds the value of the boat. The new owner can submit this request,

free of charge, via the searay.com website or through a local authorized Sea Ray Dealer where

processing fees may be applied. Sea Ray reserves the right to reject any warranty transfer request

for a boat that has been damaged, neglected, or otherwise previously excluded from warranty..

ThankyouforyourdecisiontobuyaSeaRay

®

.

The Sea Ray

®

Limited Warranty is subject to change at any time at Sea Ray’s discretion. The information

contained herein is general information about the Limited Warranty for the owner’s general knowledge, but

does not alter or amend the terms of the Limited Warranty.

®

1

540 Sundancer

®

540 su n d a n c e r

®

oW n e r s ma n u a l

1. pa s s e n g e r lo c a T i o n s /sT a b i l i T Y

When persons are on the working deck area, for

anchoring, mooring, or in emergencies, they must

be holding on and be positioned so as to prevent

falling. In bad weather and/or rough water, if it is

essential to be on deck, persons should be closely

tied to cleats, railing stanchions or other securely

fastened boat hardware.

Your boat was manufactured to speciﬁc stability

and ﬂotation standards for the capacity shown

on the certiﬁcation plate. Any increase from the

recommended load capacities will put your boat in

jeopardy of capsizing, swamping and/or sinking.

In Addition:



is added above the deck.

 

or weight within the hull. Keep bilge area as dry

as possible, and close all openings, hatches and

windows in rough weather.

Pa s s e n g e r lo c a T I o n s

(fI g . 1.1)

Rotatingpropellerscaninjureorkillyou.

Shut off engine when persons are in water near

boat,oronswimplatformorladder.

RearfacingtransomseatsMUST NOT be used while

engineisrunningorboatismoving.

Boatmotioncanbeerratic.

You can fall overboard or be injured by hitting

somethinginorontheboat.

Allpersonsmustbeincockpitareaorcabinandbe

preparedforsuddenboatmovement.

Use frontor bow deckarea only during anchoring,

mooringoremergencies.

WARNING!

DANGER

!

Wetdecksareslippery.

Youcanbeseriouslyinjuredifyouslipandfall.

Wearslipresistantfootwearsecuredtoyourfeetand

holdontorailsorboatstructure.

WARNING!

Distribute passengers and gear as uniformly as

possiblefromfronttorearandlefttoright.

The manufacturer’s load rating is the maximum

allowedundercalmconditions.

Reduce boat loading if weather,water or other

conditionsareadverse.

WARNING!

WORKINGDECK

(DECK AREA INTENDED FOR OCCUPATION

DURING ANCHORING, MOORING AND

EMERGENCY OPERATION ONLY)

ACCOMMODATIONDECK

(DECK AREA INTENDED FOR OCCUPATION

DURING NORMAL OPERATION)

DONOTWALKONTHISAREA

2

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

2. lo a D ca p a c i T Y

If present the capacity information plate, located

near the helm indicates maximum weight and

number of persons your boat can handle under calm

sea conditions. Do not exceed the load capacities

stated. The number of people on board must be

reduced if you go out in poor weather and rough

water.

The type of capacity plate will vary dependant upon

the local governing authority.

A. United States – The United States Coast Guard

only provides speciﬁc numbers for passenger

capacity or cargo weight for recreational vessels

up to 20', (6.1 meters). NMMA provides capacity

for boats under 26' (7.9 meters).

B. Canada – Transport Canada only provides

speciﬁc numbers for passenger capacity or

cargo weight for recreational vessels up to

6 meters (19.7').

C. Australia – The Australian Transport Council

provides specific numbers for passenger

capacity and cargo weight for all recreational

vessels.

D. European Union – CE regulations provide

speciﬁc information for passenger capacity and

cargo weight for all recreational vessels.

Nevercarrymoreweightorpassengersthanindicated

on the certication plate, regardless of weather or

waterconditions.

Theboatcancapsize,swamporsink.

DANGER

!

3. De s i g n ca T e g o r Y

There are four design categories of boats based

upon their ability to withstand wind and sea or water

conditions:

A.Ocean

Wind speed: above 40 knots (46 mph)

Wave height: above 4 meters (13 feet)

Boat may be used for extended ocean

voyages.

B.Offshore

Maximum wind speed: 40 knots (46 mph)

Maximum wave height: 4 meters (13 feet)

Boat can be used offshore, but not for extended

ocean voyages.

C. Inshore

Maximum wind speed: 27 knots (31 mph)

Maximum wave height: 2 meters (6.5 feet)

Boat use is limited to coastal waters, large bays,

estuaries, lakes and rivers.

D.Shelteredwaters

Maximum wind speed: 15 knots (18 mph)

Maximum wave height: 0.5 meters (1.5 feet)

Boat use is limited to small lakes, rivers and

canals.

AllSeaRay

®

YachtsareDesignCategoryB.

The wind speed and wave height speciﬁed as the

upper limit for your category of boat does not mean

that you or your passengers can survive if your boat

is exposed to these conditions. It is only the most

experienced operators and crew that may be able

to operate a boat safely under these conditions.

You must always be aware of weather conditions

and head for port or protected waters in sufﬁcient

time to avoid being caught in high winds and rough

water. Do not take chances!

DONOTATTEMPTTOBOATIN

SEVEREWEATHERCONDITIONS

DEATHORSERIOUSINJURYCANOCCUR

GETTOSHOREBEFORE

THEWEATHERTURNSBAD

DANGER

!

ca P a c I T y Pl a T e (I n T e r n a T I o n a l c e r T I f I c a T I o n )

(fI g . 2.1)

BOAT MANUFACTURER

MAXIMUM NUMBER

OF PASSENGERS

DESIGN CATEGORY

MAXIMUM LOAD

CAPACITY

3

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

4. sa f e T Y la b e l lo c a T i o n s

sa f e T y la b e l lo c a T I o n s

(fI g . 3.1)

A

B

C

D

O

P

Q

R

S

T

U

V

E

F

G

H

I

J

K

L

M

H

A A

B

C

D D

E

F

G

I

K

T

S

L

N

M N

O

P

Q

R

U

V

J

4

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

sa f e T y la b e l lo c a T I o n s

(fI g . 4.1)

sa f e T Y la b e l lo c a T i o n s

K

H

I

J

D

C

F

A

B

G

E

A

D

B

C

I

J

E

G

H

F

K

E

5

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

sa f e T Y la b e l lo c a T i o n s

sa f e T y la b e l lo c a T I o n s

(fI g . 5.1)

D

B

A

C

E

G

F

D

B

F

G

C

A

E

6

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

LIFT

POINT

LIFT POINT

OR PROPER

LOCATION OF

SLING

PROPELLER

NO OPEN FLAME

NO SMOKING

FIRE

RISK

WARNING

ELECTRICAL



BATTERY

ROTARY CONTROL

(QUANTITY INCREASES

WITH WIDTH OF

SYMBOL)

CONTROL

LEVER OPERAT-

ING DIRECTION

SINGLE

LEVER CONTROL

(THROTTLE & SHIFT)

TRIM TAB

TRIMMING

OPERATION

PROPULSION

SYSTEM TRIM

BOW DOWN

PROPULSION

SYSTEM TRIM

BOW UP

PROPULSION

SYSTEM

TRIM

HORN

ANCHOR

COMPASS

WINDSHIELD

WIPER AND

WASHER

WINDSHIELD

WASHER

WINDSHIELD

WIPER

WASTE

WATER/SEWAGE

FRESH WATER

BASED COOLANT

ANCHOR

LIGHT

RUNNING LIGHTS

UNDER POWER

INTERIOR

LIGHT

ELAPSED

TIME

OIL

BILGE

PUMP

BILGE BLOWER

UNLEADED

FUEL

LEADED

FUEL

FILTER

FUEL

LEVEL

DIESEL

FUEL

FUEL,

GENERAL

ENGINE OIL

PRESSURE

ENGINE

(COOLANT)

WATER JACKET

TEMPERATURE

ENGINE

COOLANT

ENGINE EXHAUST

CONTROL

EMERGENCY

START SWITCH

(TWIN ENGINE ONLY)

ENGINE

STOP

ENGINE

START

LIGHT

ENGINE

5. Ke Y T o sY M b o l s o n co n T r o l s

a n D pr i n T s

These symbols may be found on your controls and

gauges and/or used in this owner’s manual. This

page is to help you understand what the symbols

mean.

ENGINE

ROTATIONAL

SPEED

r/min

WATER PUMP

ACCESSORY

7

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

6. ba s i c bo a T Di M e n s i o n s a n D cl e a r a n c e s

bo a T dI m e n s I o n s a n d cl e a r a n c e s

(fI g . 7.1)

(D)

(A) Overall Length

With Std. Swim Platform ......... 54' 9" 16.70 m

(B) Beam (Width) ........................... 15' 3" 4.65 m

(C) Draft ......................................... 50"* 127 cm*

* MINIMUM WATER DEPTH TO PREVENT RUNNING AGROUND

Dry Weight ..................................... 46,901 lbs. 21,274 kg.

Fuel Capacity ................................. 600 gal. 2,271 liters

Usable Fuel ................................... 570 gal. 2,158 liters

Fresh Water Capacity .................... 150 gal. 568 liters

Holding Tank .................................. 68 gal. 257 liters

Dead Rise ...................................... 21°

540 Sundancer

®

SpecificationS HeigHt dimenSionS

(D) Keel to Top of Mastlight..................19' 3.375" 5.88 m

(E) Waterline to Top of Mastlight ..........16' 2.125" 4.93 m

(F) Waterline to Top of Arch .................15' 8.375" 4.78 m

KEEL

(E)

(C)

(B)

(F)

WATERLINE

(A)

NOTE - DIMENSIONS CAN VARY DEPENDING ON LOAD AND RUNNING CONDITIONS.

8

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

7. fu n c T i o n a n D lo c a T i o n o f Th r o u g h -hu l l cu T o u T s

Po r T TH r o u g H -Hu l l cu T o u T s

(fI g . 8.1)

Tr a n s o m TH r o u g H -Hu l l cu T o u T s

(fI g . 8.3)

sT a r b o a r d TH r o u g H -Hu l l cu T o u T s

(fI g . 8.2)

C

B

A

D

C

B

C

B

A/C DISCHARGE

FUEL TANK VENTS

HARDTOP COMMON DRAIN

A

E

IH

G

F

J

M

L

K

D

E

F

MANUAL BILGE PUMP DISCHARGE

BILGE PUMP DRAINS

COCKPIT COMMON DRAIN

D

C

B

COCKPIT COMMON DRAIN

GENERATOR VENT

STBD COMMON DRAIN

FUEL TANK VENTS

A E

H

G

F

WATER HEATER

WATER TANK VENT

MID STATEROOM POWER VENT

WINDSHIELD DRAIN

I

J

M

L

K

POWER VENT

ROPE LOCKER HATCH DRAIN

A/C DISCHARGE

WASTE VENT



UNDERWATER LIGHTS

A

9

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

8. co n T r o l sT a T i o n la Y o u T

co n T r o l sT a T I o n

(fI g . 9.1)

In s T r u m e n T Pa n e l

(fI g . 9.2)

C

B

A

E

D

F

J

I

H

G

K

L

B B

B

INSTRUMENT PANEL

E-120 MARINE DISPLAY

A

D

C

B

A/C VENT (PORT)

INSTRUMENT PANEL

COMPASS

A/C VENT (STBD)

ENGINE THROTTLE SHIFT

MANUAL FIRE SUPPRESSION SYSTEM

AUTO FIRE SUPPRESSION SYSTEM

VHF RADIO SPEAKER

SPOTLIGHT CONTROL PAD

STEREO REMOTE

VHF RADIO 240

DRINK HOLDER

SWITCH PANEL

A

E

I

H

G

F

J

M

L

K

M

10

540 su n d a n c e r

®

oW n e r s ma n u a l

540 Sundancer

®

co n T r o l sT a T i o n la Y o u T

sW I T c H Pa n e l la y o u T , sT a n d a r d

(fI g . 10.1)

sW I T c H Pa n e l la y o u T , g-se r I e s , oP T .

(fI g . 10.2)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31

323334353637383940

BILGE PUMPS

23 FWD

24 AFT

TRIM TABS

25 PORT

26 AUTO

27 STBD

28 BLOWERS

29 FUEL TRANSFER TO STBD

30 BATTERY PARALLEL

31 E-STOP



33 MERCURY ENGINE START/

STOP

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

3031

32

33343536

1 SWITCH PANEL

2 SUNROOF

WINDSHIELD

3 PORT SIDE WINDOW

4 WINDSHIELD VENT

5 STBD SIDE WINDOW

6 DEFROSTER

ELECTRONICS

7 ELECT

8 RADAR

9 RUNNING

10 ANCHOR

31 MERCURY ENGINE START/

STOP



WIPERS

33 HORN

34 STBD

35 CENTER

36 PORT

37 WASHER

37

11 DIMMER

12 OVERHEAD OUTER

13 OVERHEAD INNER

14 NIGHT

15 HULL

16 SWIM PLATFORM MAIN

WINDLASS

17 WINDLASS MAIN

18 WINDLASS CONTROL

19 ACCY

20 ACCY

21 FUEL TRANSFER TO STBD

BILGE PUMPS

22 FWD

23 AFT

TRIM TABS

24 PORT

25 AUTO

26 STBD

27 BLOWERS

28 BATTERY PARALLEL

29 E-STOP



1 SWITCH PANEL

2 HORN

3 SUNROOF

WINDSHIELD

4 PORT SIDE WINDOW

5 WINDSHIELD VENT

6 STBD SIDE WINDOW

7 DEFROSTER

ELECTRONICS

8 ELECT

9 RADAR

10 RUNNING

11 ANCHOR

12 DIMMER

13 INDIRECT

14 OVERHEAD OUTER

15 OVERHEAD INNER

16 NIGHT

17 HULL

18 SWIM PLATFORM MAIN

WINDLASS

19 WINDLASS MAIN

20 WINDLASS CONTROL

21 ACCY

22 ACCY

34 TRIM CONTROL PAD



36 G-SERIES COMPACT

CONTROL PAD

WIPERS

37 WASHER

38 PORT

39 CENTER

40 STBD

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Sea Ray 2012 SEA RAY 540 SUNDANCER Owner's manual

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