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48cm Super Recycler

Toro 48cm Super Recycler User manual

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FormNo.3427-291RevB
48cmSuperRecycler
®
LawnMower
ModelNo.21681—SerialNo.400000000andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g283331
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Donottamperwithordisablesafetydevicesonthe
machine,andchecktheirproperoperationregularly.
Donotattempttoadjustortamperwiththeengine
speedcontrol;doingsomaycreateanunsafe
operatingcondition,resultinginpersonalinjury.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure
thattheHighAltitudeKithasbeeninstalled
sothattheenginemeetsCARB/EPAemission
regulations.TheHighAltitudeKitincreases
engineperformancewhilepreventingspark-plug
fouling,hardstarting,andincreasedemissions.
Onceyouhaveinstalledthekit,attachthe
high-altitudelabelnexttotheserialdecalonthe
machine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedinMexico
AllRightsReserved
*3427-291*B
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel:
decal127-9363
Contents
Introduction...............................................................1
Safety.......................................................................2
GeneralSafety...................................................2
SafetyandInstructionalDecals..........................3
Setup........................................................................4
1UnfoldingtheHandle.......................................4
2InstallingtheRecoil-StarterRopeinthe
RopeGuide.....................................................5
3FillingtheCrankcasewithOil...........................5
4AssemblingtheGrassBag...............................6
ProductOverview.....................................................7
Specications....................................................7
Operation..................................................................7
BeforeOperation...................................................7
BeforeOperationSafety.....................................7
FillingtheFuelT ank............................................8
CheckingtheEngine-OilLevel............................8
AdjustingtheHandleHeight...............................8
AdjustingtheCuttingHeight...............................9
DuringOperation...................................................9
DuringOperationSafety.....................................9
StartingtheEngine...........................................10
UsingtheSelf-PropelDrive...............................10
ShuttingOfftheEngine......................................11
RecyclingtheClippings.....................................11
BaggingtheClippings........................................11
OperatingtheBag-on-DemandLever................11
Rear-DischargingtheClippings........................12
OperatingTips.................................................12
AfterOperation....................................................13
AfterOperationSafety......................................13
CleaningundertheMachine.............................13
FoldingtheHandle...........................................14
Maintenance...........................................................15
RecommendedMaintenanceSchedule(s)...........15
MaintenanceSafety..........................................15
PreparingforMaintenance...............................15
ServicingtheAirFilter.......................................16
ChangingtheEngineOil...................................16
ServicingtheSparkPlug...................................17
ReplacingtheBlade..........................................18
AdjustingtheSelf-PropelDrive.........................19
Storage...................................................................19
StorageSafety..................................................19
PreparingtheMachineforStorage...................19
RemovingtheMachinefromStorage................19
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Read,understand,andfollowtheinstructions
andwarningsinthisOperator’sManualandon
themachineandattachmentsbeforestartingthe
engine.
•Donotputyourhandsorfeetnearmovingpartsof
orunderthemachine.Keepclearofanydischarge
opening.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
•Stopthemachine,shutofftheengine,andwaitfor
allmovingpartstostopbeforeservicing,fueling,
oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
2
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal112-8760
112-8760
1.Thrownobjecthazard—keepbystandersaway.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal119-2283
119-2283
1.Heightofcut
decal131-4514
131-4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhand,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhand,mower
blade—disconnectthespark-plugwirebeforeperforming
maintenance.
4.Thrownobjecthazard—keepbystandersaway.
5.Cutting/dismembermenthazardoffoot,mowerblade—do
notoperateupanddownslopes;operatesidetosideon
slopes;shutofftheenginebeforeleavingthemachine;
pickupanydebrisbeforemowing;lookbehindyouwhen
movinginreverse.
decal137-9196
137-9196
1.Lock2.Unlock
3
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengineandanyother
plasticorwrappingonthemachine.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperly
candamagethecables,causinganunsafe
operatingcondition.
•Donotdamagethecableswhenfoldingor
unfoldingthehandle.
•Ifacableisdamaged,contactan
AuthorizedServiceDealer.
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengineandanyother
plasticorwrappingonthemachine.
1.Loosenthehandleknobs(Figure4).
g020721
Figure4
1.Handleknobs
2.Carefullymovetheupperhandleforwarduntil
thehandlehalvesareinlineandnesttogether
asshowninFigure5.
g020722
Figure5
3.Tightenthehandleknobsrmlybyhand.
4.Rotatethehandlerearwardtotheoperating
position,andlockthehandleatyourdesired
height.RefertoAdjustingtheHandleHeight
(page8).
4
2
InstallingtheRecoil-StarterRopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasilywheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
g230719
Figure6
3
FillingtheCrankcasewithOil
NoPartsRequired
Procedure
Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay
damagetheengine.
5
g235721
Figure7
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
g241560
Figure8
6
ProductOverview
g015114
Figure9
1.Upperhandle
8.Airlter
2.Traction-assisthandle
9.Sparkplug
3.Blade-controlbar
10.Oil-lltube/dipstick
4.Grassbag
11.Bag-on-demandlever
5.Reardeector12.Cutting-heightlever(2)
6.Fuel-tankcap13.Recoil-starthandle
7.Washoutport(notshown)
Specications
ModelWeightLengthWidthHeight
39kg152cm53cm109cm
21681
(86lb)(60
inches)
(21
inches)
(43
inches)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Alwaysshutoffthemachine,waitforallmoving
partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Checkthatallguardsandsafetydevices,suchas
deectorsand/orgrasscatcher,areinplaceand
functioningproperly.
•Alwaysinspectthemachinetoensurethatthe
bladesandbladeboltsarenotwornordamaged.
•Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
•Contactwiththemovingbladewillcauseserious
injury.Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
FuelSafety
•Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
–Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
–Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
•Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
7
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
FillingtheFuelTank
•Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
•Donotuseethanolblendsofgasoline,such
asE15orE85,withmorethan10%ethanolby
volume.Performanceproblemsand/orengine
damagemayresult,whichmaynotbecovered
underwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizer
hasbeenaddedtothefuel.
•Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure10).
Important:Toreducestartingproblems,addfuel
stabilizer/conditionertofreshfuelasdirectedby
thefuel-stabilizermanufacturer.
g230458
Figure10
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay
damagetheengine.
g235721
Figure11
AdjustingtheHandle
Height
Youmayraiseorlowerthehandletoaposition
comfortableforyou.
Rotatethehandlelock,movethehandleto1of3
positions,andlockthehandleintoposition(Figure
12).
8
g007284
Figure12
1.Handlelock2.Handlepositions
AdjustingtheCutting
Height
Adjustthecuttingheightasdesired.Setallthe
cutting-heightleverstothesameheight.Toraiseand
lowerthemachine,refertoFigure13.
g012130
Figure13
1.Cutting-heightlever
Important:Thecuttingheightsettingsare25mm
(1inch);38mm(1-1/2inch);51mm(2inches);64
mm(2-1/2inches);83mm(3-1/4inches);95mm
(3-3/4inches);108mm(4-1/4inches).
DuringOperation
DuringOperationSafety
GeneralSafety
•Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengineand
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
•Whenyoureleasetheblade-controlbar,the
engineshouldshutoffandthebladeshouldstop
within3seconds.Ifnot,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
•Keepbystandersoutoftheoperatingarea.Keep
smallchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultwhois
notoperatingthemachine.Stopthemachineif
anyoneentersthearea.
•Alwayslookdownandbehindyoubeforemoving
themachineinreverse.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
•Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin
wetconditions.
•Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
•Donotdirectthedischargematerialtoward
anyone.Avoiddischargingmaterialagainstawall
orobstruction;materialmayricochettowardyou.
Stoptheblade(s)whencrossinggravelsurfaces.
•Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcauseyou
toloseyourbalanceorfooting.
•Ifthemachinestrikesanobjectorstartsto
vibrate,immediatelyshutofftheengine,waitfor
allmovingpartstostop,anddisconnectthewire
fromthesparkplugbeforeexaminingthemachine
9
fordamage.Makeallnecessaryrepairsbefore
resumingoperation.
•Beforeleavingtheoperatingposition,shutoffthe
engineandwaitforallmovingpartstostop.
•Iftheenginehasbeenrunning,itwillbehotand
canseverelyburnyou.Keepawayfromthehot
engine.
•Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
•Checkthegrasscatchercomponentsandthe
dischargechutefrequentlyforanywearor
deteriorationandreplacethemwithgenuineT oro
partswhennecessary.
SlopeSafety
•Mowacrossthefaceofslopes;neverupand
down.Useextremecautionwhenchanging
directiononslopes.
•Donotmowonexcessivelysteepslopes.Poor
footingcouldcauseaslip-and-fallaccident.
•Mowwithcautionneardrop-offs,ditches,or
embankments.
StartingtheEngine
1.Holdtheblade-controlbaragainstthehandle
(AofFigure14).
2.Pulltherecoil-starthandlelightlyuntilyoufeel
resistance,thenpullitsharply,andallowitto
returntotheropeguideonthehandleslowly(B
ofFigure14).
g230459
Figure14
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemachinewillautomaticallykeeppace
withyou(Figure15).
g233423
Figure15
Note:Ifthemachinedoesnotfreelyrollbackward
afterself-propelling,stopwalking,holdyourhands
inplace,andallowthemachinetorollacoupleof
centimeters(inches)forwardtodisengagethewheel
drive.Youcanalsotryreachingjustundertheupper
handletothemetalhandleandpushingthemachine
forwardacoupleofcentimeters(inches).Ifthe
machinestilldoesnotrollbackwardeasily,contactan
AuthorizedServiceDealer.
10
ShuttingOfftheEngine
ServiceInterval:Beforeeachuseordaily
Toshutofftheengine,releasetheblade-controlbar.
Important:Whenyoureleasetheblade-control
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stop
usingyourmachineimmediatelyandcontactan
AuthorizedServiceDealer.
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecycle
thegrassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachineandthe
bag-on-demandleverisinthebaggingposition,move
thelevertotherecyclingposition;refertoOperating
theBag-on-DemandLever(page11).
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleafclippingsfromthelawn.
Ifthebag-on-demandleverisintherecyclingposition,moveittothebaggingposition;refertoOperatingthe
Bag-on-DemandLever(page11).
InstallingtheGrassBag
1.Raiseandholdupthereardeector(AofFigure16).
2.Installthegrassbag,ensuringthatthepinsonthebagrestinthenotchesonthehandle(BofFigure16).
3.Lowerthereardeector.
g233434
Figure16
RemovingtheGrassBag
Toremovethebag,reversethestepsinInstallingtheGrassBag(page11).
Operatingthe
Bag-on-DemandLever
Thebag-on-demandfeatureallowsyoutoeither
collectorrecyclegrassandleafclippingswhilethe
grassbagisattachedtothemachine.
•Tobagthegrassandleafclippings,pressthe
buttononthebag-on-demandleverandmovethe
leverforwarduntilthebuttonontheleverpopsup
(Figure17).
g009497
Figure17
1.Bag-on-demandlever(inthebaggingposition)
•Torecycleorside-dischargethegrassand
leafclippings,pressthebuttonontheleverand
11
movetheleverrearwarduntilthebuttononthe
leverpopsup.
Important:Forproperoperation,shutoff
theengine,waitforallmovingpartstostop,
andthenremoveanygrassclippingsand
debrisfromthebag-on-demanddoorandthe
surroundingopening(Figure18)beforeyou
movethebag-on-demandleverfrom1position
toanother.
g009583
Figure18
1.Cleanhere
Rear-Dischargingthe
Clippings
Usethereardischargeforcuttingverytallgrass.
Note:Ifthegrassbagisonthemachine,remove
itbeforerear-dischargingtheclippings;refer
toRemovingtheGrassBag(page11).The
bag-on-demandlevershouldbeintheBAGGING
positionasshowninFigure16.
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Shutofftheengineandwaitforallmoving
partstostopbeforeleavingtheoperating
position.
OperatingTips
GeneralMowingTips
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removethekey
(ifequipped),disconnectthewirefromthespark
plug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebefore
thecuttingseasonbegins.
•ReplacethebladewhennecessarywithaT oro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelow51mm(2inches)unlessthe
grassissparseoritislatefallwhengrassgrowth
beginstoslowdown.
•Whencuttinggrassover15cm(6inches)tall,
mowatthehighestcuttingheightsettingandwalk
slower;thenmowagainatalowersettingforthe
bestlawnappearance.Ifthegrassistoolong,the
machinemayplugandcausetheenginetostall.
•Wetgrassandleavestendtoclumpontheyard
andcancausethemachinetoplugortheengine
tostall.Avoidmowinginwetconditions.
•Beawareofapotentialrehazardinverydry
conditions,followalllocalrewarnings,andkeep
themachinefreeofdrygrassandleafdebris.
•Alternatethemowingdirection.Thishelps
dispersetheclippingsoverthelawnforeven
fertilization.
•Ifthenishedlawnappearanceisunsatisfactory,
try1ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneed
tomakemorethanasinglepassovertheleaves.
12
•Iftherearemorethan13cm(5inches)ofleaves
onthelawn,mowatahighercuttingheightand
thenagainatthedesiredcuttingheight.
•Slowdownyourmowingspeedifthemachine
doesnotcuttheleavesnelyenough.
AfterOperation
AfterOperationSafety
GeneralSafety
•Alwaysshutoffthemachine,waitforallmoving
partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.
•Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
HaulingSafety
•Usecarewhenloadingorunloadingthemachine.
•Securethemachinefromrolling.
CleaningundertheMachine
ServiceInterval:Beforeeachuseordaily
Forbestresults,cleanthemachinesoonafteryou
havecompletedmowing.
1.Lowerthemachinetothelowestcutting-height
setting.RefertoAdjustingtheCuttingHeight
(page9).
2.Movethemachineontoalevelsurface.
3.Attachagardenhosethatisconnectedtoa
watersupplytothewashoutport(Figure19).
g014538
Figure19
1.Washoutport
4.Turnthewateron.
5.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemachine.
6.Shutofftheengine.
7.Shutoffthewateranddisconnectthegarden
hosefromthemachine.
8.Starttheengineandrunitforafewminutesto
drytheundersideofthemachine.
9.Shutofftheengineandallowittocool.
13
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperly
candamagethecables,causinganunsafe
operatingcondition.
•Donotdamagethecableswhenfoldingor
unfoldingthehandle.
•Ifacableisdamaged,contactan
AuthorizedServiceDealer.
1.Loosenthehandleknobs.
2.Rotatetheentirehandleforward(Figure20).
Important:Routethecablestotheoutside
ofthehandleknobsasyoufoldtheupper
handle.
g020722
Figure20
3.Rotatetheupperportionofthehandleback
towardtheengine;refertoFigure21.
g020721
Figure21
1.Handleknobs
14
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengine-oillevelandaddoilasneeded.
•Ensurethattheengineshutsoffwithin3secondsafterreleasingtheblade-control
bar.
•Cleangrassclippingsanddirtfromunderthemachine.
Every100hours
•Servicethesparkplug.
Yearly
•Servicetheairlter.
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•Cleantheenginebyremovingdirtanddebrisfromitstopandsides;cleanitmore
frequentlyindustyoperatingconditions.
Yearlyorbeforestorage
•Emptythefueltankbeforerepairsasdirectedandbeforeyearlystorage.
MaintenanceSafety
•Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
•Wearglovesandeyeprotectionwhenservicing
themachine.
•Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Weargloveswhen
servicingtheblade.Donotrepairoralterthe
blade(s).
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Tippingthemachinemaycausethefueltoleak.
Fuelisammableandexplosive,andcancause
personalinjury.Runtheenginedryorremovethe
fuelwithahandpump;neversiphonthefuel.
•Toensureoptimumperformanceofthemachine,
useonlygenuineT ororeplacementpartsand
accessories.Replacementpartsandaccessories
madebyothermanufacturerscouldbedangerous,
andsuchusecouldvoidtheproductwarranty.
PreparingforMaintenance
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Disconnectthespark-plugwirefromthespark
plug(Figure22).
g236094
Figure22
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachineto
changetheoilorreplacetheblade,allowthe
fueltanktorundrythroughnormalusage.If
youmusttipthemachinepriortorunning
outoffuel,useahandfuelpumptoremove
thefuel.Alwaystipthemachineontoits
side,withthedipstickdown.
15
ServicingtheAirFilter
ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopofthe
air-ltercover(Figure23).
g011722
Figure23
1.Latchtabs
3.Foampre-lter
2.Paperairlter
2.Openthecover.
3.Removethepaperairlterandthefoam
pre-lter(Figure23).
4.Inspectthefoampre-lter,andreplaceitifitis
damagedorexcessivelydirty.
5.Inspectthepaperairlter.
•Iftheairlterisdamagedoriswetwithoil
orfuel,replaceit.
•Iftheairlterisdirty,tapitonahardsurface
severaltimesorblowcompressedairless
than207kPa(30psi)throughthesideofthe
lterthatfacestheengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removethedirtfromtheair-lterbodyandthe
coverusingamoistrag.
Important:Donotwipedirtintotheairduct.
7.Installthefoampre-lterandthepaperairlter
intotheairlter.
8.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Note:Runtheengineafewminutesbeforechanging
theoiltowarmit.Warmoilowsbetterandcarries
morecontaminants.
EngineOilSpecications
Engineoilcapacity
0.55L(18.6oz)
OilviscositySAE30orSAE10W-30
detergentoil
APIserviceclassicationSJorhigher
1.Movethemachinetoalevelsurface.
2.RefertoPreparingforMaintenance(page15).
3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure24).
g235096
Figure24
4.Tipthemachineontoitsside(sothattheair
lterisup)todraintheusedoilfromtheoil-ll
tube(Figure24).
16
g012139
Figure25
5.Afterdrainingtheusedoil,returnthemachineto
theoperatingposition.
6.Carefullypourabout3/4oftheenginecapacity
ofoilintotheoil-lltube.
7.Wait3minutesfortheoiltosettleintheengine.
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
10.Readtheoillevelonthedipstick(Checkingthe
Engine-OilLevel(page8)).
•Iftheoillevelonthedipstickistoolow,
carefullypourasmallamountofoilintothe
oil-lltube,wait3minutes,andrepeatsteps
8through10untiltheoillevelonthedipstick
iscorrect.
•Iftheoillevelonthedipstickistoohigh,
draintheexcessoiluntiltheoillevelonthe
dipstickiscorrect.
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,you
maydamagetheengine.
11.Installthedipstickintotheoil-lltubesecurely.
12.Recycletheusedoilproperly.
ServicingtheSparkPlug
ServiceInterval:Every100hours
UseaChampionRL87YCsparkplugorequivalent.
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Disconnectthewirefromthesparkplug(Figure
22).
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes
becausegritenteringthecylindercan
damagetheengine.
5.Setthegapontheplugto0.76mm(0.030inch)
asshowninFigure26.
g000533
Figure26
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
6.Installthesparkplug.
7.Torquetheplugto20N∙m(15ft-lb).
8.Connectthewiretothesparkplug.
17
ReplacingtheBlade
ServiceInterval:Yearly
Important:Youwillneedatorquewrenchto
installthebladeproperly.Ifyoudonothavea
torquewrenchorareuncomfortableperforming
thisprocedure,contactanAuthorizedService
Dealer.
Examinethebladewheneveryourunoutoffuel.Ifthe
bladeisdamagedorcracked,replaceitimmediately.
Ifthebladeedgeisdullornicked,haveitsharpened
andbalanced,orreplaceit.
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance(page15).
2.Tipthemachineontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady
(Figure27).
g231389
Figure27
4.Removetheblade,savingallmountinghardware
(Figure27).
5.Installthenewbladeandallmountinghardware
(Figure28).
g231390
Figure28
Important:Positionthecurvedendsofthe
bladetopointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladebolt
to82N∙m(60ft-lb).
Important:Abolttorquedto82N∙m(60
ft-lb)isverytight.Whileholdingtheblade
withablockofwood,putyourweight
behindtheratchetorwrenchandtightenthe
boltsecurely.Thisboltisverydifcultto
overtighten.
18
AdjustingtheSelf-Propel
Drive
ForSelf-Propel-DriveModelsOnly
Wheneveryouinstallanewself-propelcableorif
theself-propeldriveisoutofadjustment,adjustthe
self-propeldrive.
1.Turntheadjustmentnutcounterclockwiseto
loosenthecableadjustment(Figure29).
g269307
Figure29
1.Handle(leftside)
4.Turnthenutclockwiseto
tightentheadjustment.
2.Adjustmentnut5.Turnthenut
counterclockwiseto
loosentheadjustment.
3.Self-propel-drivecable
2.Adjustthetensiononthecable(Figure29)by
pullingitbackorpushingitforwardandholding
thatposition.
Note:Pushthecabletowardtheengineto
increasethetraction;pullthecableawayfrom
theenginetodecreasethetraction.
3.Turntheadjustmentnutclockwisetotightenthe
cableadjustment.
Note:Tightenthenutrmlywithasocketor
wrench.
Storage
Storethemachineinacool,clean,dryplace.
StorageSafety
Alwaysshutoffthemachine,waitforallmoving
partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.
PreparingtheMachinefor
Storage
1.Onthelastrefuelingoftheyear,addfuel
stabilizer(suchasToroPremiumFuel
Treatment)tothefuelasdirectedonthelabel.
2.Disposeofanyunusedfuelproperly.Recycle
itaccordingtolocalcodesoruseitinyour
automobile.
Important:Oldfuelinthefueltankisthe
leadingcauseofhardstarting.Donotstore
thefuelwithoutfuelstabilizermorethan
30days,anddonotstorestabilizedfuel
beyondthedurationrecommendedbythe
fuel-stabilizermanufacturer.
3.Runthemachineuntiltheengineshutsofffrom
runningoutoffuel.
4.Starttheengineagainandallowittorununtil
itshutsoff.Whenyoucannolongerstartthe
engine,itissufcientlydry.
5.Disconnectthewirefromthesparkplugand
connectthewiretotheretainingpost(if
equipped).
6.Removethesparkplug,add30ml(1oz)of
engineoilthroughthespark-plughole,andpull
thestarterropeslowlyseveraltimestodistribute
oilthroughoutthecylindertopreventcylinder
corrosionduringtheoff-season.
7.Looselyinstallthesparkplug.
8.Tightenallnuts,bolts,andscrews.
RemovingtheMachine
fromStorage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheengine
rapidlybypullingtherecoil-starthandletoblow
theexcessoilfromthecylinder.
3.Installthesparkplugandtightenitwithatorque
wrenchto20N∙m(15ft-lb).
4.Performanymaintenanceprocedures;referto
Maintenance(page15).
19
5.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page8).
6.Fillthefueltankwithfreshfuel;refertoFilling
theFuelT ank(page8).
7.Connectthewiretothesparkplug.
20
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