Hytork ATEX Operating instructions

Brand: Hytork

Model: ATEX

Type: Operating instructions

DOC.SVM.1 Rev: A

UK Installation and setting instructions

SafeVision Switchbox

D Installations- und Einstellanweisungen

SafeVision Schaltkasten

F Instructions d’installation et de réglage

Boîtier de fin de course SafeVision

ES Instrucciones de instalación y configuración

Caja de conmutadores SafeVision

EnglishDeutsch

Français

Español

English

SafeVision Switchbox

Installation and setting instructions

2DOC.SVM.1 Rev: A March ‘04

1 Putting into Service

2.1 Model markings

Model Description Max. rating

Standard: Voltage Current

2-V3 V3 Contact switches 250 VAC 5 A

Optional:

2-Imax Magnetic reed switches 24 VDC 2A

2-V3 I2 2 wire inductive switches 16 VDC 76 mA

2-V3 I3 3 wire inductive switches 30 VDC 250 mA

2.1 Instructions for safe use

The certification of this equipment relies upon the following

materials used in its construction:

- Enclosure : Aluminium alloy.

- Visual position indicator : Polycarbonate

If the equipment is likely to come into contact with

aggressive substances, then it is the responsibility of the

user to take suitable precautions that prevent it from being

adversely affected, thus ensuring that the type of

protection provided by the equipment is not compromised.

Aggressive substances:

e.g. acidic liquids or gases that may attack metals, or

solvents that may affect polymeric materials.

2.1.1 Suitable precautions:

e.g. regular checks as part of routine inspections or

establishing from the material's data sheets that it is

resistant to specific chemicals.

Warning

- Do not open when energised.

Static hazard:

- Clean only with a damp cloth.

2.2 Installations and adjustments

Installation shall be carried out by suitably-trained

personnel in accordance with the applicable code of

practice e.g. EN 60079-14:1997.

The following instructions apply to equipment covered by

certificate number Sira 03ATEX1282: Before carrying out

any installation, operation or maintenance, be sure of the

product identity by checking the label markings:

EEx d llB T6

II 2GD

The identification label should be as follows:

2Use

This EEx d switch box may only be used in Zone 1 and 2

areas. It may be used with flammable gases and vapours

associated with apparatus groups IIA, IIB and with

temperature classes T1 to T6 in the ambient temperature

range -20°C to +55°C.

The equipment is only certified for use in ambient

temperatures in the range -20°C to +55°C and should not

be used outside this range.

Be sure that the switch box is used only within the product

specification. If in doubt check the product data sheet and/

or contact Hytork Sales and Service.

There are four model versions, depending on the type of

switches fitted. Be sure to check the model markings and

do not exceed the maximum rating:

Fig. 1 Identification label

II 2G

EL-O-MATIC BV, Asveldweg 11, 7556 BR Hengelo, The Netherlands

SAFEVISION

MODEL MAX.RATING

T amb.= -20°C to +55°C

Serial No.:

Where the first two digits are the year of construction

WARNING

NOT

OPEN

WHEN

EXPLOSIVE

GAS

ATMOSPHERE MAY BE PRESENT

WARNING: STATIC HAZARD, CLEAN ONLY WITH A DAMP CLOTH

EEx d IIB T6

Sira 03ATEX1182

0344

2-V3 250 V AC 5 A

Example

English

SafeVision Switchbox

Installation and setting instructions

3DOC.SVM.1 Rev: A March ‘04

2.2.1 Important safety procedures

a) Before carrying out any form of installation,

dismantling or maintenance on the actuator

or switchbox, ALWAYS disconnect all air and

electrical supplies.

b)Electrostatic Hazard. Clean only with a damp

cloth.

c) When replacing any items, use only HYTORK

supplied components and suitably qualified

and competent personnel.

3 Fitting the SafeVision

1 Attach the proper mounting platform or mounting

bracket to the SafeVision using the bolt and washer

sets provided. When using Safemount mounting

platforms, place the platform centrally along the base of

the SafeVision housing and secure the bolts for one of

the bolt mounting patterns.

2 The SM 80-20 platform will fit Hytork actuator models

with a 20mm high Namur pinion & the VDI/VDE 30mm x

80mm bolt pattern.

3 The SM 130-30 platform will fit Hytork actuator models

with a 30mm high Namur pinion & the VDI/VDE 30mm x

130mm bolt pattern.

4 Operate the actuator to the fully closed position.

5 Attach the SafeVision and mounting platform/bracket to

the actuator, locating the tang drive of the SafeVision

drive shaft correctly in the slot on top of the actuator

drive pinion.

6 Secure complete assembly using bolt and washer set

provided.

4 Removing the cover

1 Unscrew the eight cover to base securing screws

located around the SafeVision housing until all the

threads are disengaged from the base assembly.

2 Lift the cover assembly, complete with visual indicator

display, upwards and away.

3 The switches, terminal rail and switch setting cams are

now fully exposed.

Fig. 2 Standard mounting platform

Cover

assembly

Base

assembly

Mounting

platform

Fig. 3 Removing the cover

English

SafeVision Switchbox

Installation and setting instructions

4DOC.SVM.1 Rev: A March ‘04

5 Important wiring installation 7 Replacing the cover

- All electrical wiring must be carried out in accordance

with Local and National Electrical Standards and

Codes. i.e. EN 60079-14 (1997) or IEC 60079-14

(1996).

- The proper wiring diagram for each unit is located

inside the SafeVision housing. Check that the correct

wiring diagram has been included and follow the

diagram carefully.

- Connect with wiring 0.5 mm2 to 2.5 mm2, check that

the wires are properly inserted into the terminal block

and that all terminal screws are tight.

- Ensure that the internal earth (Ground) wire is

connected to the screw on the Switch/Terminal block

plate using a suitable crimped lug.

- Ensure that the external earth (Ground) wire is

connected to external earth stake using minimum 2.5

mm2 wiring and a suitable crimped lug.

- All unused cable entries are to be sealed using suitable

ATEX approved blanking plugs.

6 Setting the switches

1 Each switch has its own independent cam arrangement.

2 Lift the bottom cam against the spring to disengage it

from the drive spline and turn it until the switch is

activated. Once in the correct position, push the cam

back on to the spline.

3 To set the other cam, operate the unit to the opposite

end of its travel and adjust in the same manner.

4 Operate the unit fully in both directions several times to

check that the switches are operating correctly.

1 Confirm the final position of the actuator / valve.

2 Ensure that the visual indicator display coincides with

the position of the valve and that the drive tang on the

indicator drive shaft, is in the same orientation as the

slot on the switching drive shaft.

3 Replace the cover assembly with the two shafts

engaged correctly and tighten the eight cover to base

securing screws.

4 Operate the unit fully in both directions several times to

check that the visual indicator is operating correctly.

5 If repositioning of the visual indicator display is required

for orientation, unscrew the stop screw and rotate the

outer cap anti-clockwise by 15 degrees. Lift the cap to

remove it.

6 Reset the indicator by lifting and repositioning on the

drive shaft. Replace the outer cap and retighten the

screw.

7 The SafeVision is now ready for operation.

Terminal rail

Square Drive Shaft

Splines

Switches

Cams

Springs

English

SafeVision Switchbox

Installation and setting instructions

5DOC.SVM.1 Rev: A March ‘04

Manufactured by:

Emerson Process Management

El-O-Matic B.V.

Asveldweg 1

7556 BT Hengelo (Ov.)

The Netherlands

8 Maintenance

Hyvision switch boxes require no servicing during

their normal working life. In the event of failure

replace parts only with HYTORK supplied

components. In an emergency replace the

complete switch box.

Be sure to disconnect all air and electrical supplies

before starting any dismantling or maintenance on

the actuator or switchbox.

Repair of this equipment shall be carried out by

suitably trained personnel in accordance with the

applicable code of practice e.g. EN 60079-19.

The top and bottom bearings are designed for 5

million operations. If this is expected to be

exceeded, the user should introduce routine

maintenance to check that the bearing clearance

does not exceed 0.12 mm.

Components to be incorporated into or used as

replacement parts of the equipment shall be fitted

by suitably trained personnel in accordance with the

manufacturer's documentation.

Stop screw

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18DOC.SVM.1 Rev: A March ‘04

Address : El-O-Matic B.V.

Asveldweg 11

7556 BR, HENGELO

The Netherlands

DECLARATION OF OF THE MANUFACTURER

We hereby declare that the products specified below

meet the basic health and safety requirements and that

they comply to the european directives as indicated

below.

ATEX DIRECTIVE 94/9/EC

1 Equipment : SafeVision Switch box

Models : 2-V3, 2-Imax, 2-V3 I2 and 2-

V3 I3

Application area :

II 2G EEx d IIB T6

Tamb = -20° to +55°C

Certificate No. : Sira 03ATEX1182

Applicable standards : EN 50014 : 1997 (including

amendments A1 to A2)

EN 50018 : 2000

2 Serial No.: : Each switch box has an

identifiable serial number

3 Production Quality : KEMA 00ATEXQ3134

Assurance notification

MACHINE DIRECTIVE 98/37/EG, Annex IIB.

Before the switch box is put into operation, the machine

into or onto which the switch box will be installed, must

comply with the stipulations of the machinery directive.

1 Equipment : SafeVision Switch box

Models : 2-V3, 2-Imax, 2-V3 I2 and 2-

V3 I3

Application area : Indoor and outdoor use with

ingress protection IP67.

ERKLÄRUNG DES HERSTELLERS

Hiermit erklären wir, dass die unten spezifizierten

Produkte den grundlegenden Gesundheits- und

Sicherheitsanforderungen sowie den unten aufgeführten

europäischen Richtlinien entsprechen.

ATEX-RICHTLINIE 94/9/EC

1 Gerät : SafeVision Enschalterkasten

Modelle : 2-V3, 2-Imax, 2-V3 I2 und 2-

V3 I3

Anwendungsbereich :

II 2G EEx d IIB T6

UT = -20° bis +55°C

Zertifikatsnr. : Sira 03ATEX1182

Anwendbare Standards : EN 50014 : 1997 (einschließ-

lich Änderungen A1 bis A2)

EN 50018 : 2000

2 Seriennummer: : Jeder Enschalterkasten

verfügt über eine identifizier-

bare Seriennummer

3 Qualitätssicherungs- : KEMA 00ATEXQ3134

zertifikat

MASCHINENRICHTLINIE 98/37/EG, Anhang IIB.

Bevor der Enschalterkasten in Betrieb genommen wird,

muss die Maschine, in oder auf der der Enschalter-

kasten installiert wird, den Anforderungen der

Maschinenrichtlinie entsprechen.

1 Gerät : SafeVision Enschalterkasten

Modelle : 2-V3, 2-Imax, 2-V3 I2 und 2-

V3 I3

Anwendungsbereich : Einsatz im Innen- und

Außenbereich mit Schutz-

klasse IP66.

Signed : _____________________________

Name : D.L.Farr

Position : Managing Director

Date : March 24, 2004

Unterzeichnet : _____________________________

Name : D.L.Farr

Position : Geschäftsführer

Datum : März 24, 2004

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EUROPE MIDDLE EAST & AFRICA SOUTH AFRICA

P.O. Box 223 P.O. Box 979

7550 AE Hengelo (O) Isando

Asveldweg 11 1600

7556 BT Hengelo (O) 2 Monteer Road

The Netherlands Isando

Tel. +31 74 256 10 10 South Africa

Fax. +31 74 291 09 38 Tel. +27 11 974 3336

Info.ValveA[email protected] Fax. +27 11 974 7005

Info.ValveA[email protected]

GERMANY

Postfach 500155 NORTH & SOUTH AMERICA

D-47870 Willich 9009 King Palm Drive

Siemensring 112 Tampa

D-47877 Willich Florida

Germany 33619

Tel. +49 2154 499660 United States of America

Fax. +49 2154 499 66 13 Tel. +1 936 372 5575

Info.ValveAutomation-BRD@EmersonProcess.com Fax. + 1 281 463 5106

Info.ValveA[email protected]

UNITED KINGDOM

6 Bracken Hill SINGAPORE

South West Industrial Estate 28 Third Lok Yang Road

Peterlee Singapore 628016

Co Durham Tel. +65 626 24 515

SR8 2LS Fax. +65 626 80 028

United Kingdom Info.ValveA[email protected]

Tel +44 (0) 191 5180020

Fax +44 (0) 191 5180032 Please find our website for up to date information.

Info.ValveAutomation-UK@EmersonProcess.com www.FieldQ.com

DOC.HVM.1 Rev: A

Emerson Process Management se réserve le droit de modifier ou

d’améliorer la conception ou les caractéristiques de ses produits à

tout moment sans préavis. Emerson Process Management n’est

pas responsable du choix, de l’utilisation ni de la maintenance de

ses produits. Cette responsabilité n’incombe qu’à l’acheteur.

We reserve the right to modify or improve the designs or

specifications of the products mentioned in this manual at any time

without notice. Emerson Process Management does not assume

responsibility for the selection, use or maintenance of any product.

Responsibility for proper selection, use and maintenance of any

Emerson Process Management product remains solely with the

purchaser.

Wir behalten uns das Recht vor, die Entwürfe oder die technischen

Daten unserer Produkte jederzeit und ohne Vorankündigung zu

ändern oder zu verbessern. Emerson Process Management

übernimmt keine Haftung für die Auswahl, Anwendung oder

Wartung irgendeines Produkts. Die Verantwortung für eine

ordnungsgemäße Auswahl, Anwendung und Wartung jedes

Produkts von Emerson Process Management liegt ausschließlich

beim Käufer.

Reservados todos los derechos.

La empresa se reserva el derecho de modificar o mejorar los

diseños o especificaciones técnicas de dichos productos en

cualquier momento y sin previo aviso. Emerson Process

Management no se responsabiliza de la selección, uso o

mantenimiento de ningún producto. El comprador será el único

responsable de la selección, uso y mantenimiento adecuados de

cualquier producto de Emerson Process Management.

Hytork ATEX Operating instructions

Brand: Hytork

Model: ATEX

Type: Operating instructions

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