Carrier 619F Owner's manual

40GRQ /

38GRQ

High --Wall Ductless Split S

yste

m

Sizes 09 to 18

Owner' s

Manual

NOTE TO EQUIPMENT OWNER:

Please read this Owner’s Information Manual carefully before installing and using this appliance

and keep this manual for future reference.

For your convenience, please record the model and serial numbers of your new equipment in the

spaces provided. This information, along with the installation data and dealer contact information,

will be helpful should your system require maintenance or service.

UNIT INFORMATION

Model #

Serial #

DEALERSHIP CONTACT INFORMATION

Company Name:

Address:

INSTALLATION INFORMATION

Date Installed

Phone Number:

Technician Name:

NOTE: Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

PAGE

2SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . .

SYSTEM REQUIREMENTS 2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Wo

Model numbers

rking temperature range 3

3

.............................

Instructions - programming remote and air conditioner 5. . . . . . .

Parts name 4. . . . . . . . . . . . . . . . . . . . . .

......................................

........

. . . . . . . . . . . . . . . . . . ..

Remote controller 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

Lost or damaged remote control 16. . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING AND MAINTENANCE 17. . . . . . . . . . . . . . . . . . . .

Troubleshooting 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation diagram 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools for installation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INDOOR UNIT INSTALLATION 26. . . . . . . . . . . . . . . . . . . . . .

OUTDOOR UNIT INSTALLATION FOR SINGLE ZONE APLICATIONS

(REFER TO THE 38GJ OWNER'S MANUAL FOR MULTIZONE)

31

Vacuum pumping 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

Leakage detection 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking installation 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing unit operation 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring connection pipe 36. . . . . . . . . . . . . . . . . . . . . . . . . . .

Pipe expanding method 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

the environmentally sound refrigerant

3

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air--conditioning equipment

can be hazardous due to system pressures, electrical components,

and equipment location (roofs, elevated structures, etc.).

Only trained, qualified installers and service mechanics should

install, start--up, and service this equipment.

Untrained personnel can perform basic maintenance functions such

as cleaning coils. All other operations should be performed by

trained service personnel.

When working on the equipment, observe precautions in the

literature and on tags, stickers, and labels attached to the

equipment.

Follow all safety codes. Wear safety glasses and work gloves. Keep

quenching cloth and fire extinguisher nearby when brazing. Use

care in handling, rigging, and setting bulky equipment.

Read these instructions thoroughly and follow all warnings or

cautions included in literature and attached to the unit. Consult

local building codes and National Electrical Code (NEC) for

special requirements. Recognize safety information. This is the

safety--alert symbol !!. When you see this symbol on the unit and

in instructions or manuals, be alert to the potential for personal

injury.Understand these signal words: DANGER, WARNING, and

CAUTION. These words are used with the safety--alert symbol.

DANGER identifies the most serious hazards which will result in

severe personal injury or death. WARNING signifies hazards

which could result in personal injury or death. CAUTION is used

to identify unsafe practices which may result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which will result in enhanced installation, reliability, or

operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.

Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF

position. There may be more than 1 disconnect switch.

Lock out and tag switch with a suitable warning label.

EXPLOSION HAZARD

Failure to follow this warning could

result in death, serious personal injury,

and/or property damage.

Never use air or gases containing

oxygen for leak testing or operating

refrigerant compressors. Pressurized

mixtures of air or gases containing

oxygen can lead to an explosion.

!WARNING

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.

Do not bury more than 36 in. (914 mm) of refrigerant pipe

in the ground. If any section of pipe is buried, there must be

a 6 in. (152 mm) vertical rise to the valve connections on

the outdoor units. If more than the recommended length is

buried, refrigerant may migrate to the cooler buried section

during extended periods of system shutdown. This causes

refrigerant slugging and could possibly damage the

compressor at start--up.

SYSTEM REQUIREMENTS

Allow sufficient space for airflow and servicing unit. See Fig. 1

for minimum required distances between unit and walls or ceilings.

Recommended Connection Method for Power and Communi-

cation Wiring (To minimize communication wiring interfer-

ence)

Power Wiring:

The main power is supplied to the outdoor unit. The field supplied

connecting cable from the outdoor unit to indoor unit consists of

three (3) wires and provides the power for the indoor unit. Two

wires are high voltage AC power and one is a ground wire.

Consult your local building codes and the NEC (National

Electrical Code) or CEC (Canadian Electrical Code) for special

requirements.

All wires must be sized per NEC or CEC and local codes. Use

Electrical Data table MCA (minimum circuit amps) and MOCP

(maximum over current protection) to correctly size the wires and

the disconnect fuse or breakers respectively.

Per caution note, only copper conductors with a minimum 300 volt

rating and 2/64--inch thick insulation must be used.

Communication Wiring:

A separate shielded copper conductor only, with a minimum 300

volt rating and 2/64--inch thick insulation, must be used as the

communication wire from the outdoor unit to the indoor unit.

To minimize voltage drop of the control wire, use the following

wire size and maximum lengths shown in the chart below:

Wire Size Length

ft (m)

18 AWG 50 (15)

16 AWG 50 (15) to 100 (30)

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.

SWires should be sized based on NEC and local codes.

SUse copper conductors only with a minimum 300 volt

rating and 2/64 inch thick insulation.

-2-

Working temperature range

Indoor side DB/WB( )

°F/°C (°F/°C)

Outdoor side DB/WB

Maximum cooling 115/75(46.1/23.9)

Maximum heating 80/-(26.7/-) 75/64.9(23.9/18.3)

The operating temperature range (outdoor temperature) for cooling only unit is

-0.4°F(-18°C) (-30°C)~114.8°F(46°C); for heat pump unit is -22°F ~ 72.5°F(24°C)

NOTICE:

-3-

air inlet

air outlet

Connection wire

Parts name

Indoor Unit

Outdoor Unit

air inlet

panel

filter

power wire

horizontal louver

remote controller air outlet

tem.display power

display

NOTE:

The illustration above is only a sketch. Different models may be slightly

different.

-4-

Instructions - programming remote and air conditioner

Programming remote control

Synch remote controls within 6.5ft (2m) from air conditioning unit.

While synching, the remote controller and air conditioner should be on standby

status.

Synching remote controller with air conditioner is a one-time requirement.

The RF remote control must be synchronized with air conditioner prior to use.

Follow the instructions below.

Note

. Press standy status on air conditioner.

. Stand near air conditioner while holding remote control. Press standby button on remote.

. Synching will occur automatically.

. If synch does not occur, move closer to unit and repeat steps.

-5-

Remote controller

Introduction for icons on display screen

3

2

65

10

11

14

9

16

13

12

15

8

7

4

1

1ON/OFF button

2+/- button

3Cool button

4Heat button

6I FEEL button

7up down swing button

9Left right swing button

13 X-fan button

14

Sleep button

Light button

15

16 WIFI button

11 Clock button

12 Air button

10 T-ON/T-OFF button

8Mode button

5Fan button

battery power

Send signal

46°F (8°C) heating function

I feel function

Set fan speed

Temp. display type

:Set temp.

:Outdoor ambient temp. :Indoor ambient temp.

Heat mode

Fan mode

Dry mode

Cool mode

Auto mode

Operation mode

humidity functions

Temp.display type

Healthy mode

Set temperature

INTELLIGENT

HOUR ON OFF

WIFI

Up & down swing

Left & right swing

child lock

Replacing air

Quiet mode

Auto quiet mode

X-FAN function

Turbo fan speed

Sleep mode

Set time

-6-

Matching Remote Control

Programming remote control

Synch remote controls within 6.5ft (2m) from air conditioning unit.

While synching, the remote controller and air conditioner should be on standby

status.

Synching remote controller with air conditioner is a one-time requirement.

The RF remote control must be synchronized with air conditioner prior to use.

Follow the instructions below.

Note

. Press standy status on air conditioner.

. Stand near air conditioner while holding remote control. Press standby button on remote.

. Synching will occur automatically.

. If synch does not occur, move closer to unit and repeat steps.

-7-

Press the FAN button to adjust the fan circulation speed: low( ), low medium( ),

medium( ), medium high( ), high( ), super, auto and quiet.

Auto

Note:

AN button

5

+/- button

2

The +/- button increases or decreases the temperature setting on the air

conditioning unit. Hold the "+" or "-" for 2s to change the temperature setting.

NOTE: Temperature setting can not be adjusted in "auto mode".

Press the "+" or "-" for setting and adjusting TIMER.

Press the Cool button to operate in cool mode.

Press the Heat button to operate in heat mode.

REMOTE CONTROL FUNCTIONS

Note:

After the air conditioner has been properly installed, you can use the remote

control to operate the air conditioner. Press the power button on the remote

control. The green indicator light will display on the air conditioner unit.

Follow the instructions for using the remote control.

1

Use the ON/OFF remote button to turn on or turn off the air conditioner.

The button on the remote will display ON when the air conditioner is on.

Cool button

3

Heat button

4

-8-

REMOTE CONTROL FUNCTIONS

7 button

no display

(stops at current position)

between simple swing mode and fixed swing mode. During switching time,

“ ” icon on remote controller will flash twice.

utton can turn on (display " " icon ) or

turn off ( not display " " icon) left&right swing function. neously can switch

will change in the sequence as below:

EEL

6L

.

MODE button

8

Press this button to select your required operation mode.

T ANRY AT

-9-

REMOTE CONTROL FUNCTIONS

F

Note:

no display

9

(horizontal louvers stops

at current position)

button

utton can turn on ( display " " icon) or

turn of

-10-

T-ON button

“T-ON” button can set the time for timer on. After pressing this button, " " icon

disappears and the word “ON" on remote controller blinks. Press “+” or “-”button

to adjust T-ON setting. After each pressing “+” or “-”button, T-ON setting will

increase or decrease 1min. Hold “+” or “-”button, 2s later, the time will change

will stop blinking. " " icon resumes displaying.Cancel TIMER ON: Under the

quickly until reaching your required time. Press“T-ON”to confirm it. The word “ON”

until reaching your required time. Press“T-OFF”to confirm it. The word “ON”will

condition that T-ON is started up, press “T-ON” button to cancel it.

T-OFF button

“T-OFF” button can set the time for timer off. After pressing this button, " " icon

disappears and the word "OFF" on remote controller blinks. Press "+" or "-" button

to adjust T-OFF setting. After each pressing "+" or "-" button, T-OFF setting

will increase or decrease 1min. Hold "+" or "-" button, 2s later, the time will change

"OFF" will stop blinking. " " icon resumes displaying. Cancel T-OFF.Under the

condition that T-OFF is started up, press “T-OFF” button to cancel it.

Note: ff status, you can set T-OFF or T-ON simultaneously.

T-ON or T-OFF, please adjust the clock time.

After starting up T-ON or T-OFF, set the constant circulating valid. After that,

air conditioner will be turned on or turned off according to setting time. ON/OFF

button has no effect on setting. If you don’t need this function, please use remote

controller to cancel it.

10 T-ON/T-OFF button

REMOTE CONTROL FUNCTIONS

Press this button to set clock time. " " icon on remote controller will blink.

Press "+" or "-" button within 5s to set clock time. Each pressing of "+" or "-"

button, clock time will increase or decrease 1 minute. Hold "+" or "-" button, 2s

later, time will change quickly. Release this button when reaching your required

time. Press “CLOCK”button to confirm the time. " " icon stops blinking.

Note:

The interval between two operations can’t exceeds 5s. Otherwise, remote

controller will quit setting status. Operation for TIMER ON/TIMER OFF is

the same.

11 CLOCK button

-11-

SLEEP button

15

Pressing this button can select Sleep 1, Sleep 2,Sleep 3, Sleep 4 or cancel Sleep

circularly as below:

cancel

REMOTE CONTROL FUNCTIONS

Press this button to select your required operation mode.

Note:there is no this function for this unit. If press this button,the main unit will click,

but it also runs under original status.

cancel

X-FAN button

12

Pressing this button in COOL or DRY mode, the icon " " is displayed and the

indoor fan will continue operation for 2 minutes in order to dry the indoor unit even

though you have turned off the unit. After energization, X-FAN OFF is defaulted.

X-FAN is not available in AUTO, FAN or HEAT mode.

This function indicates that moisture on evaporator of indoor unit will be blowed

after the unit is stopped to avoid mould.

FAN function on: After turning off the unit by pressing ON/OFF

button indoor fan will continue running for about 2 min. at low speed. In this

period, press X-FAN button to stop indoor fan directly.

FAN function off:After turning off the unit by pressing ON/OFF

button, the complete unit will be off directly.

13 Air button

LIGHT button

14

Pressing this button to turn off display light on indoor unit. Press this button again

to turn on display light.

-12-

temperature curves.

In Sleep 1 and Sleep 2, the air conditioner will run according to a group of presetting

Sleep 3 - the sleep curve setting under DIY Sleep mode:

(1) Under Sleep 3 mode, long press "AIR" button, the remote controller will enter

the setting of personalized sleep. In this case, the timer zone of remote controller

will display "1 hr" and the set temperature zone "88" will display the corresponding

temperature of the last set sleep curve and blink (The first entering will display

according to the initial curve setting value of manufacturer);

Sleep 3 - the sleep curve inquiry under DIY Sleep mode:

User can inquire the set sleep curve according to the setting method of sleep curve.

Enter the setting of personalized sleep but do not change the temperature. Then

Sleep 4 is Siesta mode. The set temperature will change automatically according to

Sleep function will be disabled if the air condition is restarted after power failure;

Sleep function can not be set in AUTO mode.

when sleep function is turned on, quite fan speed will be also turned on.

the features of siesta.

press "AIR" button to confirm the setting.

Note: In the above setting or inquiry procedure, if there is no button pressing within

10s, remote controller will automatically exit the sleep curve setting and resume the

original display. If ON/OFF, MODE, TIMER, HUMIDIFY, SLEEP, COOLING or

HEATING button is pressed during the setting or inquiry procedure, remote controller

will also exit the sleep curve setting.

(2) Press "+" and "-" button to adjust the corresponding temperature. After adjusting,

press "AIR" button to confirm it;

(3) At this time, the timer time on the remote controller will increase automatically by

1hr (that is "2 hr" or "3 hr" … or "8 hr"). The set temperature zone "88" will display the

corresponding temperature of the last set sleep curve and blink;

(4)Repeat step(2) and step (3) until 8-hour temperature setting is finished, then the

sleep curve is set successfully. After that, remote controller will resume displaying the

original timer time and temperature zone will resume displaying the original set

temperature.

REMOTE CONTROL FUNCTIONS

Wifi button

16

Press this button 3s can set wifi function on or OFF.

At OFF status,press mode button and wifi button,can reset wifi mode parameter.

and open wifi function.

-13-

REMOTE CONTROL FUNCTIONS -

COMBINATION KEYS

X-FAN

This function indicates moisture levels will blow away after unit stops to prevent mold.

1.When X-FAN function is on: Press ON/OFF button (on remote) to turn off the unit.

The indoor fan will run for approximately 2 minutes at low speed. Press X FAN button

to stop indoor fan.

2. When X-FAN function is off: Press ON/OFF button (on remote) to turn off complete unit.

Auto Run

The Auto Run mode automatically adjusts to the room's temperature. The LCD on the

unit does not show the temperature.

Lock

Press "+" and "-" buttons simultaneously to lock or unlock the remote control. If remote

control is locked, the icon will display; when this occurs press any button on the

remote three times. The lock will disappear. If the remote is not locked, the lock

will not appear.

Fahrenheit & Centigrade

Make sure the remote control is off. Press MODE and press "C" or "F" to switch between

fahrenheit and centigrade.

-14-

1.After initializing unit, press the ON/OFF button on remote control to turn on air

conditioner.

2.

3. Press "+" or " - " button to set temperature. (Temperature can’t be adjusted

under auto mode).

4.Press "FAN" button to set fan speed: low, low medium, medium, medium high,

high, super, auto and quiet speed.

Press "MODE" on remote control to select mode: AUTO, COOL, DRY, FAN, or

HEAT.

5. Press "SWING" button to select fan blowing angle.

Operating unit

battery level

oF

Replace batteries in remote control

1. Press the back side of remote control marked

the cover of battery box along the arrow direction.

2. Replace two AAA 1.5V dry batteries, and make

sure the position of "+" polar and "-" polar are

correct.

3. Reinstall the cover of battery box.

signal sender battery

Cover of battery box

remove

reinstall

NOTICE ntrol signal sender at the receiving

window on indoor unit.

The distance between signal sender and receiving window should be no

more than 26ft(8m), and there should be no obstacles between them.

Signal may be interfered by a fluorescent lamp or wireless telephone;

remote control should be close to indoor unit during operation.

batteries. s no display, please

batteries. replace

remove

Battery level will be displayed on the remote

replace the batteries, otherwise, remote

controller can’t operate normally.

controller.When " " is flickering, please

-15-

Lost or damaged remote control

If the remote control is lost or damaged, the air conditioner can be turned

off directly from the unit. Lift the display panel on top of the air conditioner,

then press the AUX button to turn on or turn off the air conditioner. If the

air conditioner is on, it will operate through the AUTO MODE.

air conditioner. When the air conditioner is turned on, it will operate in auto

mode.

aux. button

panel

Display panel

CLEANING AND MAINTENANCE

Turn off the air conditioner and disconnect the power before cleaning the air

conditioner to avoid electric shock.

r.

Clean surface of indoor unit

When the surface of indoor unit is dirty, it is recommended to use a soft dry cloth

or wet cloth to wipe it.

NOTICE:

WARNING

Warning:Use insulated object

to press the auto button

-16-

CLEANING AND MAINTENANCE

12

34

Open panel

.

WARNING

Clean filter every three months. If dust accumulates quickly, clean filter more

frequently.

113°F (45°C)

-17-

CLEANING AND MAINTENANCE

Notice for recovery

1. Many packing materials are recyclable materials.

Please dispose them in appropriate recycling unit.

2. To dispose the air conditioner,please contact local dealer or consultant

service center for the correct disposal method.

1. Check whether air inlets and air outlets are blocked.

2. Check whether air switch, plug and socket are in good condition.

4. Check whether mounting bracket for outdoor unit is damaged or corroded.

If yes, please contact dealer.

5. Check whether drainage pipe is damaged.

1. Disconnect power supply.

3. Check whether mounting bracket for outdoor unit is damaged or corroded.

If yes, please contact dealer.

Preparing to clean filter

Cleaning unit panel and filter

-18-

Troubleshooting

Please identify problems and possible solutions for requesting maintenance

assistance. If problem can not be resolved by following the steps described,

contact your dealer or a qualified professional.

Problem Possible cause Solution

Indoor unit

can’t receive

remote

control's

signal or

remote

control

has no

action.

Determine if the remote control

is within the signal receiving

range.

Determine if other obstacles

are preventing signal receptivity.

Unit not responding to the

remote control

Determine if remote control is

working properly. Possible

problems: low sensitivity,

fuzzy display or no display.

Determine if interference has

occurred due to severe static

electricity or voltage surge.

remote controller?

Remove the plug from the wall

outlet. Wait three minutes.

Reinsert the plug into the

outlet, then turn the unit on.

Make sure the remote control is

within the receiving range:

26.2ft(8m).

Eliminate possible obstacles that

can block signal reception.

Select proper angle and point

the remote controller at the re-

ceiving window on indoor unit.

Replace batteries if remote

control performs slowly or

poorly.

close to indoor unit.

and then try it again.

roller appears to be damaged.

If yes, replace it.

Air conditioner

unit does not

release air.

unit is blocked?

temperature is reached to set

temperature? ature, indoor unit will stop bl-

owing out air.

Heating Mode not starting right

after setting it in the remote

control.

out cold air, indoor unit will be

started after delaying for sev-

eral minutes, which is a nor-

mal phenomenon.

-19-

Troubleshooting

burnt out?

after stopping operation?

Is remote control function

setting correct?

on the unit again.

air switch or fuse.

Air condit-

ioner does

not start.

Mist is coming

out of indoor

unit's air outlet.

idity is high?

Occurs if indoor air rapidly cools

down.

After a while, indoor

temperature and humidity will

be decrease and mist will

disappear.

Problems Possible Causes Solutions

Set temper-

ature can’t

be adjusted.

mode?

sted under auto mode.

Please switch the operation

mode if you need to adjust

temperature.

exceeds the set temperature

range? 16 ~30 .

Cooling or

heating is

inaccurate.

resumes normal.

range? range.

-20-

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